CN204464311U - A solid crystal machine workbench - Google Patents
A solid crystal machine workbench Download PDFInfo
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- CN204464311U CN204464311U CN201420859923.8U CN201420859923U CN204464311U CN 204464311 U CN204464311 U CN 204464311U CN 201420859923 U CN201420859923 U CN 201420859923U CN 204464311 U CN204464311 U CN 204464311U
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- 239000013078 crystal Substances 0.000 title description 7
- 239000007787 solid Substances 0.000 title description 5
- 239000000463 material Substances 0.000 claims abstract description 18
- 239000000758 substrate Substances 0.000 claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 4
- 230000000694 effects Effects 0.000 claims abstract description 3
- 230000000903 blocking effect Effects 0.000 claims abstract 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims 6
- 230000003028 elevating effect Effects 0.000 claims 1
- 238000007689 inspection Methods 0.000 claims 1
- 238000005096 rolling process Methods 0.000 abstract description 19
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000009471 action Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及LED生产领域,更具体的说,涉及一种固晶机工作台。The utility model relates to the field of LED production, more specifically, relates to a solid crystal machine workbench.
背景技术Background technique
现有技术中,传统的LED固晶机上的固晶工作台挡料器只有一个,工作时,工作台支架顶紧装置复位,处于缩紧状态,支架从上料装置送到工作台,挡料器顶起,支架被挡在工作台上,工作台支架顶紧装置工作,通过支架顶板将支架顶起,固定在固定的上盖板上,固晶开始作业,完成一片支架加工后,工作台支架顶紧装置工作,支架顶板下降,同时挡料去下降,固晶工作台上的滚料装置将支架滚送出到下料装置,一个流程完成。当支架上的工作单元间距很小,边缘很小是,这种技术就有局限性,由于支架单元间距很小,不能用工作单元之间间距的部分顶在盖板上,而必须将工作单元一部分定在盖板上,这就造成支架不能一次性固完晶片,要二次加工,这就造成效率低下,还使员工疲劳强度增加,从而使整台设备产能较低。In the prior art, there is only one stopper for the die-bonding workbench on the traditional LED die-bonding machine. When working, the clamping device of the workbench support is reset and is in a tightened state. The support is sent from the feeding device to the workbench, and the stopper The bracket is lifted up, the bracket is blocked on the workbench, the workbench bracket tightening device works, the bracket is jacked up through the bracket top plate, and fixed on the fixed upper cover plate, the solid crystal starts to work, and after a piece of bracket processing is completed, the workbench The bracket tightening device works, the bracket top plate descends, and at the same time, the material stopper goes down, and the material rolling device on the crystal-bonding workbench rolls the bracket out to the unloading device, and a process is completed. When the distance between the working units on the bracket is very small and the edges are very small, this technology has limitations. Since the distance between the bracket units is very small, the part of the distance between the working units cannot be used to support the cover plate, but the working unit must be placed Part of it is fixed on the cover plate, which causes the support to not fix the wafer at one time, and requires secondary processing, which causes low efficiency and increases the fatigue strength of employees, so that the production capacity of the entire equipment is low.
发明内容Contents of the invention
本实用新型所要解决的技术问题是:提供一种固晶工作台,用于减少支架输送的时间、提高装置的稳定性及整台设备和产品的合格率。The technical problem to be solved by the utility model is: to provide a crystal-bonding workbench, which is used to reduce the transport time of the support, improve the stability of the device and the qualified rate of the whole equipment and products.
本实用新型的目的是通过以下技术方案来实现的:The purpose of this utility model is achieved through the following technical solutions:
一种固晶机工作台,包括:基板;固设于基座上的支架、控制支架升降运动的支架顶紧装置,支架滚料装置,支架双挡料器装置及控制器;A crystal bonding machine workbench, comprising: a base plate; a bracket fixed on a base, a bracket tightening device for controlling the lifting movement of the bracket, a bracket rolling device, a bracket double stopper device and a controller;
支架滚料装置包括安装在基板上方的左支板和右支板;安装在基板上位于左支板和右支板中部的底板和气缸执行元件;安装在左支板和右支板上部的盖板;安装在左支板和右支板上的滚料机构和滚料皮带;安装在基板上的滚料电机;安装在基板后部的第一挡料器和第二挡料器以及执行元件;安装在基板上用于检测支架位置的第一传感器和第二传感器;第一挡料器和第二挡料器在气缸的作用下可上下运动。The bracket rolling device includes the left support plate and the right support plate installed above the base plate; the bottom plate and cylinder actuator installed on the base plate in the middle of the left support plate and the right support plate; the cover installed on the left support plate and the right support plate plate; the rolling mechanism and rolling belt installed on the left and right support plates; the rolling motor installed on the base plate; the first and second material stoppers and actuators installed on the rear of the base plate ; The first sensor and the second sensor installed on the substrate for detecting the position of the bracket; the first stopper and the second stopper can move up and down under the action of the cylinder.
进一步的,所述第一挡料器和第二挡料器设置在盖板下方。Further, the first stopper and the second stopper are arranged under the cover plate.
