CN204460213U - A kind of porous gas jet burner - Google Patents
A kind of porous gas jet burner Download PDFInfo
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- CN204460213U CN204460213U CN201520066262.8U CN201520066262U CN204460213U CN 204460213 U CN204460213 U CN 204460213U CN 201520066262 U CN201520066262 U CN 201520066262U CN 204460213 U CN204460213 U CN 204460213U
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Abstract
Description
技术领域 technical field
本实用新型涉及燃气燃烧装置的配件,特别是一种多孔燃气射流烧嘴。 The utility model relates to an accessory of a gas combustion device, in particular to a porous gas jet burner.
背景技术 Background technique
烧嘴是燃气燃烧装置中的关键部分,常见于各种燃烧相关工业设备,如:锅炉、窑炉、垃圾焚烧炉及燃气轮机。性能良好的烧嘴,能够合理地组织燃料和氧化剂的掺混,实现安全、稳定地燃烧,保证足够的燃烧效率和污染物排放标准。对于某些特殊的工业装置,还要满足火焰长度、发光程度、燃烧强度、燃烧温度以及热负荷灵活调节的需要。按照一次空气系数燃烧分时可以分为扩散式燃烧、部分预混式燃烧和完全预混式燃烧。按照空气供给方式可以分为引射式燃烧、鼓风式燃烧以及自然引风式燃烧等几类。 The burner is a key part of the gas combustion device, which is commonly found in various combustion-related industrial equipment, such as: boilers, kilns, waste incinerators and gas turbines. A burner with good performance can reasonably organize the mixing of fuel and oxidant, realize safe and stable combustion, and ensure sufficient combustion efficiency and pollutant emission standards. For some special industrial devices, it is also necessary to meet the flexible adjustment requirements of flame length, luminous degree, combustion intensity, combustion temperature and heat load. According to the primary air coefficient, the combustion time can be divided into diffusion combustion, partial premix combustion and complete premix combustion. According to the air supply method, it can be divided into ejection combustion, blast combustion and natural induced draft combustion.
完全预式混燃烧在燃烧前燃料和空气完全掺混均匀,燃烧速度很快,容积热强度很高。这种方式可以很好控制火焰温度,减少NOx的排放。完全预混燃烧可以采用火道稳燃,这种稳燃方式流量较小时容易发生回火,流量较大时又容易发生熄火。完全预混燃烧还可以将头部结构设计成多孔陶瓷板、金属网或金属纤维结构,由于火孔直径小于临界孔径,不会发生回火。但是燃烧喷嘴流动阻力较大,气流速度较小,不适合高热负荷锅炉和工业炉中使用。完全预混燃烧方式还容易发生燃烧振荡的问题。 In complete premixed combustion, the fuel and air are completely mixed and evenly mixed before combustion, the combustion speed is very fast, and the volumetric heat intensity is very high. This way can well control the flame temperature and reduce NOx emissions. The complete premixed combustion can adopt the stable combustion of the fire channel, which is prone to backfire when the flow rate is small, and is prone to flameout when the flow rate is large. Completely premixed combustion can also design the head structure as a porous ceramic plate, metal mesh or metal fiber structure. Since the diameter of the fire hole is smaller than the critical hole diameter, tempering will not occur. However, the flow resistance of the combustion nozzle is large and the airflow velocity is small, so it is not suitable for use in high heat load boilers and industrial furnaces. The completely premixed combustion method is also prone to the problem of combustion oscillations.
