CN204469454U - Gas-filtering device - Google Patents
Gas-filtering device Download PDFInfo
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- CN204469454U CN204469454U CN201420859650.7U CN201420859650U CN204469454U CN 204469454 U CN204469454 U CN 204469454U CN 201420859650 U CN201420859650 U CN 201420859650U CN 204469454 U CN204469454 U CN 204469454U
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- 238000001914 filtration Methods 0.000 title claims abstract description 30
- 239000000428 dust Substances 0.000 claims abstract description 35
- 230000035515 penetration Effects 0.000 claims abstract 2
- 230000000717 retained effect Effects 0.000 claims abstract 2
- 239000000463 material Substances 0.000 claims description 8
- 238000007664 blowing Methods 0.000 claims description 7
- 239000011148 porous material Substances 0.000 claims description 6
- 230000001681 protective effect Effects 0.000 claims description 5
- 238000005452 bending Methods 0.000 claims 1
- 239000000919 ceramic Substances 0.000 claims 1
- 229910003460 diamond Inorganic materials 0.000 claims 1
- 239000010432 diamond Substances 0.000 claims 1
- 238000005245 sintering Methods 0.000 claims 1
- 238000001514 detection method Methods 0.000 description 27
- 238000004140 cleaning Methods 0.000 description 10
- 239000004071 soot Substances 0.000 description 4
- 229910052783 alkali metal Inorganic materials 0.000 description 3
- 150000001340 alkali metals Chemical class 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- KCZFLPPCFOHPNI-UHFFFAOYSA-N alumane;iron Chemical compound [AlH3].[Fe] KCZFLPPCFOHPNI-UHFFFAOYSA-N 0.000 description 2
- 238000009529 body temperature measurement Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 229910000765 intermetallic Inorganic materials 0.000 description 2
- 239000012466 permeate Substances 0.000 description 2
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
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- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及气体过滤装置。The utility model relates to a gas filtering device.
背景技术Background technique
现有气体过滤装置的结构一般是:在筒体内固定安装有水平设置的孔板,该孔板上间隔排列安装有多个垂直于孔板的过滤元件,这些过滤元件的一端安装在所述孔板上且另一端朝下设置,在孔板的上方还具有一个通过所述孔板以及过滤元件与孔板下方的空间相互隔离的独立腔体,过滤时位于孔板下方空间内的待过滤气体从这些过滤元件的外部向过滤元件的内部渗透,进入过滤元件内部的已过滤气体从过滤元件上端流出后进入所述腔体中并从腔体向外输出,反吹时反吹工作气体通过所述腔体作用于各过滤元件实现对过滤元件的反吹清灰。The structure of the existing gas filtering device is generally as follows: a horizontal orifice plate is fixedly installed in the cylinder body, and a plurality of filter elements perpendicular to the orifice plate are arranged at intervals on the orifice plate, and one end of these filter elements is installed in the hole. On the plate with the other end facing down, there is also an independent cavity above the orifice plate that is isolated from the space below the orifice plate by the orifice plate and the filter element. When filtering, the gas to be filtered in the space below the orifice plate Permeate from the outside of these filter elements to the inside of the filter elements, the filtered gas entering the inside of the filter elements flows out from the upper end of the filter elements and then enters the cavity and is output from the cavity. The cavity acts on each filter element to realize back blowing and dust removal of the filter elements.