进一步的,盖板上的加工工位孔数满足如下数学关系约束:支架的行数对(盖板开孔数×2)求余=0;Further, the number of processing station holes on the cover plate satisfies the following mathematical relationship constraints: the remainder of the number of rows of the bracket (the number of holes on the cover plate × 2) = 0;
进一步的,所述支架顶紧装置包括固定在基座上的气缸、直线轴承、顶板、导杆,顶板通过螺丝固定在导杆上,缓冲垫套在导杆上,传感器座通过螺丝固定在基座上,传感器通过传感器座固定在基座上。Further, the bracket tightening device includes a cylinder fixed on the base, a linear bearing, a top plate, and a guide rod, the top plate is fixed on the guide rod by screws, the buffer pad is sleeved on the guide rod, and the sensor seat is fixed on the base by screws. On the seat, the sensor is fixed on the base through the sensor seat.
进一步的,支架滚料装置还包括:轴承、滚轴、圆皮带轮、电机和电机固定座;轴承通过盖板固定在左支板和右支板上,滚轴通过轴承连接在左支板和右支板上,圆皮带轮固定在滚轴,皮带轮固定在滚轴上,电机固定座通过螺丝固定在基座上,电机固定在电机固定座上,皮带轮固定在电机上;皮带连接在皮带轮和皮带轮座;盖板通过螺丝固定在左支板和右支板上。Further, the bracket rolling device also includes: bearings, rollers, round pulleys, motors and motor fixing seats; the bearings are fixed on the left support plate and the right support plate through the cover plate, and the rollers are connected to the left support plate and the right support plate through the bearings. On the support plate, the round pulley is fixed on the roller, the pulley is fixed on the roller, the motor fixing seat is fixed on the base by screws, the motor is fixed on the motor fixing seat, the pulley is fixed on the motor; the belt is connected to the pulley and the pulley seat ; The cover plate is fixed on the left support plate and the right support plate by screws.
进一步的,支架双挡料器装置包括:轴承固定座、后挡料块、前挡料块和导杆;轴承固定座通过螺丝固定在基座上,轴承固定在轴承固定座上,后挡料块和前挡料块通过螺丝固定在导杆上,导杆在轴承上运动。Further, the bracket double stopper device includes: a bearing fixing seat, a rear stopper, a front stopper and a guide rod; the bearing fixing seat is fixed on the base by screws, the bearing is fixed on the bearing fixing seat, and the back stopper The block and the front block are fixed on the guide rod by screws, and the guide rod moves on the bearing.
本实用新型由于将窄边支架放在托盘上,通过滚料装置输送到工作台,利用双挡料器一次固完,从而节省大量时间,降低员工的疲劳强度,提高生产效率,且成本低的生产效果。The utility model puts the narrow side bracket on the pallet, transports it to the worktable through the rolling device, and uses the double stopper to fix it at one time, thereby saving a lot of time, reducing the fatigue intensity of employees, improving production efficiency, and low cost. production effect.
附图说明Description of drawings
图1为本实用新型实施例固晶工作台整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of a die-bonding workbench according to an embodiment of the present invention.
图2为本实用新型实施例固晶工作台的分解示意图。FIG. 2 is an exploded schematic view of the die-bonding workbench according to the embodiment of the present invention.
具体实施方式Detailed ways
下面结合附图和较佳的实施例对本实用新型作进一步说明。Below in conjunction with accompanying drawing and preferred embodiment the utility model is described further.
请参考图1,图2,本新型实施例公开的一种固晶工作台包括基座101,固设于基座上的支架顶紧装置1,支架滚料装置2,支架双挡料器装置3,推支架4及控制器组成。Please refer to Fig. 1 and Fig. 2, a crystal bonding workbench disclosed in the embodiment of the present invention includes a base 101, a bracket tightening device 1 fixed on the base, a bracket rolling device 2, and a bracket double stopper device 3. Composed of push bracket 4 and controller.
支架顶紧装置1为支架4实那现升降运动的上下位移机构,本实施方式中,可带动支架上下运动,The bracket tightening device 1 is the up and down displacement mechanism for the bracket 4 to realize the lifting movement. In this embodiment, it can drive the bracket to move up and down,
支架顶紧装置1,包括基座101,及固定在基座101上的气缸102,直线轴承104,顶板108通过螺丝固定在导杆105上,缓冲垫106套在导杆105上,传感器座107通过螺丝固定在基座101上,传感器109固定在传感器座107上,传感器111固定在基座101上。Bracket tightening device 1 includes a base 101, a cylinder 102 fixed on the base 101, a linear bearing 104, a top plate 108 fixed on the guide rod 105 by screws, a buffer pad 106 sleeved on the guide rod 105, and a sensor seat 107 The sensor 109 is fixed on the sensor base 107 and the sensor 111 is fixed on the base 101 by screws.
