CN204447416U - The blood component separator that a kind of parameter is immediately adjustable - Google Patents
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Abstract
本实用新型公开了一种参数即时可调的血液成分分离机,包括参数监控装置和控制系统,参数监控装置设置在所述分离机的面板上,参数监控装置与控制系统通过控制线连接;参数监控装置为一增量编码器或绝对式编码器。本实用新型提供的参数即时可调的血液成分分离机,通过旋转编码器,使得编码器将转轴的角位移、角速度等机械量以相应的脉冲信号输出,通过记录脉冲信号的个数,来判断调节参数的变化量,通过检测脉冲信号的相位差,判断旋钮的旋转方向,从而保证了用户可以自主控制调节参数的快慢程度,有效地提高了血液成分分离机在调节参数时的速度。
The utility model discloses a blood component separator whose parameters can be adjusted in real time, comprising a parameter monitoring device and a control system, the parameter monitoring device is arranged on the panel of the separator, and the parameter monitoring device is connected with the control system through a control line; the parameter The monitoring device is an incremental encoder or an absolute encoder. The parameters of the blood component separator provided by the utility model can be adjusted in real time. By rotating the encoder, the encoder outputs mechanical quantities such as the angular displacement and angular velocity of the rotating shaft with corresponding pulse signals, and judges by recording the number of pulse signals. To adjust the variation of parameters, the rotation direction of the knob is judged by detecting the phase difference of the pulse signal, thus ensuring that the user can independently control the speed of adjusting the parameters, and effectively improving the speed of the blood component separator when adjusting parameters.
Description
技术领域technical field
本实用新型涉及一种分离设备,尤其涉及一种参数即时可调的分离机。The utility model relates to a separation device, in particular to a separation machine whose parameters can be adjusted in real time.
背景技术Background technique
分离机主要是用于成分分离,因此分离机主要由离心机、泵、阀门、控制系统等组成。在液体分离的时候,控制系统需要调节分离过程的参数,比如离心机转速,泵转速,采集量等都是分离机要控制的参数。The separator is mainly used for component separation, so the separator is mainly composed of centrifuges, pumps, valves, control systems, etc. When liquid is separated, the control system needs to adjust the parameters of the separation process, such as the speed of the centrifuge, the speed of the pump, the amount of collection, etc. are all parameters to be controlled by the separator.
现在一些分离机在调节控制参数时,大部分采用控制面板的按键操作方式,将指令输入给控制系统,然后由控制系统控制机体的转速;有些采用触摸屏输入,总之都是是手动操纵。这些方式的共同缺点是调节速度慢,机器实际调节的时间滞后于人的期望调节时机。不仅浪费时间,有时由于调节过慢,会增加该医疗设备在使用中的安全风险。Now when some separators adjust the control parameters, most of them use the key operation mode of the control panel to input the command to the control system, and then the control system controls the speed of the body; some use the touch screen input, in short, it is manual operation. The common disadvantage of these methods is that the adjustment speed is slow, and the actual adjustment time of the machine lags behind the expected adjustment timing of people. Not only is time wasted, but sometimes the safety risk of the medical device in use will be increased due to the slow adjustment.
实用新型内容Utility model content
为解决分离机的变速及时性的问题,本实用新型目的是提供一种参数即时可调的分离机,分离机内部直接设置一调控装置,直接测得分离机转速,并将参数直接反馈至控制系统,由控制系统内部进行即时比对和调整,执行机械操动,提高分离的速度。In order to solve the problem of speed change and timeliness of the separator, the purpose of this utility model is to provide a separator whose parameters can be adjusted in real time. A control device is directly installed inside the separator to directly measure the speed of the separator, and the parameters are directly fed back to the controller. The system uses real-time comparison and adjustment within the control system to perform mechanical operations and increase the speed of separation.
本实用新型采用了如下技术方案:一种参数即时可调的分离机,包括泵、离心机,还包括参数监控装置和控制系统,所述参数监控装置设置在所述离心机和/或泵的主轴上,所述参数监控装置与控制系统通过控制线连接;所述参数监控装置为一增量编码器或绝对式编码器。The utility model adopts the following technical scheme: a separator whose parameters can be adjusted in real time includes a pump and a centrifuge, and also includes a parameter monitoring device and a control system, and the parameter monitoring device is arranged on the centrifuge and/or the pump. On the main shaft, the parameter monitoring device is connected to the control system through a control line; the parameter monitoring device is an incremental encoder or an absolute encoder.
