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CN204495633U - Small sample sample preparation auxiliary clamp - Google Patents

Small sample sample preparation auxiliary clamp Download PDF

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Publication number
CN204495633U
CN204495633U CN201520199082.7U CN201520199082U CN204495633U CN 204495633 U CN204495633 U CN 204495633U CN 201520199082 U CN201520199082 U CN 201520199082U CN 204495633 U CN204495633 U CN 204495633U
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Prior art keywords
sample
protrusion
occlusal surface
sample preparation
groove
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CN201520199082.7U
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Chinese (zh)
Inventor
汪炳叔
姚劲毅
李志豪
杨涛
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Fuzhou University
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Fuzhou University
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Abstract

本实用新型涉及一种小样品制样辅助夹具,包括相互咬合左、右钳体,所述左钳体咬合面的中部具有凸起,所述左钳体咬合面在凸起的两旁侧平直,所述右钳体咬合面中部具有与凸起相配合的凹槽,所述右钳体咬合面在凹槽的两旁侧也平直,所述左、右钳体在凸起、凹槽的两旁侧处分别经螺钉固定。本实用新型着重解决手持打磨、样品磨面不平的问题,适用于圆柱形、长方体状和不规则形状的细长棒状样品,具有造价低廉、制作方便、操作简单、适用性广优点,且材料样品制样效果好、不易损坏。

The utility model relates to an auxiliary fixture for sample preparation of small samples, which comprises left and right forceps engaging with each other. The middle part of the occlusal surface of the left forceps has a protrusion, and the occlusal surface of the left forceps is straight on both sides of the protrusion. , the middle part of the occlusal surface of the right pliers has a groove that matches the protrusion, the occlusal surface of the right pliers is also straight on both sides of the groove, and the left and right pliers are between the protrusion and the groove. Both sides are respectively fixed by screws. The utility model focuses on solving the problems of hand-held grinding and uneven grinding surfaces of samples, and is suitable for cylindrical, cuboid and irregular-shaped slender rod-shaped samples. It has the advantages of low cost, convenient production, simple operation, and wide applicability. Good sample preparation effect, not easy to damage.

Description

小样品制样辅助夹具Auxiliary fixture for small sample preparation

技术领域 technical field

本实用新型涉及一种小样品制样辅助夹具。 The utility model relates to an auxiliary fixture for sample preparation of small samples.

背景技术 Background technique

由于近年来,材料发展及应用越来越快速及广泛,特别是国家又加大了对新材料产业扶持力度,以至于材料研究愈加频繁,而其中形状各异的材料样品被搬上实验台。而随着研究的深入,我们还需对材料的表面组织进行研究,在研究之前我们就需要对材料表面进行打磨处理。然而对于一些圆柱体和不规则形状的细长棒状或块状样品等难以用手直接拿取的,就难以固定进行打磨操作,故而此等难题就促发了研究者对于夹持工具的需求。研究人员们迫切需要一种能多次使用并且操作简便的固定小材料样品的同时又不损坏样品的夹具,然后让样品能在不同粗细的砂纸或磨样机上进行打磨制样。本实验新型就是为了解决这样一个令众多实验者为之头痛的制样问题。 In recent years, the development and application of materials has become more and more rapid and extensive, especially the state has increased its support for the new material industry, so that material research has become more frequent, and material samples of various shapes have been put on the test bench. With the deepening of the research, we also need to study the surface structure of the material. Before the research, we need to polish the surface of the material. However, for some cylinders and irregularly shaped slender rods or block samples that are difficult to hold directly by hand, it is difficult to fix and perform grinding operations. Therefore, these difficulties have prompted researchers to demand clamping tools. Researchers urgently need a fixture that can be used multiple times and is easy to operate to fix small material samples without damaging the sample, and then allow the sample to be polished on different thicknesses of sandpaper or a sample grinder. This experimental model is designed to solve such a sample preparation problem that has caused headaches for many experimenters.

现主要的金相制样方法是直接通过手持样品将其置于砂纸上或打磨机上进行打磨,但这样做的前提是要样品为较大的尺寸,而且使用这样的手段并不能确保打磨面的平整性,所以当打磨对象尺寸较小又不规则不易手持操作时,此时就需要借助夹具来辅助操作。 The current main metallographic sample preparation method is to directly place the sample on sandpaper or a grinder for grinding by holding the sample, but the premise of doing this is that the sample is of a larger size, and using this method cannot ensure the integrity of the polished surface. Flatness, so when the size of the grinding object is small and irregular and difficult to handle by hand, it is necessary to use a jig to assist the operation.

