CN204502680U - Centrifugal fuel gas purification tar collector - Google Patents
Centrifugal fuel gas purification tar collector Download PDFInfo
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- CN204502680U CN204502680U CN201520079466.5U CN201520079466U CN204502680U CN 204502680 U CN204502680 U CN 204502680U CN 201520079466 U CN201520079466 U CN 201520079466U CN 204502680 U CN204502680 U CN 204502680U
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- 238000000746 purification Methods 0.000 title claims abstract description 24
- 239000002737 fuel gas Substances 0.000 title 1
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 230000010354 integration Effects 0.000 abstract 1
- 239000011269 tar Substances 0.000 description 35
- 239000000446 fuel Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 238000002485 combustion reaction Methods 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
- 239000002028 Biomass Substances 0.000 description 1
- 239000012620 biological material Substances 0.000 description 1
- 239000013064 chemical raw material Substances 0.000 description 1
- 238000009841 combustion method Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
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Abstract
本实用新型公开了一种可燃气体净化焦油采集器,包括采集罐、采集管、可燃气体入口、可燃气体出口、滤芯和排油管;所述排油管安装在所述采集罐的底部,所述气体入口设置在采集罐的侧壁上方,所述采集管设置在采集罐的中间,从罐顶向罐底部延伸,所述滤芯安装在采集管的内部,还包括螺旋导向板;所述螺旋导向板设置在所述采集管外壁上,引导从可燃气体入口进入的可燃气体在采集罐内旋转形成气旋;将可燃气体中的焦油析出;可燃气体从采集管下端的入口经所述滤芯过滤,通过所述可燃气体出口输出;焦油汇集至采集罐底部,从所述排油管输出。本实用新型实现了可燃气净化焦油采集为一体,通过两级采集罐的净化和采集,净化焦油采集率超过99%。
The utility model discloses a combustible gas purification tar collector, which comprises a collection tank, a collection pipe, a combustible gas inlet, a combustible gas outlet, a filter element and an oil discharge pipe; the oil discharge pipe is installed at the bottom of the collection tank, and the gas The inlet is arranged above the side wall of the collection tank, the collection tube is arranged in the middle of the collection tank, and extends from the top of the tank to the bottom of the tank, the filter element is installed inside the collection tube, and also includes a spiral guide plate; the spiral guide plate It is arranged on the outer wall of the collection tube, and guides the combustible gas entering from the combustible gas inlet to rotate in the collection tank to form a cyclone; the tar in the combustible gas is separated; the combustible gas is filtered from the inlet at the lower end of the collection tube through the filter element, and passes The combustible gas outlet is output; the tar is collected at the bottom of the collection tank and output from the oil discharge pipe. The utility model realizes the integration of combustible gas purification tar collection, through the purification and collection of two-stage collection tanks, the purification tar collection rate exceeds 99%.
Description
技术领域 technical field
本实用新型涉及一种离心式可燃气体净化焦油采集器, 属于再生资源利用领域。 The utility model relates to a centrifugal combustible gas purification tar collector, which belongs to the field of utilization of renewable resources.
背景技术 Background technique
采用燃烧法使用生物质制备气体燃料,将秸秆等生物原料通过在特定设备中燃烧转换为气体燃料;这种方法相对于通过发酵产生沼气的产气效率高很多。但是,由于燃烧状态复杂,气体燃料制备过程中会产生焦油。混入的焦油会影响气体燃烧的应用,尤其是用作发电机燃料。焦油不仅会影响发电效率,还可能对发电设备造成损害。 The combustion method uses biomass to prepare gaseous fuel, and converts biological materials such as straw into gaseous fuel through combustion in specific equipment; this method has a much higher gas production efficiency than biogas produced by fermentation. However, due to the complex combustion state, tar is produced during the preparation of gaseous fuels. Incorporated tars can affect gas combustion applications, especially as generator fuel. Tar not only affects power generation efficiency, but may also cause damage to power generation equipment.
实用新型内容 Utility model content
本实用新型的目的是提供一种净化和采集焦油的可燃气体净化焦油采集器,具体方案如下。 The purpose of this utility model is to provide a combustible gas purification tar collector for purifying and collecting tar, and the specific scheme is as follows.