优选的,所述增量编码器为光电式增量编码器。或者所述增量编码器为磁电式增量编码器。Preferably, the incremental encoder is a photoelectric incremental encoder. Or the incremental encoder is a magnetic incremental encoder.
再优选的,所述光电式增量编码器为一种旋转式光电增量编码器。所述旋转式光电增量编码器,包括旋转的部分和固定的部分,其中,旋转的部分为一带有多条光栅的转盘,转盘套设在所述主轴上,跟随主轴一起旋转;固定的部分包括光源,光挡板,光敏元件和信号处理器;多条光栅沿转盘圆周方向成辐射状均匀分布,光源和光挡板位列转盘的两侧,光挡板上设置两条并列的缝隙,当转盘旋转到其中的一条光栅与光挡板上的一条缝隙对应时,光源发出的光将透射过这两条对应的光栅和缝隙;光敏元件有两个,位于光挡板的后方,分别感应光挡板上的两条缝隙的光信号,并将光信号转换为脉冲信号,传输给所述信号处理器。More preferably, the photoelectric incremental encoder is a rotary photoelectric incremental encoder. The rotary photoelectric incremental encoder includes a rotating part and a fixed part, wherein the rotating part is a turntable with a plurality of gratings, and the turntable is sleeved on the main shaft and rotates with the main shaft; the fixed part Including light source, light baffle, photosensitive element and signal processor; multiple gratings are evenly distributed radially along the circumference of the turntable, the light source and light baffle are arranged on both sides of the turntable, and two parallel gaps are set on the light baffle. When the turntable rotates until one of the gratings corresponds to a slit on the light baffle, the light emitted by the light source will pass through the two corresponding gratings and slits; there are two photosensitive elements, located behind the light baffle, which sense light respectively. light signals from the two slits on the baffle, convert the light signals into pulse signals, and transmit them to the signal processor.
进一步讲,所述两个光敏元件将接收到的光信号设置为两路正交的脉冲信号输出。Further speaking, the two photosensitive elements set the received optical signal as two orthogonal pulse signal outputs.
进一步讲,在所述转盘旁边设置一限位感应器,同时在转盘上某一个光栅处对应设置限位标签,限位感应器感应限位标签的位置,作为转盘的零位参考位。Further, a limit sensor is set beside the turntable, and a limit label is correspondingly set at a grating on the turntable, and the limit sensor senses the position of the limit label as the zero reference position of the turntable.
本实用新型提供的一种参数即时可调的分离机,通过旋转编码器,使得编码器将转轴的角位移、角速度等机械量以相应的脉冲信号输出,通过记录脉冲信号的个数,来判断调节参数的变化量,通过检测脉冲信号的相位差,判断旋钮的旋转方向,从而保证了用户可以自主控制调节参数的快慢程度,有效地提高了分离机在调节参数时的速度。The utility model provides a separator whose parameters can be adjusted in real time. By rotating the encoder, the encoder outputs mechanical quantities such as the angular displacement and angular velocity of the rotating shaft with corresponding pulse signals, and judges by recording the number of pulse signals. By detecting the phase difference of the pulse signal and judging the rotation direction of the knob to adjust the variation of the parameters, it ensures that the user can control the speed of the adjustment parameters independently, and effectively improves the speed of the separator when adjusting the parameters.
附图说明Description of drawings
图1为增量式光电编码器在离心机上的安装示意图;Figure 1 is a schematic diagram of the installation of an incremental photoelectric encoder on a centrifuge;
图2为增量式光电编码器在的结构示意图。Figure 2 is a schematic diagram of the structure of the incremental photoelectric encoder.
图中,1-转盘,2-光源,3-光挡板,4-光敏元件,5-信号处理器,6-光栅,7-聚光镜,8-限位感应器,主轴9,31-第一缝隙,32-第二缝隙。In the figure, 1-turntable, 2-light source, 3-light baffle, 4-photosensitive element, 5-signal processor, 6-grating, 7-condenser, 8-limit sensor, spindle 9, 31-first Gap, 32 - Second Gap.