生产使用中发现,上述这种结构的过滤装置长时间运行时容易出现粉尘在过滤元件间堆积搭桥(即形成“灰架桥”)进而造成过滤元件堵塞失效的问题。针对这样的问题,目前采取的解决办法主要是在过滤装置上加装针对过滤元件间堆积搭桥的粉尘进行高压气体吹扫的设施,从而通过高压气流对过滤元件间堆积搭桥的粉尘进行破坏。但是,现有的气体过滤装置并不能对发生“灰架桥”的具体时间进行准确的监测,导致无法对“灰架桥”进行及时有效的清除,进一步产生粉尘结垢而无法清灰等问题。During production and use, it is found that when the filter device with the above-mentioned structure is in operation for a long time, it is easy for dust to accumulate and bridge between the filter elements (that is, form "ash bridge"), which will cause the problem of blockage and failure of the filter elements. In view of such problems, the current solution is mainly to install a high-pressure gas purging facility on the filter device for the dust accumulated and bridged between the filter elements, so as to destroy the dust accumulated and bridged between the filter elements through high-pressure airflow. However, the existing gas filter devices cannot accurately monitor the specific time when "ash bridging" occurs, resulting in the inability to remove "ash bridging" in a timely and effective manner, further causing problems such as dust scaling and inability to clean ash. .
实用新型内容Utility model content
本实用新型旨在提供有助于及时准确发现“灰架桥”现象的气体过滤装置。The utility model aims to provide a gas filtering device which is helpful for timely and accurately discovering the phenomenon of "ash bridging".
本实用新型气体过滤装置,包括多个间隔排列的过滤元件及用于过滤元件的清灰装置,工作时进入该气体过滤装置的待过滤气体从这些过滤元件的外部向过滤元件的内部渗透,进入过滤元件内部的已过滤气体从过滤元件的端部流出后再从气体过滤装置中排出,截留于过滤元件外部的粉尘则逐渐堆积于过滤元件之间并在清灰装置间隔性的工作下从过滤元件上脱离;该气体过滤装置还包括温度检测装置,所述温度检测装置的前端测温元件位于过滤元件之间的间隙中并在工作过程中间隔的被形成于过滤元件外部的粉尘所覆盖。The gas filter device of the utility model comprises a plurality of filter elements arranged at intervals and a dust cleaning device for the filter elements. During operation, the gas to be filtered entering the gas filter device penetrates from the outside of these filter elements to the inside of the filter element, and enters the filter element. The filtered gas inside the filter element flows out from the end of the filter element and then is discharged from the gas filter device. The dust trapped outside the filter element gradually accumulates between the filter elements and is filtered from the air under the intermittent work of the dust cleaning device. The element is detached; the gas filter device also includes a temperature detection device, the front end temperature measuring element of the temperature detection device is located in the gap between the filter elements and is covered by the dust formed outside the filter element at intervals during the working process.
依靠于测温元件特殊的安装位置,在气体过滤装置的运行过程中,当温度检测装置的前端测温元件被形成于过滤元件外部的粉尘所覆盖时,表明“灰架桥”开始形成,这时,由于测温元件被粉尘所覆盖,温度检测装置的检测温度将与测温元件未被粉尘所覆盖时温度检测装置的检测温度有所差异,从而帮助确定“灰架桥”现象产生的具体时间,以便及时启动清灰装置破坏“灰架桥”,清灰后测温元件又重新外露。Depending on the special installation position of the temperature measuring element, during the operation of the gas filter device, when the front temperature measuring element of the temperature detection device is covered by dust formed outside the filter element, it indicates that "ash bridge" begins to form, which means When the temperature measuring element is covered by dust, the detection temperature of the temperature detection device will be different from the detection temperature of the temperature detection device when the temperature measuring element is not covered by dust, so as to help determine the specific cause of the "ash bridging" phenomenon. Time, in order to start the dust removal device in time to destroy the "ash bridge", and the temperature measuring element will be exposed again after dust removal.