部分预混燃烧方式一般包含一个引射器,一定压力的燃气高速从喷嘴中喷出,引射一次空气和燃气部分预混,并从燃烧器头部烧嘴射出和二次空气进行混合燃烧。这种燃烧方式减少了火焰长度和碳烟的形成。部分预混燃烧烧嘴一般设计成单一火道的形式(例如一根直管),这使得燃烧负荷较大时,容易发生脱火或者熄火的问题。也可以将头部设计成多火孔的形式,但燃料射流有限的动压,限制了火孔出口气流速度的大小和烧嘴的热负荷,不适宜高负荷强度的工业应用。 Partially premixed combustion generally includes an injector, a certain pressure of gas is ejected from the nozzle at high speed, the injected primary air is partially premixed with the gas, and is injected from the burner head burner and mixed with the secondary air for combustion. This type of combustion reduces flame length and soot formation. Partially premixed combustion burners are generally designed in the form of a single flame path (such as a straight pipe), which makes it easy to lose fire or flame out when the combustion load is large. The head can also be designed in the form of multiple fire holes, but the limited dynamic pressure of the fuel jet limits the velocity of the fire hole exit airflow and the heat load of the burner, which is not suitable for industrial applications with high load intensity.
扩散燃烧方式在燃烧前空气和燃料分开,在燃烧过程中供给空气。根据供给空气的方式可以分为自燃引风以及强制鼓风的形式。自然引风式多用于民用,用于温度要求不高,火焰稳定性好的场合。强制鼓风式燃烧方式则主要应用于工业应用。强制鼓风常见的形式是利用旋流和很多细股燃料射流,来强化燃气和空气的混合,以强化燃烧过程和缩短火焰长度。这种燃烧方式火焰稳定,不容易发生回火和脱火。但是这种燃烧器包含复杂的旋流器结构,而且需要强制古风,设计和制造成本较高。 The diffusion combustion method separates air and fuel before combustion, and supplies air during combustion. According to the way of supplying air, it can be divided into the form of spontaneous combustion induced air and forced air. The natural induced draft type is mostly used for civilian use, and is used in occasions where the temperature requirement is not high and the flame stability is good. The forced air combustion method is mainly used in industrial applications. The common form of forced blast is to use swirl flow and many thin fuel jets to enhance the mixing of gas and air to enhance the combustion process and shorten the flame length. This combustion method has a stable flame and is not prone to tempering and defiring. However, this kind of burner contains a complicated swirler structure, and it needs to be forced to be ancient, and the design and manufacturing costs are relatively high.
上述现有的燃烧方式都存在燃烧技术不完善或者设计制造成本较高的不足。因此,设计一种在大热负荷范围内燃烧稳定,火焰长度适中,设计制造成本较低,运行调节方便的新式烧嘴,对于开发工业燃烧设备有重要意义。 The above-mentioned existing combustion methods all have the disadvantages of imperfect combustion technology or high design and manufacturing costs. Therefore, it is of great significance for the development of industrial combustion equipment to design a new burner with stable combustion in a large heat load range, moderate flame length, low design and manufacturing costs, and convenient operation and adjustment.
实用新型内容 Utility model content
本实用新型的目的是提供一种多孔燃气射流烧嘴,该烧嘴结构合理,能解决燃烧装置在工况变化过程中发生燃烧不稳定的问题,可保证小燃料流量时不回火,大燃料流量下不发生脱火和熄火,燃烧过程中不发生燃烧振荡问题,并尽可能提高燃烧强度,减小燃烧区域的尺寸。 The purpose of this utility model is to provide a porous gas jet burner. The burner has a reasonable structure, can solve the problem of unstable combustion of the combustion device during the change of working conditions, and can ensure that there is no backfire when the fuel flow is small, and the large fuel flow rate is high. Flame-off and flameout do not occur under the flow rate, and combustion oscillation does not occur during the combustion process, and the combustion intensity is increased as much as possible, and the size of the combustion area is reduced.