具体实施方式Detailed ways
下面结合附图和的实施例对本实用新型进行说明,但实施例不构成对本实用新型的限制。The utility model is described below in conjunction with the accompanying drawings and embodiments, but the embodiments do not constitute a limitation of the utility model.
一种参数即时可调的分离机,主要由泵、离心机、参数监控装置和控制系统等组成。其中参数监控装置安装在分离机的面板上,根据需要调控的参数对象而选择设置即可;参数监控装置与控制系统通过控制线连接。在液体分离的时候,控制系统需要调节分离过程的参数,如离心机转速、泵转速等,都是分离机要控制的参数。A separator whose parameters can be adjusted in real time is mainly composed of a pump, a centrifuge, a parameter monitoring device, a control system and the like. The parameter monitoring device is installed on the panel of the separator, and can be selected and set according to the parameter object to be regulated; the parameter monitoring device is connected with the control system through a control line. When liquid is separated, the control system needs to adjust the parameters of the separation process, such as centrifuge speed, pump speed, etc., which are all parameters to be controlled by the separator.
本实用新型采用的参数监控装置为一种编码器,编码器是将机械运动转换为电信号,也就是把角位移或直线位移转换成电信号,然后将电信号传递给控制系统。The parameter monitoring device used in the utility model is an encoder, which converts mechanical motion into electrical signals, that is, converts angular displacement or linear displacement into electrical signals, and then transmits the electrical signals to the control system.
本实用新型采用增量式编码器,增量式编码器可以将位移转换成周期性的电信号,再把这个电信号转变成计数脉冲,用脉冲的个数表示位移的大小。一种旋转式增量式编码器,每转过单位的角度就发出一个脉冲信号,根据系统设置的的特性,脉冲信号的个数反映旋转的角度,一共捕获多少个脉冲信号,对应就可算出旋转了多少角度。The utility model adopts an incremental encoder, which can convert the displacement into a periodic electrical signal, and then convert the electrical signal into counting pulses, and use the number of pulses to represent the size of the displacement. A rotary incremental encoder that sends out a pulse signal every time the angle of the unit is turned. According to the characteristics set by the system, the number of pulse signals reflects the angle of rotation. How many pulse signals are captured in total can be calculated correspondingly. How much to rotate.
本实用新型给出一种旋转式光电增量编码器,如图1和2所示,该编码器包括旋转的部分和固定的部分,其中,旋转的部分为一带有若干条光栅的转盘1,所述转盘1套设在离心机(或泵)的主轴9上,跟随主轴一起旋转。固定的部分包括光源2,光挡板3,光敏元件4和信号处理器5。光栅6为一个狭窄的缝隙,能够透光,多条光栅6沿转盘圆周方向成辐射状均匀性分布,即旋转间隔的角度相同,这样当转盘旋转时,这些光栅就会依次被光源照射到。光源2固定在转盘的一侧,与转盘平面相对,光线能够照射到转盘上。光挡板3固定在转盘的另一侧,与光源位列转盘的两侧。光挡板可以是一块板,但是在这同一块板上要设置两条并列的缝隙,可记为第一缝隙31和第二缝隙32,两条缝隙具有透光的作用,当任意一条缝隙与转盘上的任意一个光栅对应上时,就可以透过光。在光挡板上设置两条狭窄的缝隙,还具有辨别转盘旋转方向的作用,比如我们可以标记当第一缝隙31率先接收到光的时候,我们记为转盘在逆时针旋转,当第二缝隙32率先接收到光的时候,我们记为转盘在顺时针旋转。在将光转变为电信号时,我们可以将两个缝隙捕捉的光做90度相位差标记,这样就可以分辨出来转盘的旋转方向了。光挡板也可以是两块板,在两块板上各自设置一个缝隙,分别记为第一缝隙31和第二缝隙32,这两条缝隙也是先后接收到光栅射过来的光,其原理与一块挡板上设置两条缝隙一样。The utility model provides a rotary photoelectric incremental encoder, as shown in Figures 1 and 2, the encoder includes a rotating part and a fixed part, wherein the rotating part is a turntable 1 with several gratings, The turntable 1 is sleeved on the main shaft 9 of the centrifuge (or pump), and rotates together with the main shaft. The fixed part includes a light source 2 , a light baffle 3 , a photosensitive element 4 and a signal processor 5 . The grating 6 is a narrow slit that can transmit light, and a plurality of gratings 6 are uniformly distributed radially along the circumferential direction of the turntable, that is, the rotation intervals are at the same angle, so that when the turntable rotates, these gratings will be irradiated by the light source in turn. The light source 2 is fixed on one side of the turntable, opposite to the plane of the turntable, and the light can be irradiated on the turntable. The light baffle 3 is fixed on the other side of the turntable, and is arranged on both sides of the turntable with the light source. The light baffle can be a