CN204464208U - Elastic tripping structure of the switch - Google Patents
Elastic tripping structure of the switch Download PDFInfo
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- CN204464208U CN204464208U CN201520144425.XU CN201520144425U CN204464208U CN 204464208 U CN204464208 U CN 204464208U CN 201520144425 U CN201520144425 U CN 201520144425U CN 204464208 U CN204464208 U CN 204464208U
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- 239000000956 alloy Substances 0.000 claims abstract description 63
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 63
- 238000013021 overheating Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 5
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种控制电路的开关,特别是在电流过载而导致合金导电片自动跳脱断电时更为确实的弹性跳脱结构。The utility model relates to a switch for a control circuit, in particular to a more reliable elastic tripping structure when an alloy conductive sheet automatically trips and powers off due to current overload.
背景技术Background technique
电源控制开关的操作主要在于执行电流回路的通电(ON)及断电(OFF)。除了执行通电(ON)及断电(OFF)两种功能,现行许多的开关结构也具有电流过载过热时自动跳脱断电的功能,避免在电流过载时电流回路的保险丝或断电器不能即时反应进行断电或跳脱的危险。The operation of the power control switch is mainly to perform power-on (ON) and power-off (OFF) of the current loop. In addition to performing two functions of power-on (ON) and power-off (OFF), many current switch structures also have the function of automatically tripping and power-off when the current is overloaded and overheated, so as to prevent the fuse or breaker of the current circuit from not responding immediately when the current is overloaded. Risk of blackout or tripping.
各种现有电源控制开关的专利前案不胜枚举,如申请人本人申请的美国专利第5,262,748号,其他的美国专利第4,167,720号、第4,937,548号、第5,223,813号、第5,451,729号、第5,558,211号...等不胜枚举,其均包含有电流过载电路过热自动跳脱断电的功能。There are too many patents on various existing power control switches, such as US Patent No. 5,262,748 applied by the applicant himself, and other US Patent Nos. 4,167,720, 4,937,548, 5,223,813, 5,451,729, and 5,558,211 ...the list goes on and on, all of which include the function of automatically tripping and powering off when the current overload circuit is overheated.
现有一种具有自动跳脱断电功能的开关结构,其包括有一壳体,壳体的下方设置一第一导电端子、一第二导电端子与一第三导电端子,该第一导电端子与第二导端子分别用于电性连接至电源的火线与水线,第三导电端子则用于电性连接至地线;其中,第一导电端子的上端设置一往上突出的下接触端;第二导电端子的上端则固定地连接一可遇热变形的合金导电片,该合金导电片的自由端下方设置一往下突出的上接触端。壳体的上方还可枢设一按键,该按键的第一端下方设置一连杆,该连杆的下端形成一用来勾住前述合金导电片自由端的勾部。此外,合金导电片的自由端还受到一弹性元件作用。There is a switch structure with automatic tripping power-off function, which includes a housing, a first conductive terminal, a second conductive terminal and a third conductive terminal are arranged below the housing, the first conductive terminal and the second conductive terminal The two conductive terminals are respectively used to be electrically connected to the live wire and the water wire of the power supply, and the third conductive terminal is used to be electrically connected to the ground wire; wherein, the upper end of the first conductive terminal is provided with a protruding lower contact end; the second conductive terminal is used to electrically connect to the ground wire; The upper ends of the two conductive terminals are fixedly connected with a thermally deformable alloy conductive sheet, and a downwardly protruding upper contact end is arranged below the free end of the alloy conductive sheet. A button can also be pivotally arranged above the housing, a connecting rod is arranged below the first end of the button, and a hook portion is formed at the lower end of the connecting rod for hooking the free end of the aforementioned alloy conductive sheet. In addition, the free end of the alloy conductive sheet is also acted by an elastic element.
当使用者将按键的第一端往下按压后,连杆随即往下移动而带动合金导电片的自由端的上接触端与该下接触端电性接触,在合金导电片的自由端的上接触端往该下接触端移动的过程中,该弹性元件会变形,直到该上接触端与下接触端接触后,该弹性元件的变形恢复原状而使合金导电片定位;即第一导电端子经由合金导电片和第二导电端子产生电性连接而可形成电流回路。When the user presses down the first end of the button, the connecting rod moves down immediately to drive the upper contact end of the free end of the alloy conductive sheet to electrically contact with the lower contact end, and the upper contact end of the free end of the alloy conductive sheet In the process of moving to the lower contact end, the elastic element will be deformed until the upper contact end contacts the lower contact end, the deformation of the elastic element will return to the original shape and the alloy conductive sheet will be positioned; that is, the first conductive terminal conducts electricity through the alloy. The sheet and the second conductive terminal are electrically connected to form a current loop.