支架滚料装置2包括,固定于基座101的左支板201,右支板202,轴承204通过盖板203固定在左支板201,和右支板202上,滚轴212通过轴承204连接在左支板201和右支板202上,圆皮带轮213固定在滚轴212,皮带轮211固定在滚轴212上,电机固定座207通过螺丝固定基座101上,电机206固定在电机固定座207上,皮带轮209固定在电机206上。皮带210连接在皮带轮209和皮带轮211座。盖板208通过螺丝固定在左支板201和右支板202上。The bracket rolling device 2 includes a left support plate 201 fixed on the base 101, a right support plate 202, a bearing 204 fixed on the left support plate 201 and a right support plate 202 through a cover plate 203, and the roller 212 is connected by the bearing 204 On the left support plate 201 and the right support plate 202, the round pulley 213 is fixed on the roller shaft 212, the pulley 211 is fixed on the roller shaft 212, the motor fixing seat 207 is fixed on the base 101 by screws, and the motor 206 is fixed on the motor fixing seat 207 On, pulley 209 is fixed on the motor 206. The belt 210 is connected to the pulley 209 and the pulley 211 seat. The cover plate 208 is fixed on the left support plate 201 and the right support plate 202 by screws.
支架双挡料器装置3包括,轴承固定座301通过螺丝固定在基座101上,轴承302固定在轴承固定座301上,后挡料块304,前挡料块305通过螺丝固定在导杆303上,导杆303在轴承302上运动,The bracket double stopper device 3 includes, the bearing holder 301 is fixed on the base 101 by screws, the bearing 302 is fixed on the bearing holder 301, the rear stopper 304, and the front stopper 305 are fixed on the guide rod 303 by screws On, the guide rod 303 moves on the bearing 302,
以下结合固晶工作台的工作步骤进一步阐述本实用新型的发明构思:Further elaborate the inventive concept of the present utility model below in conjunction with the work step of solid crystal workbench:
在生产过程中,支架顶紧装置处于复位状态,顶板108处于下位,支架双挡料器装置处于工作状态,前挡料块305,后挡料块304顶起状态,顶到盖板208,支架401放在托盘上有上料装置,通过工作台上支架滚料装置送到工作台,前挡料器305挡在,支架顶板108顶起,此时,感应器对支架上漏出盖板208的支架401的部分单元进行固晶作业,完成后,顶板108下降,前挡料器305下降,支架401通过支架滚料装置向前移动,到后挡料器304挡住,进入下一个工位,此时,顶板108顶起,开始对支架401前一个工位被遮住的固晶单元进行固晶作业,完成后,顶板108下降,后挡料器304下降,支架401通过支架滚料装置滚出,输送到下料部分,一个循环完成,重复以上动作。During the production process, the bracket jacking device is in the reset state, the top plate 108 is in the lower position, the bracket double stopper device is in the working state, the front stopper 305 and the rear stopper 304 are in the jacking up state, pushing to the cover plate 208, the bracket 401 is placed on the tray with a feeding device, and is sent to the workbench through the bracket rolling device on the workbench, the front stopper 305 is blocked, and the bracket top plate 108 is jacked up. Some units of the bracket 401 carry out the solid crystal operation. After the completion, the top plate 108 descends, the front stopper 305 descends, the bracket 401 moves forward through the bracket rolling device, and is blocked by the rear stopper 304 to enter the next station. , the top plate 108 is jacked up, and the crystal-bonding unit that is covered by the previous station of the support 401 is started to carry out the crystal-bonding operation. After completion, the top plate 108 descends, the rear stopper 304 descends, and the support 401 rolls out through the support rolling device. , transported to the blanking part, one cycle is completed, and the above actions are repeated.
以上所述是本实用新型的具体实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本实用新型的保护范围。The above is a specific embodiment of the utility model, and it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made. These improvements and modifications It is also regarded as the protection scope of the present utility model.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105398806A (en) * | 2015-12-10 | 2016-03-16 | 江阴乐圩光电股份有限公司 | Feeding device with alarm device |
CN109531093A (en) * | 2019-01-14 | 2019-03-29 | 东莞市臻精智能科技有限公司 | A kind of feeding platform mechanism |
-
2014
- 2014-12-23 CN CN201420859923.8U patent/CN204464311U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105398806A (en) * | 2015-12-10 | 2016-03-16 | 江阴乐圩光电股份有限公司 | Feeding device with alarm device |
CN109531093A (en) * | 2019-01-14 | 2019-03-29 | 东莞市臻精智能科技有限公司 | A kind of feeding platform mechanism |
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Effective date of registration: 20170110 Address after: 528400 Guangdong, Zhongshan Town, Cao Town, entrepreneurial park, Cao Dong Road, North Road, No. 9, building three, No. 4, No. 3 Patentee after: Zhongshan Tongli Automatic Equipment Co., Ltd. Address before: 518000 Guangdong city of Shenzhen province Baoan District Shiyan Street Tangtou community Tong Tau Industrial Zone Third younta Industrial Park C building five floor (south side) Patentee before: Shenzhen is with Li Sheng automation equipment Co., Ltd |
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Granted publication date: 20150708 Termination date: 20181223 |