plate, but two parallel slits will be set on the same plate, which can be recorded as the first slit 31 and the second slit 32. The two slits have the effect of light transmission. When any slit and When any grating on the turntable corresponds to it, light can pass through. Setting two narrow slits on the light baffle also has the function of distinguishing the direction of rotation of the turntable. For example, we can mark that when the first slit 31 receives light first, we record it as the turntable rotating counterclockwise. When 32 receives light first, we record it as the turntable rotating clockwise. When converting light into electrical signals, we can mark the light captured by the two slits with a 90-degree phase difference, so that we can distinguish the direction of rotation of the turntable. The light baffle can also be two plates, and a slit is respectively arranged on the two plates, which are respectively recorded as the first slit 31 and the second slit 32. These two slits also receive the light emitted by the grating successively. The principle is the same as Two slits are set on one baffle to be the same.
光敏元件4为光传感器,光敏元件4位于光挡板3后方,接收光信号,并将该光信号转换为脉冲信号,传输给信号处理器5。光敏元件4为两个,分别感应光挡板的第一缝隙31和第二缝隙32的光信号。两个光敏元件将接收到的信号做两路正交的脉冲信号输出,根据两路正交的脉冲信号之间相位差,就可判断转轴旋转方向,而脉冲个数反映转轴旋转的角度。The photosensitive element 4 is a light sensor. The photosensitive element 4 is located behind the light baffle 3 , receives the light signal, converts the light signal into a pulse signal, and transmits it to the signal processor 5 . There are two photosensitive elements 4, which respectively sense the light signals of the first slit 31 and the second slit 32 of the light baffle. The two photosensitive elements output the received signal as two orthogonal pulse signals. According to the phase difference between the two orthogonal pulse signals, the rotation direction of the shaft can be judged, and the number of pulses reflects the angle of rotation of the shaft.
光敏元件4将感应到的信号传递到信号处理器5,信号处理器5将接收到的脉冲信号进行整形和放大处理后传输给控制系统。The photosensitive element 4 transmits the sensed signal to the signal processor 5, and the signal processor 5 performs shaping and amplification processing on the received pulse signal and transmits it to the control system.
进一步讲,可将光源2经聚光镜7聚光后,投向光栅6,产生忽明忽暗的光信号。Further speaking, the light source 2 can be condensed by the condenser lens 7 and projected to the grating 6 to generate light signals that flicker on and off.
另外,我们可以在转盘旁边设置一限位感应器8,同时对应的在转盘上某一个光栅处设置限位标签,限位感应器8感应限位标签的位置,作为零位参考位,以此标记为转盘旋转计数的起始位置。由于两个感光元件相位相差90度,可通过比较哪一个相在前,以判别编码器的正转与反转,通过零位脉冲,可获得编码器的零位参考位。In addition, we can set a limit sensor 8 next to the turntable, and correspondingly set a limit label at a certain grating on the turntable. The limit sensor 8 senses the position of the limit label as a zero reference position. Marks the starting position for counting the turntable rotations. Since the two photosensitive elements have a phase difference of 90 degrees, the forward and reverse rotation of the encoder can be judged by comparing which phase is ahead, and the zero reference position of the encoder can be obtained through the zero pulse.
编码器转盘的材料有玻璃、金属、塑料,玻璃转盘是在玻璃上沉积很薄的刻线,其热稳定性好,精度高,金属转盘直接以通和不通刻线,不易碎,但由于金属有一定的厚度,精度就有限制,其热稳定性就要比玻璃的差一个数量级,塑料转盘是经济型的,其成本低,但精度、热稳定性、寿命均要差一些。The materials of the encoder turntable are glass, metal, and plastic. The glass turntable is deposited on the glass with very thin score lines. It has good thermal stability and high precision. With a certain thickness, the accuracy is limited, and its thermal stability is an order of magnitude worse than that of glass. Plastic turntables are economical, and their cost is low, but their accuracy, thermal stability, and service life are all worse.