当使用者将按键的第二端往下按压后,则位于第一端的连杆随即往上移动而带动合金导电片的自由端往上移动,使得上接触端与下接触端分离;在合金导电片的自由端的上接触端离开该下接触端移动的过程中,该弹性元件也会变形,直到该上接触端与下接触端的分离恢复至原位置后,该弹性元件的变形再恢复原状而使合金导电片定位;即第一导电端子和第二导电端子解除了电性连接而无法形成电流回路。When the user presses down the second end of the button, the connecting rod at the first end moves up immediately and drives the free end of the alloy conductive sheet to move up, so that the upper contact end is separated from the lower contact end; When the upper contact end of the free end of the conductive sheet moves away from the lower contact end, the elastic element will also be deformed until the separation of the upper contact end and the lower contact end returns to the original position, and the deformation of the elastic element will return to its original shape. The alloy conductive sheet is positioned; that is, the first conductive terminal and the second conductive terminal are disconnected electrically so that a current loop cannot be formed.
当电流过载致使温度过热时,则该合金导电片会因为超过可产生变形的预定温度而变形,当合金导电片变形时,致使合金导电片的自由端产生较大的变形而往上翘曲,使得上接触端脱离对下接触端的接触而形成电流断路。同样的,在合金导电片的变形过程中,该弹性元件受到合金导电片作用而也会变形,直到该上接触端与下接触端的分离恢复至原位置后,该弹性元件的变形再恢复原状而藉由其弹力使合金导电片定位。When the current is overloaded and the temperature is overheated, the alloy conductive sheet will be deformed because it exceeds the predetermined temperature that can cause deformation. When the alloy conductive sheet is deformed, the free end of the alloy conductive sheet will be deformed and warped upward. The upper contact terminal is separated from the contact with the lower contact terminal to form a current break. Similarly, during the deformation process of the alloy conductive sheet, the elastic element will be deformed by the action of the alloy conductive sheet, until the separation of the upper contact end and the lower contact end returns to the original position, and the deformation of the elastic element returns to its original shape. The alloy conductive sheet is positioned by its elastic force.
前述现有的开关因为其弹性元件是一种弧形状的线状弹簧,致使其弹性过于柔软,影响了合金导电片的自由端相对于导电端子移动后的定位确实性。Because the elastic element of the aforementioned existing switch is an arc-shaped linear spring, its elasticity is too soft, which affects the positioning accuracy of the free end of the alloy conductive sheet relative to the conductive terminal after it moves.
实用新型内容Utility model content
本实用新型的目的,在于解决现有具有自动跳脱断电功能的开关结构,其用来抵掣合金导电片的弹性元件过于柔软,以致于影响合金导电片的自由端相对于导电端子移动后的定位确实性的问题。The purpose of this utility model is to solve the existing switch structure with automatic tripping and power-off function. The elastic element used to resist the alloy conductive sheet is too soft, so that it affects the free end of the alloy conductive sheet after moving relative to the conductive terminal. The problem of positioning certainty.
本实用新型的特征,针对用于抵掣合金导电片的弹性元件的结构进行改良,使得弹性元件在不减低弹性强度的条件下,具备更好的柔软性,藉以使合金导电片过热跳脱时获得确实的定位。The feature of the utility model is to improve the structure of the elastic element used to resist the alloy conductive sheet, so that the elastic element has better flexibility without reducing the elastic strength, so that when the alloy conductive sheet is overheated and tripped Get a solid location.
本实用新型的技术手段,包括有:Technical means of the present utility model comprises:
一壳体,具有内部空间,该壳体的下方至少设有一第一导电端子与一第二导电端子,该第一导电端子的上端具有一下接触端;一按键,可转动地设于该壳体上方,该按键的一端下方设有一突杆,该突杆活动地连接一连杆;一合金导电片,其一端固定地电性连接该第二导电端子,相对的另一端为自由端连接该连杆,该自由端具有一对应该下接触端的上接触端,且该自由端受到一弹性元件作用,该弹性元件为一种迂回弯曲的线状弹簧,该弹性元件的第一端抵靠于设在该壳体的定位元件,相对的第二端抵靠于该合金导电片的自由端。A housing with an inner space, at least a first conductive terminal and a second conductive terminal are provided under the housing, the upper end of the first conductive terminal has a lower contact end; a button is rotatably arranged on the housing Above, one end of the button is provided with a protruding rod, which is movably connected to a connecting rod; an alloy conductive sheet, one end of which is fixedly electrically connected to the second conductive terminal, and the opposite end is a free end connected to the connecting rod. Rod, the free end has an upper contact end corresponding to the lower contact end, and the free end is acted by an elastic element, the elastic element is a twisted and bent linear spring, the first end of the elastic element leans against the set In the positioning member of the housing, the opposite second end abuts against the free end of the alloy conductive sheet.