目前,中国专利号201120422807.6,公布了一种适用于薄片钢板表面金相制样的夹具,夹具由基座、升降螺栓、定位螺栓和磁性基台组成,结构简单,操作简便,但该夹具仅限于用于薄片钢板样品的金相制样,对一些圆柱形、长方体状和不规则形状的细长棒状样品并不适用。 At present, Chinese Patent No. 201120422807.6 discloses a fixture suitable for metallographic sample preparation on the surface of thin steel plates. The fixture is composed of a base, lifting bolts, positioning bolts and a magnetic base. It is used for metallographic sample preparation of thin sheet steel samples, but it is not suitable for some cylindrical, cuboid and irregular-shaped slender rod samples.

实用新型内容 Utility model content

本实用新型所要解决的技术问题是提供一种结构简单、使用便捷、适用性好的小样品制样辅助夹具。 The technical problem to be solved by the utility model is to provide an auxiliary fixture for sample preparation of small samples with simple structure, convenient use and good applicability.

为了解决上述技术问题,本实用新型的技术方案是:一种小样品制样辅助夹具,包括相互咬合左、右钳体,所述左钳体咬合面的中部具有凸起,所述左钳体咬合面在凸起的两旁侧平直,所述右钳体咬合面中部具有与凸起相配合的凹槽,所述右钳体咬合面在凹槽的两旁侧也平直,所述左、右钳体在凸起、凹槽的两旁侧处分别经螺钉固定。 In order to solve the above-mentioned technical problems, the technical solution of the utility model is: an auxiliary fixture for sample preparation of small samples, including left and right forceps that interlock with each other, the middle of the occlusal surface of the left forceps has a protrusion, and the left forceps The occlusal surface is straight on both sides of the protrusion, and the middle part of the occlusal surface of the right pliers has a groove that matches the protrusion, and the occlusal surface of the right pliers is also straight on both sides of the groove. The right clamp body is respectively fixed by screws at both sides of the protrusion and the groove.

进一步的,所述左、右钳体咬合后呈长方体状。 Further, the left and right pliers are in the shape of a cuboid after being engaged.

进一步的,所述凸起与凹槽的尖端均具有磨平端面。 Further, the tips of the protrusions and the grooves both have ground end surfaces.

进一步的,所述左、右钳体由铝合金材料制成。 Further, the left and right clamp bodies are made of aluminum alloy.

与现有技术相比,本实用新型具有以下有益效果:本实用新型着重解决手持打磨、样品磨面不平的问题,适用于圆柱形、长方体状和不规则形状的细长棒状样品,具有造价低廉、制作方便、操作简单、适用性广优点,且材料样品制样效果好、不易损坏;本实用新型可用于砂纸上打磨,也可夹好样品后直接手持置于抛光机上打磨,打磨好样品后也可不取下样品直接将其置于观察仪器上观察,灵活性好;本实用新型结构简单,又无需借助电或磁的作用,使用条件、环境不受限。 Compared with the prior art, the utility model has the following beneficial effects: the utility model focuses on solving the problems of hand-held grinding and sample grinding surface unevenness, and is suitable for cylindrical, cuboid and irregular-shaped slender rod-shaped samples, and has the advantages of low cost , easy to make, easy to operate, wide applicability, and the material sample sample preparation effect is good, not easy to damage; the utility model can be used for grinding on sandpaper, and can also be directly hand-held on the polishing machine after clamping the sample for grinding. After polishing the sample The sample can also be directly placed on the observation instrument for observation without removing the sample, which has good flexibility; the utility model has a simple structure and does not need to rely on the action of electricity or magnetism, and the conditions of use and the environment are not limited.

下面结合附图和具体实施方式对本实用新型做进一步详细的说明。 Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.

附图说明 Description of drawings

图1为本实用新型实施例的整体构造示意图。 Fig. 1 is a schematic diagram of the overall structure of an embodiment of the utility model.

图2为本实用新型实施例的第一种使用状态示意图。 Fig. 2 is a schematic diagram of the first usage state of the embodiment of the utility model.

图3为本实用新型实施例的第二种使用状态示意图。 Fig. 3 is a schematic diagram of the second usage state of the embodiment of the present invention.

图中:1-左钳体,11-凸起,2-右钳体,21-凹槽,3-螺钉,4-样品。 In the figure: 1-left clamp body, 11-protrusion, 2-right clamp body, 21-groove, 3-screw, 4-sample.