一种可燃气体净化焦油采集器,包括采集罐、采集管、可燃气体入口、可燃气体出口、滤芯和排油管;所述排油管安装在所述采集罐的底部,所述气体入口设置在采集罐的侧壁上部,所述采集管设置在采集罐的中间,从罐顶向罐底部延伸,所述滤芯安装在采集管的内部,还包括螺旋导向板;所述螺旋导向板设置在所述采集管外壁上,引导从可燃气体入口进入的可燃气体在采集罐内旋转形成气旋;将可燃气体中的焦油析出;可燃气体从采集管下端的入口经所述滤芯过滤,通过所述可燃气体出口输出;焦油汇集至采集罐底部,从所述排油管输出。 A combustible gas purification tar collector, comprising a collection tank, a collection pipe, a combustible gas inlet, a combustible gas outlet, a filter element and an oil discharge pipe; the oil discharge pipe is installed at the bottom of the collection tank, and the gas inlet is arranged at the collection tank The upper part of the side wall, the collection tube is arranged in the middle of the collection tank, extending from the top of the tank to the bottom of the tank, the filter element is installed inside the collection tube, and also includes a spiral guide plate; the spiral guide plate is arranged on the collection tank On the outer wall of the tube, the combustible gas entering from the combustible gas inlet is guided to rotate in the collection tank to form a cyclone; the tar in the combustible gas is separated out; the combustible gas is filtered from the inlet at the lower end of the collection tube through the filter element, and is output through the combustible gas outlet ; The tar is collected at the bottom of the collection tank and exported from the oil discharge pipe.
进一步,所述采集管管壁上设置有若干个贯通管壁的排油孔。 Further, the pipe wall of the collection pipe is provided with several oil discharge holes penetrating the pipe wall.
进一步,所述采集罐为多个,通过转接管将多个采集罐连接。 Further, there are multiple collection tanks, and the multiple collection tanks are connected through a transfer pipe.
进一步,所述转接管管径小于下级所述采集管的管径,连接部位口径逐步放大,形成拉斐尔管。 Further, the diameter of the transfer pipe is smaller than that of the collection pipe at the lower stage, and the diameter of the connection part is gradually enlarged to form a Raphael pipe.
进一步,所述排油管下连接有排油阀。 Further, an oil discharge valve is connected under the oil discharge pipe.
进一步,所述排油阀为单向排油阀。 Further, the oil discharge valve is a one-way oil discharge valve.
进一步,所述排油管下串接有两个可开关的排油阀。 Further, two switchable oil discharge valves are connected in series under the oil discharge pipe.
进一步,所述排油孔的数量为20至60个;所述排油孔的孔径为10至30毫米。 Further, the number of the oil discharge holes is 20 to 60; the diameter of the oil discharge holes is 10 to 30 mm.
进一步,所述排油孔的数量为36个;所述排油孔的孔径为20毫米。 Further, the number of the oil discharge holes is 36; the diameter of the oil discharge holes is 20 mm.
本实用新型可燃气体净化焦油采集器通过螺旋导向板,产生气旋,减少罐内阻力的同时增加了气体与罐壁接触的几率,提高了焦油的净化率;通过滤芯对气体中的焦油进行过滤,再通过引导管上的排油孔将滤芯中的焦油排出,降低滤芯的阻力,同时延长滤芯的工作时间。采集的焦油可以作为化工原料回收利用。 The combustible gas purification tar collector of the utility model generates a cyclone through the spiral guide plate, reduces the resistance inside the tank, increases the probability of contact between the gas and the tank wall, and improves the purification rate of the tar; the tar in the gas is filtered through the filter element, Then, the tar in the filter element is discharged through the oil discharge hole on the guide pipe, which reduces the resistance of the filter element and prolongs the working time of the filter element at the same time. The collected tar can be recycled as chemical raw material.
附图说明 Description of drawings
图1为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;
图中:1、可燃气体入口; 2、第一采集罐;3、第二采集罐; 4、可燃气体出口;5、排油出口;6、储油箱;7、排油阀;8、转接管;9、第一采集管;10、第二采集管;11、第一螺旋导向板;12、第二螺旋导向板;13、第三排油阀;14、排油孔。 In the figure: 1. Combustible gas inlet; 2. First collection tank; 3. Second collection tank; 4. Combustible gas outlet; 5. Oil discharge outlet; 6. Oil storage tank; 7. Oil discharge valve; 8. Transfer pipe 9, the first collection pipe; 10, the second collection pipe; 11, the first spiral guide plate; 12, the second spiral guide plate; 13, the third oil discharge valve; 14, the oil discharge hole.