为了使本实用新型的合金导电片可以稳定地和弹性元件抵掣,该合金导电片的自由端设有一上突部与一下突部,该上突部与该下突部之间构成一凹陷形状的抵靠部。In order to make the alloy conductive sheet of the present invention resist against the elastic element stably, the free end of the alloy conductive sheet is provided with an upper protrusion and a lower protrusion, and a concave shape is formed between the upper protrusion and the lower protrusion the abutment part.
基于制造的方便性与经济性考量,本实用新型设于合金导电片的上突部与下突部从该合金导电片一体成型而形成。Based on the consideration of the convenience and economy of manufacture, the utility model is provided on the upper protrusion and the lower protrusion of the alloy conductive sheet by integral molding from the alloy conductive sheet.
为了使弹性元件的另一端可以稳定地配合抵掣于壳体,本实用新型在该壳体设置一定位元件,并将该弹性元件的一端形成有抵靠于该定位元件的凹部。In order to make the other end of the elastic element stably fit against the casing, the utility model provides a positioning element on the casing, and forms a recess against the positioning element at one end of the elastic element.
一种实施例,本实用新型可以采用一螺丝做为所述定位元件,该螺丝形成有一可和该凹部嵌合的凹环沟。In one embodiment, the utility model can use a screw as the positioning element, and the screw forms a concave ring groove that can be fitted with the concave portion.
本实用新型适用于在壳体的下方进一步设有一第三导电端子的开关。The utility model is suitable for a switch further provided with a third conductive terminal under the casing.
附图说明Description of drawings
图1为显示本实用新型开关外观结构的立体示意图;Fig. 1 is a three-dimensional schematic view showing the appearance structure of the switch of the present invention;
图2为显示本实用新型开关的主要元件组合关系的立体分解图;Fig. 2 is the three-dimensional exploded view showing the combination relationship of the main components of the switch of the present invention;
图3为显示本实用新型的开关结构在跳脱后的电流断路状态的实施例平面示意图;以及Fig. 3 is a schematic plan view of an embodiment showing the current breaking state of the switch structure of the present invention after tripping; and
图4为显示本实用新型的开关结构在电流通路状态的实施例平面示意图。FIG. 4 is a schematic plan view of an embodiment of the switch structure of the present invention in a state of a current path.
其中,附图标记说明如下:Wherein, the reference signs are explained as follows:
1 壳体1 shell
10 空间10 space
11 盖板11 cover
2 按键2 buttons
21 突杆21 protruding rod
22 连杆22 connecting rod
221 延伸柱221 extension column
222 沟槽222 Groove
3A 第一导电端子3A first conductive terminal
3A1 下接触端3A1 Lower contact terminal
3B 第二导电端子3B Second conductive terminal
3C 第三导电端子3C The third conductive terminal
4 合金导电片4 alloy conductive sheet
41 上接触端41 Upper contact end
42 抵靠部42 abutment part
421 上突部421 Upper protrusion
422 下突部422 Lower protrusion
5 弹性元件5 Elastic elements
51 第一端51 first end
52 第二端52 second end
53 凹部53 concave
6 定位元件6 Positioning elements
61 凹环沟61 concave ring groove
具体实施方式Detailed ways
以下配合图式及附图标记对本实用新型的实施方式做更详细的说明,使熟悉本领域的技术人员在研读本说明书后能据以实施。The implementation of the present utility model will be described in more detail below in conjunction with the drawings and reference numerals, so that those skilled in the art can implement it after studying this specification.
如图1至图3所示,本实用新型提供的开关结构,其较佳实施例包括有一具有内空间的壳体1,壳体1的下方固定地至少设置一第一导电端子3A与一第二导电端子3B,甚至可以再设置一第三导电端子3C,该第一导电端子3A与第二导端子3B分别用于电性连接至电源的火线与水线,第三导电端子3C则用于电性连接至地线;其中,第一导电端子3A的上端设有一往上突出的下接触端3A1。As shown in Figures 1 to 3, the preferred embodiment of the switch structure provided by the present invention includes a housing 1 with an inner space, and at least a first conductive terminal 3A and a first conductive terminal 3A are fixedly arranged below the housing 1. Two conductive terminals 3B, and even a third conductive terminal 3C can be provided. The first conductive terminal 3A and the second conductive terminal 3B are respectively used to electrically connect to the live line and the water line of the power supply, and the third conductive terminal 3C is used for Electrically connected to the ground wire; wherein, the upper end of the first conductive terminal 3A is provided with a lower contact end 3A1 protruding upward.