为了实现上述功能,本实用新型的技术方案如下: In order to realize above-mentioned function, the technical scheme of the present utility model is as follows:
一种多孔燃气射流烧嘴,其特征在于:包括燃气管道、燃气喷嘴、空气管道和空气管道出口,燃气管道与燃气喷嘴连接,空气管道与空气管道出口连接,空气管道与燃气管道同轴安装,空气管道位于燃气管道的外部,燃气管道内为燃气流道,空气管道与燃气管道之间的空腔为空气流道;燃气喷嘴位于空气管道空气通道喇叭口的中心位置,燃气喷嘴壁上均匀设置有一圈火孔,火孔分布形成的环形圈以燃气喷嘴的轴向中心线为圆心,并且同时满足以下三个条件: A porous gas jet burner, characterized in that it includes a gas pipeline, a gas nozzle, an air pipeline and an air pipeline outlet, the gas pipeline is connected to the gas nozzle, the air pipeline is connected to the air pipeline outlet, and the air pipeline and the gas pipeline are installed coaxially, The air pipe is located outside the gas pipe, the inside of the gas pipe is the gas flow channel, and the cavity between the air pipe and the gas pipe is the air flow channel; the gas nozzle is located at the center of the bell mouth of the air channel of the air pipe, and the gas nozzle wall is uniformly arranged There is a circle of fire holes, and the annular ring formed by the fire hole distribution is centered on the axial centerline of the gas nozzle, and the following three conditions are met at the same time:
Dh/Db的比值范围为0.4-0.8,其中Dh为火孔分布形成的环形直径,Db为燃气喷嘴的外径; The ratio range of D h /D b is 0.4-0.8, where D h is the annular diameter formed by the fire hole distribution, and D b is the outer diameter of the gas nozzle;
d/s的比值范围为1.5-4,其中d为火孔直径,s为相邻两火孔的圆心间距; The ratio range of d/s is 1.5-4, where d is the diameter of the fire hole, and s is the distance between the centers of two adjacent fire holes;
θ=20°—150°,其中θ为火孔轴线与空气管道轴线之间夹角的2倍。 θ=20°—150°, where θ is twice the angle between the axis of the fire hole and the axis of the air duct.
所述燃气喷嘴呈圆台状,火孔设置于圆台的侧面。 The gas nozzle is in the shape of a circular platform, and the fire holes are arranged on the side of the circular platform.
或者,所述燃气喷嘴呈圆柱体状,火孔设置于圆柱体的端面。 Alternatively, the gas nozzle is in the shape of a cylinder, and the fire holes are arranged on the end surface of the cylinder.
或者,所述燃气喷嘴呈倒锥形,火孔设置于倒锥形的端面。 Alternatively, the gas nozzle is in the shape of an inverted cone, and the fire holes are arranged on the end surface of the inverted cone.
所述燃气管道的前段为口径逐渐变大的扩压段,后段为口径相等的圆筒段,后段的末端通过螺纹连接燃气喷嘴。 The front section of the gas pipeline is a diffuser section with gradually larger caliber, the rear section is a cylindrical section with the same caliber, and the end of the rear section is connected to a gas nozzle through threads.
所述空气管道出口为喇叭口形。 The outlet of the air duct is in the shape of a bell mouth.
本实用新型的工作原理如下: The working principle of the utility model is as follows:
使用本实用新型时,燃气管道用于提供燃气,燃气可以是天然气、煤制气、沼气以及焦炉煤气等,空气管道用于提供空气。燃气从燃气管道的前端进入,经过燃气流道进入到燃气喷嘴的空腔内,然后从火孔射出。对于鼓风式的燃烧方式,喇叭口形的空气管道出口有助于更好地组织空气的流动。对于本实用新型,也可以将空气管道及空气管道拆卸掉,保留中间的燃气喷嘴部分使用。 When using the utility model, the gas pipeline is used to provide fuel gas, and the fuel gas can be natural gas, coal gas, biogas and coke oven gas, etc., and the air pipeline is used to provide air. Gas enters from the front end of the gas pipeline, enters the cavity of the gas nozzle through the gas flow channel, and then shoots out from the fire hole. For forced-air combustion, the bell-shaped air duct outlet helps to better organize the flow of air. For the utility model, the air duct and the air duct can also be dismantled, and the gas nozzle part in the middle can be reserved for use.