具体实施方式 Detailed ways

如图1~3所示,一种小样品制样辅助夹具,包括相互咬合左钳体1、右钳体2,所述左钳体1咬合面的中部具有凸起11,所述左钳体1咬合面在凸起11的两旁侧平直,所述右钳体2咬合面中部具有与凸起11相配合的凹槽21,所述右钳体2咬合面在凹槽21的两旁侧也平直,所述左钳体1、右钳体2在凸起11、凹槽21的两旁侧处分别经螺钉3固定。 As shown in Figures 1 to 3, a small sample sample preparation auxiliary fixture includes a left forceps body 1 and a right forceps body 2 interlocking each other, the middle part of the occlusal surface of the left forceps body 1 has a protrusion 11, and the left forceps body 1. The occlusal surface is straight on both sides of the protrusion 11. The middle part of the occlusal surface of the right pliers body 2 has a groove 21 that matches the protrusion 11. The occlusal surface of the right pliers body 2 is also on both sides of the groove 21. Straight, the left pliers body 1 and the right pliers body 2 are respectively fixed by screws 3 at both sides of the protrusion 11 and the groove 21.

在本实用新型中,所述左钳体1、右钳体2咬合后呈长方体状,打磨的时候易于旋转90度消除划痕。 In the utility model, the left pliers body 1 and the right pliers body 2 are in the shape of a cuboid after being engaged, and are easy to rotate 90 degrees to eliminate scratches when grinding.

在本实用新型中,所述凸起11与凹槽21的尖端均具有磨平端面,所述磨平端面预设值为1~2mm。 In the present invention, the tips of the protrusions 11 and the grooves 21 both have ground end surfaces, and the preset value of the ground surface is 1-2 mm.

在本实用新型中,所述左钳体1、右钳体2由铝合金材料制成,质量轻,打磨样品4过程更加轻松,易于操作。 In the utility model, the left pliers body 1 and the right pliers body 2 are made of aluminum alloy material, which are light in weight, and the process of polishing the sample 4 is easier and easier to operate.

本实用新型可适用于圆柱体和不规则形状的细长棒状或块状样品4的金相制样,以常见的AZ31镁合金为例: The utility model can be applied to the metallographic sample preparation of cylinders and irregularly shaped elongated rods or massive samples 4, taking the common AZ31 magnesium alloy as an example:

(1)对于具有两个平行面的样品4,制样时,根据样品4大小,可将样品4的平行面置于左钳体1、右钳体2啮合面平直处,或置于左钳体1、右钳体2的凸起11、凹槽21尖端磨平端面处,调整预留出打磨的厚度,然后用螺钉3旋紧固定左钳体1、右钳体2,在机械抛光机上进行机械打磨或在水磨砂纸上进行打磨;当磨完一个方向后,将左钳体1、右钳体2整体转动90°继续打磨,可一定程度上消除之前的方向所产生的划痕,重复此步骤便可将划痕的影响将至最低;当样品4凸起11的厚度被磨平成和夹具同一水平面时,打磨完成; (1) For sample 4 with two parallel surfaces, when preparing samples, according to the size of sample 4, the parallel surface of sample 4 can be placed at the straight place of the meshing surfaces of left clamp body 1 and right clamp body 2, or on the left The protrusions 11 and grooves 21 of the caliper body 1 and the right caliper body 2 are ground to the end faces, adjust the thickness reserved for grinding, and then tighten the left caliper body 1 and the right caliper body 2 with screws 3, and then mechanically polish Carry out mechanical grinding on the machine or on water-grinding sandpaper; after grinding in one direction, turn the left clamp body 1 and right clamp body 2 by 90° to continue grinding, which can eliminate the scratches caused by the previous direction to a certain extent. Repeat this step to minimize the impact of scratches; when the thickness of the protrusion 11 of the sample 4 is ground to the same level as the fixture, the grinding is completed;

(2)对于圆柱体和规则形状的细长棒状或块状样品4,将样品4固定在左钳体1、右钳体2的凸起11、凹槽21尖端磨平端面处,需要打磨部分裸露在左钳体1、右钳体2外,然后用螺钉3旋紧固定,样品4与左钳体1、右钳体2的凸起11、凹槽21槽尖端磨平端面处的三点接触确保了样品4与整个夹具不发生相对运动; (2) For cylindrical and regular-shaped slender rod-shaped or block-shaped samples 4, fix the sample 4 on the tip of the protrusion 11 and groove 21 of the left clamp body 1 and right clamp body 2, and grind the end faces, and the parts that need to be polished It is exposed outside the left clamp body 1 and right clamp body 2, and then screwed and fixed with screws 3. The three points at the end surface of sample 4 and the protrusion 11 and groove 21 of the left clamp body 1 and right clamp body 2 are ground flat. The contact ensures that the sample 4 does not move relative to the entire fixture;