第二导电端子3B的上端则固定地连接一可遇热变形的合金导电片4,该合金导电片4的自由端以一体冲压成型技术形成有相互错开而呈分叉的一上突部421与一下突部422,使得上突部421与下突部422之间形成一凹陷形状的抵靠部42;该合金导电片4接近自由端的下方则形成一上接触端子41。The upper end of the second conductive terminal 3B is fixedly connected to a heat-deformable alloy conductive sheet 4, and the free end of the alloy conductive sheet 4 is formed with an upper protrusion 421 and a bifurcated upper protrusion 421 which are mutually staggered and bifurcated by integral stamping and forming technology. The lower protrusion 422 forms a recessed abutting portion 42 between the upper protrusion 421 and the lower protrusion 422 ; an upper contact terminal 41 is formed below the free end of the alloy conductive sheet 4 .
一按键2的约略中间位置以一枢轴枢设于壳体1的上方,使得按键2可以如同翘翘板地相对于壳体1转动;该按键2的第一端下方设置一往下方延伸一长度的突杆21,该突杆21的下端则进一步活动地连接一连杆22,连杆22下端则用来活动连接该合金导电片4的接近自由端的位置;详细言之,所述连杆22以一板状体形成,在该板状体的上端往一侧形成一延伸柱221,而下端则往相同侧形成一沟槽222(如图2所示),藉此结构,可以将延伸柱221穿入设在突杆21接近下端的穿孔,而沟槽222则可供合金导电片4的一侧边滑动进入配合,以完成连杆22与合金导电片4的连接。The roughly middle position of a button 2 is pivotally arranged above the casing 1 with a pivot, so that the button 2 can rotate relative to the casing 1 like a seesaw; The length of the protruding rod 21, the lower end of the protruding rod 21 is further movably connected to a connecting rod 22, and the lower end of the connecting rod 22 is used to movably connect the position near the free end of the alloy conductive sheet 4; in detail, the connecting rod 22 is formed with a plate-shaped body, an extension column 221 is formed on one side at the upper end of the plate-shaped body, and a groove 222 is formed on the same side at the lower end (as shown in Figure 2 ), by this structure, the extension The column 221 passes through the perforation near the lower end of the protruding rod 21 , and the groove 222 allows one side of the alloy conductive sheet 4 to slide and fit, so as to complete the connection between the connecting rod 22 and the alloy conductive sheet 4 .
本实用新型在壳体1内部设置一弹性元件5,并使弹性元件5的一端作用于合金导电片4的自由端。详细言之,所述弹性元件5为利用弹簧线材一体成型成多个往返迂回弯曲的形状,并具有相对的第一端51与第二端52,其中,第一端51形成有一凹部53(如图所示的凹部53为V形状)。The utility model arranges an elastic element 5 inside the housing 1, and makes one end of the elastic element 5 act on the free end of the alloy conductive sheet 4. In detail, the elastic element 5 is integrally formed into a plurality of back and forth curved shapes by means of a spring wire, and has opposite first ends 51 and second ends 52, wherein the first end 51 forms a recess 53 (such as The concave portion 53 shown in the figure is V-shaped).
壳体1内部则锁设一用来定位弹性元件5的第一端51的定位元件6,例如,本实用新型采用一螺丝做为定位元件,于该定位元件6的适当位置形成一凹环沟61;当定位元件6与合金导电片4均安装于壳体1内后,则将弹性元件5的第一端的凹部53抵靠于定位元件6的凹环沟61,而相对的第二端52抵靠于合金导电片4的自由端的抵靠部42,藉由上突部421与下突部422对第二端52的限制而能避免第二端52和合金导电片4的自由端脱离,因此合金导电片4的自由端便受到了弹性元件5作用一弹性力。Inside the housing 1, a positioning element 6 for positioning the first end 51 of the elastic element 5 is locked. For example, the utility model adopts a screw as the positioning element, and a concave ring groove is formed at the appropriate position of the positioning element 6. 61; when the positioning element 6 and the alloy conductive sheet 4 are installed in the housing 1, the concave portion 53 of the first end of the elastic element 5 is pressed against the concave ring groove 61 of the positioning element 6, and the opposite second end 52 leans against the abutting portion 42 of the free end of the alloy conductive sheet 4, and the second end 52 and the free end of the alloy conductive sheet 4 can be prevented from detaching from the restriction of the second end 52 by the upper protrusion 421 and the lower protrusion 422 , so the free end of the alloy conductive sheet 4 is subjected to an elastic force by the elastic element 5 .
