Utility model content
For solving the problems of the technologies described above, the purpose of this utility model is to provide a kind of cartridge type housing automatic production line
Concrete technical scheme is as follows:
A kind of cartridge type housing automatic production line, comprise close that cylinder is welding integrated, cylindrical part automatic soldering device, automatic loading and unloading device and cylinder stamp pressing plate all-in-one; Described automatic loading and unloading device be separately positioned on feed bin and close cylinder welding integrated between, close between the welding integrated and stamp pressing plate all-in-one of cylinder and between stamp pressing plate all-in-one and between assembly bench;
Described conjunction cylinder is welding integrated, comprise bottom plate, upper mounted plate, welding machine, also comprise tablet positioner, axle positioner, rounding device and automatic soldering device, described tablet positioner comprises and is arranged on tablet positioning cylinder on upper mounted plate and locating piece corresponding with it; Described axle positioner comprises sliding axle, and described sliding axle is driven by axle positioning cylinder and slides in axle sleeve, and axle sleeve is fixed on upper mounted plate; Also comprise centralized positioning post, described centralized positioning post is fixed on the axial location for sliding axle on upper mounted plate; Described rounding device comprises the first bending cylinder and the second bending cylinder, and the described first bending cylinder and the second bending cylinder are all fixed on bottom plate; Described first bending cylinder promotes small pieces of tiles, and small pieces of tiles promotes tablet and abuts with sliding axle; Second bending cylinder promotes pushing block, and pushing block promotes large tile, and large tile promotes tablet and abuts with sliding axle; Described automatic soldering device comprises welding gun, roller, and described welding gun, roller are all fixed on slide block, and described slide block is moved on guide rail by screw drive, and described screw rod is driven by motor and deceleration device;
Described cylindrical part automatic soldering device comprises work top, described work top is arranged guide rail, workpiece holder, central plate, and described central plate is fixed with servomotor, and described driven by servomotor liftout head rotates; Described work top also arranges cylinder, and the piston of described cylinder is connected with swivel head; Described liftout head and swivel head are by workpiece axial restraint; Described guide rail arranges slide block, described slide block fixes leading screw, described leading screw is arranged welding gun holder, welding gun is fixed on welding gun holder; Described slide block, by driven by servomotor, can move along guide rail;
Described automatic loading and unloading device comprises longitudinal driving device, lateral driver device, tumbler and clamping part; Described clamping part arranges material tumbler;
Described longitudinal driving device comprises the motor one being arranged on longitudinal frame upper end, and described motor one drives leading screw one rotation, and leading screw one coordinates with the fixed part of lateral driver device and ensures that lateral driver device can longitudinally frame move up and down;
Described lateral driver device comprises motor two, and described motor two drives leading screw two, and described leading screw two drives clamping part to move left and right in horizontal frame;
Described tumbler comprises motor three, and described motor three is rotated by the longitudinal rack level of gear drive;
Described material tumbler comprises motor four, and described motor four-wheel drive clamping part rotates;
Cylinder stamp pressing plate all-in-one comprises frame, described frame is arranged motor cabinet, workseat and cylinder block, and described workseat bottom arranges and ejects cylinder, and the both sides of described workseat arrange flanging running roller; Described cylinder block is fixed with and holds out against cylinder, the piston and the fixed disk that hold out against cylinder are coupling; Described motor cabinet arranges motor, described motor shaft with hold out against coil fix; Described frame also arranges numbering device, and described numbering device and motor are all connected with PLC.
Described second bending cylinder is two groups, is separately positioned on the both sides of the first bending cylinder; Correspondingly, pushing block and large tile are also two groups; Described small pieces of tiles and large tile are for being coupling.