具体实施方式 Detailed ways
下面,参考附图,对本发明进行更全面的说明,附图中示出了本发明的示例性实施例。然而,本发明可以体现为多种不同形式,并不应理解为局限于这里叙述的示例性实施例。而是,提供这些实施例,从而使本发明全面和完整,并将本发明的范围完全地传达给本领域的普通技术人员。 The present invention will now be described more fully with reference to the accompanying drawings, in which exemplary embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the exemplary embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
为了易于说明,在这里可以使用诸如“上”、“下”“左”“右”等空间相对术语,用于说明图中示出的一个元件或特征相对于另一个元件或特征的关系。应该理解的是,除了图中示出的方位之外,空间术语意在于包括装置在使用或操作中的不同方位。例如,如果图中的装置被倒置,被叙述为位于其他元件或特征“下”的元件将定位在其他元件或特征“上”。因此,示例性术语“下”可以包含上和下方位两者。装置可以以其他方式定位(旋转90度或位于其他方位),这里所用的空间相对说明可相应地解释。 For ease of description, spatially relative terms such as "upper," "lower," "left," and "right" may be used herein to describe the relationship of one element or feature relative to another element or feature shown in the figures. It will be understood that the spatial terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "below" other elements or features would then be oriented "above" the other elements or features. Thus, the exemplary term "lower" can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative specifications used herein interpreted accordingly.
实施例1Example 1
如图1所示,实施例中的可燃气体净化焦油采集器(简称采集器)包括第一采集罐2和第二采集罐3。可燃气体入口1位于第一采集罐2侧壁的上部;可燃气体出口4位于第二采集罐3侧壁的上部。第一采集管9、第二采集管10分别设置在第一采集罐2和第二采集罐3的顶壁的中央,采集管向下延伸,接近罐底;罐底设置有排油出口5,排油出口5下面接有排油管,排油管上安装有排油阀7;罐底和采集罐之间留有一定空间用于存贮焦油,焦油集结到一定程度通过排油阀7排出。具体实施时,也可以只采用第一采集罐2,第一采集管9的出口作为可燃气体出口4;也可以采用多个采集罐串联或并联,以达到更好的过滤采集效果。 As shown in FIG. 1 , the combustible gas purification tar collector (collector for short) in the embodiment includes a first collection tank 2 and a second collection tank 3 . The combustible gas inlet 1 is located on the upper part of the side wall of the first collecting tank 2; the combustible gas outlet 4 is located on the upper part of the side wall of the second collecting tank 3. The first collection pipe 9 and the second collection pipe 10 are respectively arranged in the center of the top wall of the first collection tank 2 and the second collection tank 3, and the collection pipe extends downwards close to the bottom of the tank; the bottom of the tank is provided with an oil discharge outlet 5, An oil discharge pipe is connected below the oil discharge outlet 5, and an oil discharge valve 7 is installed on the oil discharge pipe; a certain space is reserved between the bottom of the tank and the collection tank for storing tar, and the tar is accumulated to a certain extent and discharged through the oil discharge valve 7. During specific implementation, only the first collection tank 2 can be used, and the outlet of the first collection pipe 9 can be used as the combustible gas outlet 4; multiple collection tanks can also be connected in series or in parallel to achieve better filtering and collection effects.
第一采集管9和第二采集管10上分别安装有第一螺旋导向板11和第二螺旋导向板12。第一采集管9和第二采集管10内部设置有过滤焦油的滤芯(图中未示出)。 A first helical guide plate 11 and a second helical guide plate 12 are installed on the first collection pipe 9 and the second collection pipe 10 respectively. The first collection pipe 9 and the second collection pipe 10 are provided with filter elements (not shown in the figure) for filtering tar.