藉由前述本实用新型的开关结构,当使用者将按键2的第一端往下按压后,突杆21随即往下移动而带动连杆22,连杆22再带动合金导电片4的自由端的上接触端41与设于第一导电端子3A的下接触端3A1电性接触;即第一导电端子3A经由合金导电片4和第二导电端子3B产生电性连接而可形成电流回路(如图4所示);在此状况下,合金导电片4的自由端由于受到弹性元件5的弹力作用,致使合金导电片4可以稳定地保持在此电性连接的状态。With the above-mentioned switch structure of the present invention, when the user presses the first end of the key 2 downward, the protruding rod 21 moves down immediately to drive the connecting rod 22, and the connecting rod 22 drives the free end of the alloy conductive sheet 4. The upper contact end 41 is in electrical contact with the lower contact end 3A1 provided on the first conductive terminal 3A; that is, the first conductive terminal 3A is electrically connected through the alloy conductive sheet 4 and the second conductive terminal 3B to form a current loop (as shown in FIG. 4); in this case, the free end of the alloy conductive sheet 4 is subjected to the elastic force of the elastic element 5, so that the alloy conductive sheet 4 can be stably maintained in the electrically connected state.
当使用者将按键2的第二端往下按压后,则位于第一端的突杆21随即往上移动而带动连杆22往上移动,使得连杆22带动合金导电片4的自由端往上移动,进而使上接触端41与下接触端3A1分离;在连杆22带动合金导电片4往上移动的过程中,弹性元件5会受到摆动的合金导电片4推动而压缩,直到合金导电片4的自由端越过弹性元件5的最大压缩位置后,弹性元件5再回弹而使合金导电片4保持在稳定的弹开位置;即第一导电端子3A和第二导电端子3B解除了电性连接而无法形成电流回路(如图3所示)。When the user presses the second end of the button 2 downward, the protruding rod 21 at the first end moves up immediately and drives the connecting rod 22 to move upward, so that the connecting rod 22 drives the free end of the alloy conductive sheet 4 to move upward. move up, and then separate the upper contact end 41 from the lower contact end 3A1; in the process that the connecting rod 22 drives the alloy conductive sheet 4 to move upward, the elastic element 5 will be pushed and compressed by the swinging alloy conductive sheet 4 until the alloy conducts electricity. After the free end of the sheet 4 crosses the maximum compression position of the elastic element 5, the elastic element 5 rebounds again so that the alloy conductive sheet 4 remains in a stable spring-off position; Sexual connection and unable to form a current loop (as shown in Figure 3).
同样如图3所示,当电流过载致使温度过热时,则该合金导电片4会因为超过可产生变形的预定温度而变形,当合金导电片4变形时,合金导电片4可以即时产生变形,当变形至一临界点时,上接触端41即脱离对下接触端3A1的接触而形成电流断路;在合金导电片4变形而往上移动的过程中,弹性元件5会受到摆动的合金导电片4推动而压缩,直到合金导电片4的自由端越过弹性元件5的最大压缩位置后,弹性元件5再回弹而使合金导电片4保持在稳定的弹开断电位置。Also as shown in Figure 3, when the current overload causes the temperature to be overheated, the alloy conductive sheet 4 will be deformed because it exceeds the predetermined temperature that can cause deformation. When the alloy conductive sheet 4 is deformed, the alloy conductive sheet 4 can be deformed immediately. When the deformation reaches a critical point, the upper contact end 41 breaks away from the contact with the lower contact end 3A1 to form a current break; in the process of the alloy conductive sheet 4 deforming and moving upward, the elastic element 5 will be subjected to the swinging alloy conductive sheet 4 is pushed and compressed until the free end of the alloy conductive sheet 4 crosses the maximum compression position of the elastic element 5, and the elastic element 5 rebounds again so that the alloy conductive sheet 4 remains in a stable pop-off power-off position.
以上所述仅为用以解释本实用新型的较佳实施例,并非企图具以对本实用新型做任何形式上的限制,因此,凡有在相同的创作精神下所作有关本实用新型的任何修饰或变更,皆仍应包括在本实用新型意图保护的范畴。The above descriptions are only preferred embodiments for explaining the utility model, and are not intended to limit the utility model in any form. Changes should still be included in the scope of protection intended by the utility model.
Claims (6)
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