Described guide rail is two, is arranged on the both sides of workpiece; Described welding gun is many, is separately positioned on different guide rails; Described welding gun holder arranges the adjusting device along workpiece radial direction, and described adjusting device is helicitic texture; Described swivel head comprises rotating part and fixed part, and described rotating part abuts with workpiece, and described fixed part and piston are fixed; Also comprise PLC; Setting position inductor on guide rail, signal transmission is controlled the rotation of servomotor to PLC, PLC and then controls the position of slide block by described position sensor; Liftout head is arranged angle inductor, signal transmission is controlled the rotation of servomotor to PLC, PLC and then controls the angle of workpiece rotation by described angle inductor; Described central plate arranges fixed head, and described fixed head is " U " type structure, and servomotor is fixed on the side of fixed head, and shaft coupling is arranged in fixed head, and shaft coupling is fixedly connected with liftout head.
Described clamping part comprises base, and described base arranges framework, and described base is fixed with cylinder, and piston and the square tooth bar of described cylinder are fixed, and described side's tooth bar engages with the lower gear be fixed in rotating shaft; Described rotating shaft is also fixed with and cogs, described in cog and to engage with the long tooth bar of both sides and short tooth bar; Described long tooth bar and short tooth bar are all fixed with pawl; Described air duct to cylinder arranges pressure regulator valve; Described motor one, motor two, motor three, motor four control rotating speed and rotational angle by PLC; Described pressure regulator valve is connected with maintenance unit, and described maintenance unit comprises adjustment motor, and described adjustment motor is rotated by the adjusting pressuring knob of gear drive pressure regulator valve; Also comprise air gauge, barometric information is delivered to PLC by described air gauge, and PLC controls the anglec of rotation of adjustment motor according to barometric information; Described side's tooth bar is set to the side of one " U " type parts, and the slot fit on the outside of described " U " type parts and framework is to ensure that " U " type parts can slip on framework 1; Described long tooth bar and short tooth bar all with the slot fit on framework to ensure that long tooth bar and short tooth bar all can slide on framework; Described rotating shaft is fixed between base and framework by bearing.
The described cylinder that holds out against arranges pressure regulation device, and described pressure regulation device comprises and is arranged on pressure regulator valve on air duct to cylinder and Pressure gauge; Described pressure regulator valve is connected with maintenance unit, and described maintenance unit comprises adjustment motor, and described adjustment motor is rotated by the adjusting pressuring knob of gear drive pressure regulator valve; Barometric information is delivered to PLC by described air gauge, and PLC holds out against the admission pressure of cylinder according to the anglec of rotation of barometric information control adjustment motor and then adjustment.
The utility model has the advantages that: the automated production achieving cartridge type housing, not only increased substantially production efficiency, and reliable product quality, there is good application prospect.
Detailed description of the invention
Illustrate the utility model below in conjunction with accompanying drawing, as shown in Figure 1, the utility model comprises and closes that cylinder is welding integrated 503, cylindrical part automatic soldering device 506, automatic loading and unloading device 508 and cylinder stamp pressing plate all-in-one 504; Described automatic loading and unloading device 508 is separately positioned between feed bin 502 and conjunction cylinder welding integrated 503, closes between cylinder welding integrated 503 and stamp pressing plate all-in-one 504 and between stamp pressing plate all-in-one 504 and assembly bench 505; Also comprise and be arranged on the other small feed bin 507 of assembly bench, whole production line by safety guard 501 around;
Close cylinder welding integrated 503 and comprise bottom plate 1, upper mounted plate 2, welding machine 24, bottom plate 1 is connected by fixed mount 5 with upper mounted plate 2, welding machine 24 is fixed on bottom plate 2, also comprises tablet positioner, axle positioner, rounding device and automatic soldering device; Described tablet positioner comprises and is arranged on tablet positioning cylinder 27 on upper mounted plate and locating piece 271 corresponding with it, and positioning cylinder 27 is fixed on upper mounted plate 2 by positioning cylinder frame 28; Described axle positioner comprises sliding axle 13, and described sliding axle 13 is driven by axle positioning cylinder 26 and slides in axle sleeve 12, and axle sleeve 12 is fixed on upper mounted plate 2 by axle sleeve positioning seat 11; Also comprise centralized positioning post 9, described centralized positioning post 9 is fixed on the axial location for sliding axle 13 on upper mounted plate 2 by centralized positioning seat 8; Described rounding device comprises the first bending cylinder 7 and the second bending cylinder 6, and the described first bending cylinder 7 is fixed on the second bending cylinder seat 3 by the first bending cylinder seat 4, and the second bending cylinder 6 is fixed on bottom plate 1 by the second bending cylinder seat 3; Described first bending cylinder 7 promotes small pieces of tiles 14, and small pieces of tiles 14 promotes tablet and abuts with sliding axle 13; Second bending cylinder 6 promotes pushing block 25, pushing block 25 promotes large tile 15, large tile 15 promotes tablet and abuts with sliding axle 13, and the internal diameter of described small pieces of tiles 14, large tile 15 differs the thickness of tablet with the external diameter of sliding axle 13, tablet and sliding axle 13 close contact when can ensure full circle like this; As shown in Figure 3, described automatic soldering device comprises welding gun 23, roller 21, and roller 21 is fixed on turning rolls 22, described welding gun 23, turning rolls 22 are all fixed on slide block 30, described slide block is by screw drive, and on guide rail, 19 move, and described screw rod is driven by motor 17 and deceleration device 18.Described automatic soldering device is fixed on entablature 20, and entablature 20 is fixed on upper mounted plate 2.