(3)当打磨完样品4,要取下样品4进行后续操作组织观察时,如果样品4上下表面两面都是平整的话,旋开固定螺丝即可轻松将样品4取下;如果样品4是不规则形状,取下试样要放在显微镜或扫描电镜下观察时不易放置,则可不必将样品4取下,可将样品4连同夹具一起放上观察仪器的载物台,夹具的平整有利于使试样被观察面保持水平。 (3) When the sample 4 is polished and the sample 4 is to be removed for follow-up operation and tissue observation, if the upper and lower surfaces of the sample 4 are flat, the sample 4 can be easily removed by unscrewing the fixing screw; if the sample 4 is not Regular shape, it is not easy to place the sample when it is removed and observed under a microscope or a scanning electron microscope, so it is not necessary to remove the sample 4, and the sample 4 can be placed on the stage of the observation instrument together with the fixture. The flatness of the fixture is conducive to Keep the surface of the sample to be observed horizontal.

特别地,本实用新型在砂纸上进行打磨时,具有以下优点:重心基本在整个夹具结构的中心,不会偏离;保证了打磨面的平整;矩形底面的设计在打磨过程中转动90°时更好把握;本实用新型也可适用于将样品4夹持后直接手持置于机械抛光机上进行打磨,简单具有通用性,既提高了制样质量又提升了打磨效率。 In particular, when the utility model is polished on sandpaper, it has the following advantages: the center of gravity is basically at the center of the entire fixture structure, and will not deviate; the smoothness of the polished surface is ensured; Easy to grasp; the utility model is also suitable for directly holding the sample 4 on a mechanical polishing machine for polishing after being clamped. It is simple and versatile, which not only improves the quality of sample preparation but also improves the polishing efficiency.

以上所述仅为本实用新型的较佳实施例,凡依本实用新型申请专利范围所做的均等变化与修饰,皆应属本实用新型的涵盖范围。 The above descriptions are only preferred embodiments of the present utility model, and all equal changes and modifications made according to the patent scope of the present utility model shall fall within the scope of the present utility model.

Claims (4)

1.一种小样品制样辅助夹具,其特征在于:包括相互咬合左、右钳体,所述左钳体咬合面的中部具有凸起,所述左钳体咬合面在凸起的两旁侧平直,所述右钳体咬合面中部具有与凸起相配合的凹槽,所述右钳体咬合面在凹槽的两旁侧也平直,所述左、右钳体在凸起、凹槽的两旁侧处分别经螺钉固定。 1. An auxiliary fixture for small sample preparation, characterized in that: it includes left and right clamp bodies that engage with each other, the middle part of the occlusal surface of the left pliers body has a protrusion, and the occlusal surface of the left forceps body is on both sides of the protrusion Straight, the middle part of the occlusal surface of the right pliers has a groove that matches the protrusion, the occlusal surface of the right pliers is also straight on both sides of the groove, and the left and right pliers Both sides of the groove are respectively fixed by screws. 2.根据权利要求1所述的小样品制样辅助夹具,其特征在于:所述左、右钳体咬合后呈长方体状。 2. The auxiliary jig for small sample preparation according to claim 1, characterized in that: the left and right clamp bodies are in the shape of a cuboid after being engaged. 3.根据权利要求2所述的小样品制样辅助夹具,其特征在于:所述凸起与凹槽的尖端均具有磨平端面。 3. The auxiliary fixture for small sample preparation according to claim 2, characterized in that: the tips of the protrusions and the grooves both have ground-flat end surfaces. 4.根据权利要求3所述的小样品制样辅助夹具,其特征在于:所述左、右钳体由铝合金材料制成。 4. The auxiliary fixture for small sample preparation according to claim 3, characterized in that: the left and right clamp bodies are made of aluminum alloy.
CN201520199082.7U 2015-04-03 2015-04-03 Small sample sample preparation auxiliary clamp Expired - Fee Related CN204495633U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105699159A (en) * 2016-04-22 2016-06-22 大唐东北电力试验研究所有限公司 Metallographic specimen clamping device
CN105798749A (en) * 2016-05-12 2016-07-27 济南大学 Novel metallographic sample polishing device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105699159A (en) * 2016-04-22 2016-06-22 大唐东北电力试验研究所有限公司 Metallographic specimen clamping device
CN105798749A (en) * 2016-05-12 2016-07-27 济南大学 Novel metallographic sample polishing device

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Granted publication date: 20150722

Termination date: 20180403