使用时,采集器接入可燃气体生产系统中。由配套设备罗茨风机(图中未示出)将可燃气体经管道从可燃气体入口1送入采集器后,经过第一螺旋导向板11引导,在第一采集罐2内形成气旋。可燃气体接触第一采集罐2内壁和第一螺旋导向板11时,焦油会粘挂在内壁上和第一螺旋导向板11上。气旋降低了可燃气体在第一采集罐2中的流动阻力,增加了可燃气体的流速;同时使可燃气体与第一采集罐2充分和均匀地接触,气旋产生的离心力有利于焦油的析出,提高了管壁单位面积可燃气体的焦油采集率。 When in use, the collector is connected to the combustible gas production system. After the combustible gas is sent into the collector from the combustible gas inlet 1 through the pipeline by the supporting equipment Roots blower (not shown in the figure), it is guided by the first spiral guide plate 11 to form a cyclone in the first collection tank 2 . When the combustible gas contacts the inner wall of the first collection tank 2 and the first helical guide plate 11 , tar will hang on the inner wall and the first helical guide plate 11 . The cyclone reduces the flow resistance of the combustible gas in the first collecting tank 2, and increases the flow rate of the combustible gas; at the same time, the combustible gas is fully and evenly contacted with the first collecting tank 2, and the centrifugal force generated by the cyclone is conducive to the precipitation of tar, improving The tar collection rate of combustible gas per unit area of pipe wall is determined.
可燃气体的流动会产生推动力,加快粘挂在焦油向下流动的速度;进一步提高焦油的采集率。 The flow of combustible gas will generate a driving force to speed up the downward flow of the sticking tar; further increase the collection rate of tar.
被第一螺旋导向板11引导至第一采集罐2下部的可燃气体,进入第一采集管9下端的入口、通过设置在第一采集管9内部的滤芯,将气体中剩余的焦油过滤掉一部分。该部分焦油才重力的作用下顺滤芯和第一采集管9内壁流向第一采集罐2底部。 The combustible gas guided to the lower part of the first collection tank 2 by the first spiral guide plate 11 enters the inlet at the lower end of the first collection pipe 9 and passes through the filter element arranged inside the first collection pipe 9 to filter out part of the remaining tar in the gas . This part of tar flows to the bottom of the first collection tank 2 along the filter element and the inner wall of the first collection pipe 9 under the effect of gravity.
可燃气体从第一采集管9经转接管8进入第二采集罐10。再经第二采集管10中滤芯的过滤从第二采集管10下端进入第二采集罐3的下部;经第二螺旋导向板12引导至第二采集罐3的上部,从可燃气体出口4输出至下游设备。 The combustible gas enters the second collection tank 10 from the first collection pipe 9 through the transfer pipe 8 . Then enter the bottom of the second collection tank 3 from the second collection pipe 10 lower end through the filtration of the filter element in the second collection pipe 10; to downstream equipment.
本实施例中的采集器实现可燃气净化焦油采集为一体,通过两级采集罐的净化和采集,净化焦油采集率超过99%。 The collector in this embodiment realizes the collection of combustible gas purification and tar as a whole. Through the purification and collection of two-stage collection tanks, the collection rate of purified tar exceeds 99%.
实施例2Example 2
实施例2与实施例1基本相同,区别是在第一采集管9的管壁上均布36个直径20毫米的排油孔14。具体实施时,排油孔14的尺寸可以是10到30毫米;数量可以是20到60个;也可以根据生产的具体情况进行选择,不限于本实施例的参数。 Embodiment 2 is basically the same as Embodiment 1, except that 36 oil discharge holes 14 with a diameter of 20 mm are evenly distributed on the pipe wall of the first collecting pipe 9 . During specific implementation, the size of the oil discharge hole 14 can be 10 to 30 mm; the number can be 20 to 60; it can also be selected according to the specific conditions of production, and is not limited to the parameters of this embodiment.
如前所述,可燃气体在第一采集罐2内形成气旋,该气旋使得第一采集罐2中心的压力小于中心外部的压力;第一采集管9的外壁处于较低压力位置。进入第一采集管9内的部分可燃气体通过管壁上的排油孔14流出,混入气旋,经过二次采集,提高了焦油的净化率。 As mentioned above, the combustible gas forms a cyclone in the first collection tank 2, which makes the pressure in the center of the first collection tank 2 lower than the pressure outside the center; the outer wall of the first collection pipe 9 is at a lower pressure position. Part of the combustible gas entering the first collection pipe 9 flows out through the oil discharge hole 14 on the pipe wall, and is mixed into the cyclone. After secondary collection, the purification rate of tar is improved.