Described second bending cylinder 6 is two groups, is separately positioned on the both sides of the first bending cylinder 7; Correspondingly, pushing block 25 and large tile are also two groups.As shown in Figure 4, described small pieces of tiles 14 is formed by axle 31 with large tile 15 and is coupling, like this, when the first bending cylinder 7 promotes after small pieces of tiles 14 abuts with sliding axle 13, second bending cylinder 6 promotes pushing block 25, pushing block 25 promotes large tile 15, and large tile 15 can rotate around the axle of small pieces of tiles, and large tile 15 promotes tablet and abuts with sliding axle 13.This structure not only removes multidirectional full circle cylinder of prior art from, the more important thing is, tablet will cause position to move because of the motion of multiple cylinder, therefore accurate positioning.
Multiple cylinder of the present utility model controls opening and closing by the magnetic valve group be arranged on bottom plate 1, and the control of welding machine, magnetic valve, motor is controlled by PLC, and described PLC can adopt commercial products.
Cylindrical part automatic soldering device 506 comprises work top 601, described work top 1 is arranged guide rail 6014, workpiece holder 6016, central plate 609, described central plate 609 is fixed with servomotor 606, and described servomotor 606 drives liftout head 6018 to rotate; Described work top 601 also arranges cylinder 604, and described cylinder 604 is fixed on work top 601 by cylinder fixed block 603; The piston of described cylinder 604 is connected with swivel head 605; Described liftout head 6018 and swivel head 605 are by workpiece 6015 axial restraint; Described guide rail 6014 arranges slide block, described slide block is fixed leading screw 6010, described leading screw 6010 arranges welding gun holder 6011, welding gun 6012 is fixed on welding gun holder 6011; Described slide block is driven by servomotor 606, can move along guide rail 6014.
Described guide rail 6014 is two, is arranged on the both sides of workpiece 6015; Described welding gun 6012 is many, is separately positioned on different guide rails 6014;
Described welding gun holder 6011 arranges the adjusting device along workpiece radial direction, and described adjusting device is helicitic texture;
Described swivel head 605 comprises rotating part 6051 and fixed part 6052, and described rotating part 6051 abuts with workpiece 6015, and described fixed part 6052 is fixed with piston;
For realizing automatic control, also comprise PLC; Setting position inductor on guide rail, signal transmission is controlled the rotation of servomotor 606 to PLC, PLC and then controls the position of slide block by described position sensor; Liftout head is arranged angle inductor, signal transmission is controlled the rotation of servomotor 606 to PLC, PLC and then controls the angle of workpiece rotation by described angle inductor; PLC of the present utility model and each inductor can adopt commercial products.
Described central plate 609 arranges fixed head 607, and described fixed head 607 is " U " type structure, and servomotor 606 is fixed on the side of fixed head 607, and shaft coupling 608 is arranged in fixed head 607, and shaft coupling 608 is fixedly connected with liftout head 6018.