当具有较高的热负荷时,需要燃气有一定的压力,保证足够的燃气从火孔中喷出。空气源可以由鼓风机提供;也可以将本实用新型安装在锅炉或者工业炉中,利用炉膛内的负压抽吸空气;还可以利用燃气的抽吸作用,实现在静止的大气中的燃烧。本实用新型可以和鼓风机构成一个整体,做成一体式的燃烧器;也可以作为工业炉烧嘴,做成分体式的燃烧装置;还可以用于工业可燃废气的燃烧处理,在大气环境中燃烧。 When there is a high heat load, the gas needs to have a certain pressure to ensure that enough gas is ejected from the fire hole. The air source can be provided by a blower; the utility model can also be installed in a boiler or an industrial furnace, and the negative pressure in the furnace can be used to suck air; the gas suction can also be used to realize combustion in a static atmosphere. The utility model can form a whole with the blower to make an integrated burner; it can also be used as an industrial furnace burner to make a split-type combustion device; it can also be used for the combustion treatment of industrial combustible waste gas and burn in the atmosphere.
本实用新型的有益效果如下: The beneficial effects of the utility model are as follows:
(1)通过合理布置火孔及孔间距,可以充分卷席空气,实现燃料和空气的掺混燃烧; (1) By reasonably arranging the fire holes and hole spacing, the air can be fully swept and the mixed combustion of fuel and air can be realized;
(2)采用多孔燃料射流,以与喷嘴轴线呈一定夹角的方向射入来流空气,采用这种扩张式的流动,会使得燃气喷嘴后侧形成一个负压区,这可以实现高温烟气回流,这对于避免脱火和熄火至关重要; (2) The multi-hole fuel jet is used to inject the incoming air at a certain angle with the nozzle axis. This expansion flow will form a negative pressure zone on the rear side of the gas nozzle, which can realize high-temperature flue gas Backflow, which is critical to avoid misfires and flameouts;
(3)燃气喷嘴相当于一个钝体,空气射流从燃气喷嘴周围射出,空气流动就会增强燃气喷嘴后侧的负压,促进高温烟气的回流,可以进一步促进火焰稳定;燃气射流射入回流区外的剪切层,可以促进空气和燃料的掺混。 (3) The gas nozzle is equivalent to a blunt body. The air jet is injected from around the gas nozzle, and the air flow will increase the negative pressure on the rear side of the gas nozzle, promote the return of high-temperature flue gas, and further promote the stability of the flame; the gas jet is injected into the backflow The shear layer outside the zone can promote the mixing of air and fuel.
附图说明 Description of drawings
图1为本实用新型的剖视结构示意图; Fig. 1 is the sectional structural representation of the utility model;
图2为本实用新型燃气喷嘴呈圆台状的纵向剖视结构示意图; Fig. 2 is a schematic diagram of a vertical cross-sectional structure of a gas nozzle of the utility model in the shape of a circular platform;
图3为本实用新型燃气喷嘴呈圆台状的横向结构示意图; Fig. 3 is a schematic diagram of the transverse structure of the gas nozzle of the utility model in the shape of a circular platform;
图4为本实用新型的流场示意图; Fig. 4 is the flow field schematic diagram of the present utility model;
图5为本实用新型燃气喷嘴呈圆柱型状的纵向剖视结构示意图; Fig. 5 is a schematic diagram of a vertical cross-sectional structure of a gas nozzle of the utility model in a cylindrical shape;
图6为本实用新型燃气喷嘴呈圆柱型状的横向结构示意图; Fig. 6 is a schematic diagram of the horizontal structure of the gas nozzle of the utility model in a cylindrical shape;
图7为本实用新型燃气喷嘴呈圆锥型的纵向剖视结构示意图; Fig. 7 is a schematic longitudinal sectional structural diagram of a conical gas nozzle of the present invention;
图8为本实用新型燃气喷嘴呈圆锥型的横向结构示意图; Fig. 8 is a schematic diagram of the horizontal structure of the gas nozzle of the utility model in a conical shape;
其中,附图标记为:1火孔,2燃气喷嘴,3空气管道出口,4螺纹,5空气管道,6燃气管道,7空气流道,8扩压段,9燃气流道。 Wherein, the reference signs are: 1 fire hole, 2 gas nozzle, 3 air pipe outlet, 4 screw thread, 5 air pipe, 6 gas pipe, 7 air flow channel, 8 diffuser section, 9 gas flow channel.