针对上述气体过滤装置在一特定条件下的应用,本实用新型还进一步提供了一种使用烧结金属多孔材料过滤元件的气体过滤装置,其包括多个间隔排列并使用烧结金属多孔材料为过滤材料的过滤元件及用于过滤元件的清灰装置,工作时进入气体过滤装置的待过滤气体从这些过滤元件的外部向过滤元件的内部渗透,进入过滤元件内部的已过滤气体从过滤元件的端部流出后再从气体过滤装置中排出,截留于过滤元件外部的粉尘则逐渐堆积于过滤元件之间并在清灰装置间隔性的工作下从过滤元件上脱离,并且上述粉尘中还含有与所述过滤材料发生放热反应的化学成分;该气体过滤装置还包括温度检测装置,温度检测装置的前端测温元件位于过滤元件外表面上并在工作过程中间隔的被形成于过滤元件之间的粉尘所覆盖。Aiming at the application of the above-mentioned gas filter device under a specific condition, the utility model further provides a gas filter device using a sintered metal porous material filter element, which includes a plurality of filters arranged at intervals and uses a sintered metal porous material as the filter material Filter elements and dust cleaning devices for filter elements. During operation, the gas to be filtered that enters the gas filter device permeates from the outside of these filter elements to the inside of the filter elements, and the filtered gas that enters the inside of the filter elements flows out from the end of the filter elements. Then it is discharged from the gas filter device, and the dust trapped outside the filter element is gradually accumulated between the filter elements and separated from the filter element under the interval work of the dust cleaning device, and the above dust also contains The chemical composition of the exothermic reaction of the material; the gas filter device also includes a temperature detection device. cover.
实践发现,当过滤元件使用烧结金属类多孔材料(例如烧结铁铝金属间化合物多孔材料)为过滤材料,并且待过滤气体为矿热炉炉气时,矿热炉炉气粉尘中的氧化物、碱金属成分将会和上述的过滤材料发生放热反应,在这种情况下,通过将温度检测装置的前端测温元件布置在过滤元件外表面上,当温度检测装置的前端测温元件被形成于过滤元件外部的粉尘所覆盖时,由于上述放热反应会使温度检测装置的检测温度明显升高,可以以此准确的确定“灰架桥”现象产生的具体时间,以便及时启动清灰装置破坏“灰架桥”。Practice has found that when the filter element uses sintered metal porous materials (such as sintered iron-aluminum intermetallic compound porous materials) as the filter material, and the gas to be filtered is submerged arc furnace gas, the oxides in the submerged arc furnace gas dust, The alkali metal component will react exothermicly with the above-mentioned filter material. In this case, by arranging the front-end temperature-measuring element of the temperature detection device on the outer surface of the filter element, when the front-end temperature-measurement element of the temperature detection device is formed When the dust on the outside of the filter element is covered, the detection temperature of the temperature detection device will increase significantly due to the above-mentioned exothermic reaction, so that the specific time of the "ash bridging" phenomenon can be accurately determined, so as to start the cleaning device in time Destroy "Ash Bridge".
下面结合附图和具体实施方式做进一步说明。本实用新型附加的方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本实用新型的实践了解到。Further description will be made below in conjunction with the accompanying drawings and specific implementation methods. Additional aspects and advantages of the present invention will be set forth in part in the description which follows, and part will be apparent from the description which follows, or can be learned by practice of the present invention.
附图说明Description of drawings
图1为本实用新型气体过滤装置的一种具体实施方式的结构示意图。Fig. 1 is a structural schematic diagram of a specific embodiment of the gas filter device of the present invention.
图2为本实用新型气体过滤装置另一种具体实施方式的结构示意图。Fig. 2 is a structural schematic diagram of another specific embodiment of the gas filtering device of the present invention.
图3为本实用新型气体过滤装置中清灰控制器与温度检测装置、清灰装置的信号连接图。Fig. 3 is a signal connection diagram of the dust removal controller, the temperature detection device, and the dust removal device in the gas filter device of the present invention.