从排油孔14中流出的可燃气体推动滤芯中的焦油从排油孔14中流出,顺第一采集管9的外壁流向第一采集罐2底部。由于部分焦油排出,降低了可燃气体在滤芯中的阻力,同时也降低了滤芯的负荷,延长了滤芯的使用时间。 The combustible gas flowing out from the oil discharge hole 14 pushes the tar in the filter element to flow out from the oil discharge hole 14 , and flows to the bottom of the first collection tank 2 along the outer wall of the first collection pipe 9 . Due to the discharge of part of the tar, the resistance of the combustible gas in the filter element is reduced, and the load of the filter element is also reduced, which prolongs the service time of the filter element.
具体实施时,第二采集管10也可以设置排油孔14,或者两根采集管均设置排油孔14。 During specific implementation, the second collection pipe 10 may also be provided with an oil discharge hole 14 , or both collection pipes may be provided with an oil discharge hole 14 .
实施例3Example 3
本实施例与实施例2或3基本相同,区别是转接管8管径小于第二采集管10管径;在与第二采集管10相连接处,口径逐渐变大,与第二采集管10相连接形成拉斐尔管;连接处不设置滤芯。该结构会引起转接管8中可燃气体的激射,提高可燃气体的流速,提高第二采集罐3中焦油的净化率。 This embodiment is basically the same as Embodiment 2 or 3, the difference is that the diameter of the transfer pipe 8 is smaller than the diameter of the second collection pipe 10; at the connection with the second collection pipe 10, the caliber gradually becomes larger, and the diameter of the second collection pipe 10 is larger. Connected to form a Raphael tube; no filter element is set at the connection. This structure will cause the lasing of combustible gas in the transfer pipe 8, increase the flow rate of combustible gas, and improve the purification rate of tar in the second collection tank 3.
具体实施时,为了加工和维修方便,第一采集管9和第二采集管10的管径设计为一致,转接口也设计为一致。 During specific implementation, for the convenience of processing and maintenance, the diameters of the first collecting tube 9 and the second collecting tube 10 are designed to be consistent, and the adapters are also designed to be consistent.
实施例4Example 4
本实施例与实施例2至4中的采集器基本相同;区别是采集罐的下方设置储油箱6。第一采集罐2和第二采集罐3的排油出口5通过管路和阀与储油箱6相连。各采集罐的焦油分别排入储油箱6,集中采收后,经第三排油阀13输出。分步排出焦油,排放过程中排油阀7和第三排油阀13同时只打开一个,可以避免排放焦油时,可燃气体的泄露和泄露引发的事故。因此,在焦油输出的过程中可以不中断生产。 This embodiment is basically the same as the collectors in Embodiments 2 to 4; the difference is that an oil storage tank 6 is arranged below the collection tank. The oil discharge outlets 5 of the first collection tank 2 and the second collection tank 3 are connected with the oil storage tank 6 through pipelines and valves. The tar in each collection tank is discharged into the oil storage tank 6 respectively, and after concentrated recovery, it is output through the third oil discharge valve 13 . The tar is discharged step by step, and only one of the oil discharge valve 7 and the third oil discharge valve 13 is opened at the same time during the discharge process, which can avoid leakage of combustible gas and accidents caused by leakage when discharging tar. Therefore, the production can not be interrupted during the export of tar.
上述示例只是用于说明本实用新型,除此之外,还有多种不同的实施方式,而这些实施方式都是本领域技术人员在领悟本实用新型思想后能够想到的,故,在此不再一一列举。 The above examples are only used to illustrate the utility model, in addition, there are many different implementation modes, and these implementation modes are all that those skilled in the art can think of after comprehending the idea of the utility model, so, it is not mentioned here List them one by one.
Claims (9)
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CN108913213A (en) * | 2018-07-17 | 2018-11-30 | 上海万禾新能源开发有限公司 | A kind of polynary gas-purification Biomass Gasification And Power Generation System of classification |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108913213A (en) * | 2018-07-17 | 2018-11-30 | 上海万禾新能源开发有限公司 | A kind of polynary gas-purification Biomass Gasification And Power Generation System of classification |
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