具体实施方式 Detailed ways
如图1所示,一种多孔燃气射流烧嘴,包括燃气管道6、燃气喷嘴2、空气管道5和空气管道出口3,燃气管道6与燃气喷嘴2连接,空气管道5与空气管道出口3连接,空气管道5与燃气管道6同轴安装,空气管道5位于燃气管道6的外部,燃气管道6内为燃气流道9,空气管道5与燃气管道6之间的空腔为空气流道7;燃气喷嘴2位于空气管道出口3的中心位置。 As shown in Figure 1, a porous gas jet burner includes a gas pipeline 6, a gas nozzle 2, an air pipeline 5 and an air pipeline outlet 3, the gas pipeline 6 is connected to the gas nozzle 2, and the air pipeline 5 is connected to the air pipeline outlet 3 , the air pipeline 5 and the gas pipeline 6 are coaxially installed, the air pipeline 5 is located outside the gas pipeline 6, the gas pipeline 6 is a gas flow channel 9, and the cavity between the air pipeline 5 and the gas pipeline 6 is an air flow channel 7; The gas nozzle 2 is located at the center of the outlet 3 of the air duct.
如图2-3所示,燃气喷嘴2壁上均匀设置有一圈火孔1,火孔1形成的环形圈以燃气喷嘴2的轴向中心线为圆心。 As shown in Figure 2-3, a circle of fire holes 1 is uniformly arranged on the wall of the gas nozzle 2, and the annular ring formed by the fire holes 1 takes the axial centerline of the gas nozzle 2 as the center.
所述多孔燃气射流烧嘴在结构上需要满足: The structure of the porous gas jet burner needs to meet:
(1)Dh/Db的比值范围为0.4-0.8,其中Dh为火孔1分布形成的环形直径,Db为燃气喷嘴2的外径; (1) The ratio of D h /D b ranges from 0.4 to 0.8, where D h is the ring diameter formed by the distribution of fire holes 1, and D b is the outer diameter of the gas nozzle 2;
(2)d/s的比值范围为1.5-4,其中d为火孔1直径,s为相邻两火孔1的圆心间距; (2) The ratio range of d/s is 1.5-4, where d is the diameter of the fire hole 1, and s is the distance between the centers of two adjacent fire holes 1;
(3)θ=20°—150°,其中θ为火孔1轴线与空气管道5轴线之间夹角的2倍。 (3) θ=20°-150°, where θ is twice the angle between the axis of the fire hole 1 and the axis of the air duct 5.
所述燃气喷嘴2呈圆台状,火孔1设置于圆台的侧面。 The gas nozzle 2 is in the shape of a circular platform, and the fire hole 1 is arranged on the side of the circular platform.
或者,如果燃气喷嘴2设计成圆柱体状,火孔1设置于圆柱体的端面,如图5-6所示。火孔1的位置和尺寸依然要同时满足上述三个条件。 Alternatively, if the gas nozzle 2 is designed in a cylindrical shape, the fire hole 1 is arranged on the end face of the cylinder, as shown in Fig. 5-6. The position and size of the fire hole 1 still need to meet the above three conditions simultaneously.
或者,如果燃气喷嘴2设计成倒锥形,火孔1设置于倒锥形的端面,如图7-8所示。火孔1的位置和尺寸依然要同时满足上述三个条件。 Or, if the gas nozzle 2 is designed as an inverted cone, the flame hole 1 is arranged on the end surface of the inverted cone, as shown in Fig. 7-8. The position and size of the fire hole 1 still need to meet the above three conditions simultaneously.