Described automatic loading and unloading device 508 comprises longitudinal driving device, lateral driver device, tumbler and clamping part; Described clamping part arranges material tumbler;
Described longitudinal driving device comprises the motor 1 being arranged on longitudinal frame upper end, and described motor 1 drives leading screw 1 to rotate, and leading screw 1 coordinates with the fixed part of lateral driver device and ensures that lateral driver device can longitudinally frame 109 move up and down;
Described lateral driver device comprises motor 2 102, and described motor 2 102 drives leading screw 2 107, and described leading screw 2 107 drives clamping part to move left and right between horizontal frame 110 and 111;
Described tumbler comprises motor 3 103, and described motor 3 103 is horizontally rotated by the longitudinal frame 109 of gear drive;
Described material tumbler comprises motor 4 104, and described motor 4 104 drives clamping part to rotate.
Described clamping part comprises cylinder 1 and cylinder 2 106, and the piston of described cylinder 1 and cylinder 2 106 is fixed with pawl 7 respectively.
Another version of clamping part is as shown in Fig. 9-Figure 12, comprise base 809, described base 809 arranges framework 9011, described base is fixed with cylinder 802, the piston 821 of described cylinder 802 is fixed with square tooth bar 803, and described side's tooth bar engages with the lower gear 805 be fixed in rotating shaft 810; Described rotating shaft 810 is also fixed with and cogs 806, described in cog and 806 to engage with the long tooth bar 811 of both sides and short tooth bar 812; Described long tooth bar 811 and short tooth bar 812 are all fixed with pawl 807.
Described side's tooth bar 803 is set to the side of one " U " type parts, and the outside of described " U " type parts coordinates with the groove 8202 on framework 801 to ensure that " U " type parts can slip on framework 1.
Described long tooth bar 811 and short tooth bar 812 all coordinate with the groove 8201 on framework 801 to ensure that long tooth bar 811 and short tooth bar 812 all can slide on framework 801.
Described rotating shaft 810 is fixed between base 809 and framework 801 by bearing 804.
Described pawl 807 is fixed on pawl seat 813, and described pawl seat 813 is fixed on long tooth bar 811 and short tooth bar 812.
For ensureing the intensity of pawl, described pawl 807 arranges multiple convex-concave portion 808.
Described cylinder 802 admission line arranges pressure regulator valve; Described motor 1, motor 2 102, motor 3 103, motor 4 104 control rotating speed and rotational angle by PLC; Described pressure regulator valve is connected with maintenance unit, and described maintenance unit comprises adjustment motor, and described adjustment motor is rotated by the adjusting pressuring knob of gear drive pressure regulator valve; Also comprise air gauge, barometric information is delivered to PLC by described air gauge, and PLC controls the anglec of rotation of adjustment motor according to barometric information.
Described cylinder stamp pressing plate all-in-one 504 comprises frame 201, described frame 201 is arranged motor cabinet 203, workseat 205 and cylinder block, and described workseat 205 bottom arranges and ejects cylinder 206, and the both sides of described workseat 205 arrange flanging running roller 211; Described cylinder block is fixed with and holds out against cylinder 208, the piston and the fixed disk 210 that hold out against cylinder 208 are coupling; Described motor cabinet 203 arranges motor 202, described motor shaft with hold out against dish 212 and fix; Described frame 201 also arranges numbering device 209, and described numbering device 209 and motor are all connected with PLC207.
For adjusting the pressure at workpiece 204 two ends, avoid workpiece 204 to be caused distortion by excessive pressure, described in hold out against cylinder 208 pressure regulation device be set, described pressure regulation device comprises being arranged on and holds out against pressure regulator valve on cylinder 208 admission line and Pressure gauge; Described pressure regulator valve is connected with maintenance unit, and described maintenance unit comprises adjustment motor, and described adjustment motor is rotated by the adjusting pressuring knob of gear drive pressure regulator valve; Barometric information is delivered to PLC207 by described air gauge, and PLC207 holds out against the admission pressure of cylinder 208 according to the anglec of rotation of barometric information control adjustment motor and then adjustment.