具体实施方式Detailed ways
如图1、3所示的一种高温气体过滤装置,其筒体8内固定安装有水平设置的孔板(图中未示出),该孔板上间隔排列安装有多个垂直于孔板的过滤元件1,这些过滤元件1的一端安装在所述孔板上且另一端朝下设置,在孔板的上方还具有一个通过所述孔板以及过滤元件与孔板下方的空间相互隔离的独立腔体(图中未示出),过滤时位于孔板下方空间内的待过滤气体从这些过滤元件1的外部向过滤元件1的内部渗透,进入过滤元件1内部的已过滤气体从过滤元件1上端流出后进入所述腔体中并从腔体向外输出,反吹时由反吹清灰装置引入的反吹工作气体通过所述腔体作用于各过滤元件1实现对过滤元件1的反吹清灰。该气体过滤装置的清灰装置2仅包括反吹清灰装置。该高温气体过滤装置过滤元件1为使用铁铝金属间化合物多孔材料为过滤材料的滤管,这些滤管在气体过滤装置中竖直布置并沿水平方向间隔排列,气体过滤装置中位于过滤元件1的下方设有分别与各滤管连接的防摆限位结构,所述的防摆限位结构可以采用多种不同的设计,目的是对各滤管的下端进行水平方向限位,以防止滤管摆动,本实施方式具体采用的防摆限位结构包括固定于气体过滤装置内部的支撑构件9以及从支撑构件9上向上伸出并分别与对应各过滤元件1的下端定位孔相适配的定位杆10。由于防摆限位结构的设置,导致在防摆限位结构上方且靠近于滤管下端之间的间隙处最先形成“灰架桥”,为此,本具体实施方式的高温气体过滤装置还包括温度检测装置3,所述温度检测装置3的前端测温元件4位于防摆限位结构上方且靠近于滤管下端之间的间隙处并与周边相邻滤芯等距,这样,在高温气体过滤装置的运行过程中,测温元件4将逐渐被形成的“灰架桥”粉尘所覆盖,这时,温度检测装置3的检测温度就会明显降低(粉尘中不含与所述过滤材料发生放热反应的化学成分),由此可判断“灰架桥”形成,进而启动清灰装置2对“灰架桥”进行破坏,测温元件4外露后温度检测装置3的检测温度恢复正常。为便于测温元件4的安装和长期稳定使用,该气体过滤装置的内部还设有刚性支撑保护套管5,所述刚性支撑保护套管5的一端弯折后伸入过滤元件1之间的间隙中并安装所述的测温元件4,刚性支撑保护套管5的另一端与气体过滤装置外壁上的测温端口6连接,刚性支撑保护套管5内设有连接温度检测装置3及其的前端测温元件4的信号线,这样,既通过刚性支撑保护套管5对测温元件4进行支撑,又对连接温度检测装置3及其的前端测温元件4的信号线进行了保护。另外,如图3,本具体实施方式的气体过滤装置还包括了清灰控制器7,所述清灰控制器7分别与所述温度检测装置3以及清灰装置2信号连接,这样就可以通过清灰控制器7根据温度检测装置3的检测温度直接控制清灰装置2的启停,实现自动化。As shown in Figures 1 and 3, a high-temperature gas filter device has a horizontally arranged orifice plate (not shown in the figure) fixedly installed in its cylinder 8, and a plurality of holes perpendicular to the orifice plate are installed at intervals on the orifice plate. filter elements 1, one end of these filter elements 1 is installed on the orifice plate and the other end is set downward, there is also a space above the orifice plate that is isolated from each other by the orifice plate and the filter element and the space below the orifice plate Independent cavity (not shown in the figure), when filtering, the gas to be filtered in the space below the orifice plate penetrates from the outside of these filter elements 1 to the inside of the filter element 1, and the filtered gas entering the inside of the filter element 1 passes through the filter element 1. After the upper end flows out, it enters the cavity and is output from the cavity. During back blowing, the back blowing working gas introduced by the back blowing soot cleaning device acts on each filter element 1 through the cavity to realize the protection of the filter elements 1. Back blowing to remove dust. The soot cleaning device 2 of the gas filter device only includes a back blowing soot cleaning device. The filter element 1 of the high-temperature gas filter device is a filter tube that uses iron-aluminum intermetallic compound porous material as the filter material. These filter tubes are vertically arranged in the gas filter device and arranged at intervals along the horizontal direction. There are anti-swing limit structures connected to each filter tube under the bottom of the filter tube. The anti-swing limit structure can adopt a variety of different designs. The purpose is to limit the lower end of each filter tube in the horizontal direction to prevent filter The pipe swings. The anti-sway limit structure specifically adopted in this embodiment includes a support member 9 fixed inside the gas filter device and positioning rods that protrude upward from the support member 9 and are respectively adapted to the lower end positioning holes of the corresponding filter elements 1. 