所述燃气管道6的前段为口径逐渐变大的扩压段8,后段为口径相等的圆筒段,后段的末端通过螺纹4连接燃气喷嘴2。 The front section of the gas pipeline 6 is a diffuser section 8 with gradually larger diameters, and the rear section is a cylindrical section with the same diameter, and the end of the rear section is connected to the gas nozzle 2 through a screw thread 4 .
所述空气管道出口3为喇叭口形。 The air duct outlet 3 is bell-shaped.
如图4所示,本实用新型的燃料、空气流动和燃烧区域示意。 As shown in Figure 4, the fuel, air flow and combustion area of the utility model are schematically illustrated.
和现有的燃气烧嘴技术相比,本实用新型具有以下优势: Compared with the existing gas burner technology, the utility model has the following advantages:
(1)使用本实用新型时,如果燃气流速越大,燃气射流湍流度越大,卷席空气的能力越强,燃烧区域的强度也越大;同时燃气流速增大还会增强高温烟气的回流作用,从而避免了脱火和熄火问题; (1) When using the utility model, if the gas flow rate is higher, the gas jet turbulence is greater, the ability to sweep the air is stronger, and the strength of the combustion area is also greater; at the same time, the increase of the gas flow rate will also enhance the high-temperature flue gas. Backflow effect, thus avoiding the problem of flameout and flameout;
(2)当空气流速较小时,可以利用燃气射流自身的机制稳定火焰;当空气流速较大时,空气还有助于火焰稳定。因此可见,本烧嘴受空气流动因素的影响较小,适用于各种空气供给形式。 (2) When the air velocity is small, the mechanism of the gas jet can be used to stabilize the flame; when the air velocity is large, the air can also help the flame to stabilize. Therefore, it can be seen that the burner is less affected by air flow factors and is suitable for various air supply forms.
(3)采用扩散燃烧方式,可以有效地避免燃烧振荡和回火问题的发生。 (3) The diffusion combustion method can effectively avoid the occurrence of combustion oscillation and tempering problems.
(4)本烧嘴可以实现燃气和空气的剧烈掺混,缩短火焰长度,提高燃烧强度,抑制碳烟的形成。 (4) The burner can realize the violent mixing of gas and air, shorten the flame length, increase the combustion intensity, and suppress the formation of soot.
(5)相比较旋流器结构,不需要强制鼓风;而且结构简单,设计制造成本较小。 (5) Compared with the cyclone structure, forced air blast is not required; and the structure is simple, and the design and manufacturing cost is relatively small.
Claims (6)
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104613473A (en) * | 2015-01-30 | 2015-05-13 | 中国东方电气集团有限公司 | Multi-hole fuel gas jet flow burner |
CN106765084A (en) * | 2016-12-07 | 2017-05-31 | 东方雨虹民用建材有限责任公司 | A kind of waterproof roll hot melt heater and the heating system using the heater |
CN110360560A (en) * | 2018-04-09 | 2019-10-22 | 中国石油天然气股份有限公司 | Combustion-supporting device for combustion of natural gas |
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2015
- 2015-01-30 CN CN201520066262.8U patent/CN204460213U/en not_active Expired - Lifetime
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104613473A (en) * | 2015-01-30 | 2015-05-13 | 中国东方电气集团有限公司 | Multi-hole fuel gas jet flow burner |
CN106765084A (en) * | 2016-12-07 | 2017-05-31 | 东方雨虹民用建材有限责任公司 | A kind of waterproof roll hot melt heater and the heating system using the heater |
CN106765084B (en) * | 2016-12-07 | 2019-01-25 | 东方雨虹民用建材有限责任公司 | A kind of waterproof roll hot melt heating device and the heating system using the heating device |
CN110360560A (en) * | 2018-04-09 | 2019-10-22 | 中国石油天然气股份有限公司 | Combustion-supporting device for combustion of natural gas |
CN110360560B (en) * | 2018-04-09 | 2020-12-01 | 中国石油天然气股份有限公司 | Combustion-supporting device for combustion of natural gas |
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