光栅的数量可以自定义,数量的多少决定了转盘分辨率的高低,光栅数量越多,转盘分度越小,分辨率越高。The number of gratings can be customized, and the number determines the resolution of the turntable. The more the number of gratings, the smaller the scale of the turntable and the higher the resolution.
相位反映了旋转方向,使得转轴的旋转方向、参数的变化量等机械量能以脉冲信号的形式反映出来。The phase reflects the direction of rotation, so that mechanical quantities such as the direction of rotation of the shaft and the amount of change in parameters can be reflected in the form of pulse signals.
接触式增量编码器没有光电元件,是通过机械接触的方式,控制两路信号和公共点的接触或断开,从而输出两路正交信号。The contact incremental encoder has no photoelectric elements, and controls the contact or disconnection of the two signals and the common point through mechanical contact, thereby outputting two orthogonal signals.
磁电式增量编码器和光电式增量编码器类似。只是没有光源和聚光镜,把光栅换成磁极,把光敏元件换成霍尔元件,通过两个霍尔元件检测磁极,同样是输出两路电压信号,对于本实用新型也适用。Magnetic incremental encoders are similar to photoelectric incremental encoders. There is no light source and condenser, the grating is replaced by magnetic poles, the photosensitive element is replaced by Hall elements, and the magnetic poles are detected by two Hall elements, which also outputs two voltage signals, which is also applicable to the utility model.
绝对式编码器是输出转子的绝对位置信息,通过检测位置变化的快慢计算旋转速度,通过记录数据变化的增大或减小检测转子的旋转方向。The absolute encoder outputs the absolute position information of the rotor, calculates the rotation speed by detecting the speed of the position change, and detects the rotation direction of the rotor by recording the increase or decrease of the data change.
以上显示和描述了本实用新型的基本原理、主要特征和优点。本领域的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments, and what is described in the above-mentioned embodiments and the description is only to illustrate the principle of the utility model, and there will be further changes without departing from the spirit and scope of the utility model. Various changes and improvements all fall within the scope of the claimed utility model.
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105007006A (en) * | 2015-08-14 | 2015-10-28 | 杜铁军 | Peristaltic pump system with performance being improved and service life being prolonged and application in blood component separation |
CN105022422A (en) * | 2015-08-14 | 2015-11-04 | 杜铁军 | Regulation and control method of blood component separator and blood component separator |
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CN106482761A (en) * | 2016-12-19 | 2017-03-08 | 天津市品通电力科技有限公司 | A kind of incremental encoder being applied to prime mover arrangements for speed regulation |
CN110967521A (en) * | 2018-09-28 | 2020-04-07 | 浙江大学台州研究院 | A measuring system for quickly obtaining rotational speed by using gratings installed on the motor shaft |
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2015
- 2015-02-05 CN CN201520103018.4U patent/CN204447416U/en not_active Expired - Lifetime
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105007006A (en) * | 2015-08-14 | 2015-10-28 | 杜铁军 | Peristaltic pump system with performance being improved and service life being prolonged and application in blood component separation |
CN105022422A (en) * | 2015-08-14 | 2015-11-04 | 杜铁军 | Regulation and control method of blood component separator and blood component separator |
CN105138830A (en) * | 2015-08-14 | 2015-12-09 | 杜铁军 | Blood component separator, management system and method based on blood component separators |
CN106153877A (en) * | 2016-06-20 | 2016-11-23 | 长春理工大学 | The dynamic analytical equipment of solution phase transformation and method of testing |
CN106153877B (en) * | 2016-06-20 | 2019-05-07 | 长春理工大学 | Solution phase transition dynamic analysis device and test method |
CN106482761A (en) * | 2016-12-19 | 2017-03-08 | 天津市品通电力科技有限公司 | A kind of incremental encoder being applied to prime mover arrangements for speed regulation |
CN110967521A (en) * | 2018-09-28 | 2020-04-07 | 浙江大学台州研究院 | A measuring system for quickly obtaining rotational speed by using gratings installed on the motor shaft |
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