10. Due to the setting of the anti-swing limiting structure, a "gray bridge" is first formed at the gap above the anti-swing limiting structure and close to the lower ends of the filter tubes. Therefore, the high-temperature gas filter device in this specific embodiment also Including a temperature detection device 3, the front temperature measuring element 4 of the temperature detection device 3 is located above the anti-swing limit structure and close to the gap between the lower ends of the filter tubes and is equidistant from the surrounding adjacent filter elements, so that in high temperature gas During the operation of the filter device, the temperature measuring element 4 will be gradually covered by the formed "ash bridging" dust, at this time, the detection temperature of the temperature detection device 3 will be significantly reduced (the dust does not contain the The chemical composition of the exothermic reaction), thus it can be judged that the "ash bridging" is formed, and then the cleaning device 2 is started to destroy the "ash bridging". After the temperature measuring element 4 is exposed, the detection temperature of the temperature detection device 3 returns to normal. In order to facilitate the installation and long-term stable use of the temperature measuring element 4, a rigid support protection sleeve 5 is also provided inside the gas filter device, and one end of the rigid support protection sleeve 5 is bent and extended into the gap between the filter elements 1 The temperature measuring element 4 is installed in the gap, and the other end of the rigid support protection sleeve 5 is connected to the temperature measurement port 6 on the outer wall of the gas filter device. The rigid support protection sleeve 5 is provided with a connection temperature detection device 3 and its In this way, the temperature measuring element 4 is supported by the rigid support protective sleeve 5, and the signal line connecting the temperature detection device 3 and its front temperature measuring element 4 is protected. In addition, as shown in Figure 3, the gas filter device of the present embodiment also includes a soot removal controller 7, which is connected with the temperature detection device 3 and the ash removal device 2 respectively, so that it can pass through The dust removal controller 7 directly controls the start and stop of the dust removal device 2 according to the detected temperature of the temperature detection device 3 to realize automation.
如图2、3所示的一种矿热炉炉气过滤装置,其与图1所示的高温气体过滤装置的区别在于该矿热炉炉气过滤装置使用过程中截留于过滤元件1外部的粉尘中含有与所述过滤材料发生放热反应的化学成分(氧化物、碱金属成分),因此,其温度检测装置3的前端测温元件4布置在防摆限位结构上方且靠近于滤管下端之间的间隙处,并直接与其中一滤管的外表面接触,当温度检测装置3的前端测温元件4被形成于过滤元件1外部的粉尘所覆盖时,由于粉尘中的氧化物、碱金属在高温下与过滤材料发生一定的放热反应使温度检测装置3的检测温度明显升高,由此确定“灰架桥”现象的产生,从而启动清灰装置2破坏“灰架桥”。A submerged arc furnace gas filter device as shown in Figures 2 and 3 differs from the high-temperature gas filter device shown in Figure 1 in that the submerged arc furnace gas filter device is trapped outside the filter element 1 during use. The dust contains chemical components (oxides, alkali metal components) that react exothermicly with the filter material, therefore, the front-end temperature measuring element 4 of the temperature detection device 3 is arranged above the anti-sway limit structure and close to the filter tube At the gap between the lower ends, and directly in contact with the outer surface of one of the filter tubes, when the front temperature measuring element 4 of the temperature detection device 3 is covered by the dust formed on the outside of the filter element 1, due to the oxides in the dust, Alkali metals have a certain exothermic reaction with the filter material at high temperature, so that the detection temperature of the temperature detection device 3 rises significantly, thus confirming the occurrence of the "ash bridging" phenomenon, and thus starting the ash cleaning device 2 to destroy the "ash bridging" .
Claims (7)
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CN106731299B (en) * | 2016-12-02 | 2023-05-12 | 成都易态科技有限公司 | Gas filtering device |
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