CN204434564U - A kind of gasification burner tip and vapourizing furnace - Google Patents
A kind of gasification burner tip and vapourizing furnace Download PDFInfo
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- CN204434564U CN204434564U CN201520070220.1U CN201520070220U CN204434564U CN 204434564 U CN204434564 U CN 204434564U CN 201520070220 U CN201520070220 U CN 201520070220U CN 204434564 U CN204434564 U CN 204434564U
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- Spray-Type Burners (AREA)
Abstract
本实用新型公开了一种气化烧嘴和气化炉,该气化烧嘴包括烧嘴座(1)以及从外侧垂直地穿入烧嘴座内的中心喷管(2)和多根斜向喷管(3),喷管导入的中心流与斜向流能够在烧嘴座内侧的交汇点(P)处对撞并燃烧气化,烧嘴座的内侧还形成有环绕交汇点设置以抑制斜向流冲击的周向防护层。所述中心喷管还可包括套设的外喷管(21)和内喷管(22),内喷管的内端喷头回缩以使得内缩空间形成为预混区(C);在预混区内,一次气化剂射流和燃料流混合成中心混合流,该中心混合流与由斜向喷管(3)导入的二次气化剂射流汇集于交汇点处。此气化烧嘴的结构相对简单,具备更优的混合效果,尤其是减少了对气化炉炉壁的损伤,提高了气化炉的使用寿命。
The utility model discloses a gasification burner and a gasification furnace. The gasification burner comprises a burner seat (1), a center nozzle (2) vertically penetrating into the burner seat from the outside, and a plurality of oblique Nozzle (3), the central flow and oblique flow introduced by the nozzle can collide and burn and gasify at the intersection point (P) inside the burner seat, and the inner side of the burner seat is also formed around the intersection point to suppress Circumferential protective layer impinged by oblique flow. Described center spray pipe can also comprise the outer spray pipe (21) of sheathing and interior spray pipe (22), and the inner end nozzle of interior spray pipe retracts so that the shrinkage space is formed as premixing area (C); In the mixing zone, the primary gasification agent jet and the fuel flow are mixed into a central mixed flow, and the central mixed flow and the secondary gasification agent jet introduced by the oblique nozzle (3) converge at the intersection point. The structure of the gasification burner is relatively simple, and it has a better mixing effect, especially reduces the damage to the furnace wall of the gasification furnace, and improves the service life of the gasification furnace.
Description
技术领域technical field
本实用新型属于煤气化领域,具体地,涉及一种气化炉及其气化烧嘴。The utility model belongs to the field of coal gasification, in particular to a gasification furnace and a gasification burner.
背景技术Background technique
煤的清洁高效利用是目前煤炭科学研究最重要的课题,煤气化是煤清洁高效利用的最重要途径,也是一切煤化工项目的源头。其中,气化烧嘴是整个气化炉的关键设备之一,气化烧嘴技术的发展直接决定了气化技术的运行稳定性和可靠性。The clean and efficient utilization of coal is the most important subject of coal science research at present. Coal gasification is the most important way of clean and efficient utilization of coal, and it is also the source of all coal chemical projects. Among them, the gasification burner is one of the key equipment of the whole gasification furnace, and the development of the gasification burner technology directly determines the operation stability and reliability of the gasification technology.
图1和图2展示了现有技术中常见的两种气化烧嘴结构。图1为CN 102583243 A中所示的同轴式射流气化喷嘴,包括内烧嘴、中烧嘴和外烧嘴,并且在烧嘴的部分壁面上设有涂层以提高使用寿命。但这种传统的同轴式射流气化喷嘴在使用时,“火焰”的喷射距离较长,使得气化炉内的耐火砖使用寿命较短。而且,这种喷嘴中的气化剂与燃料的混合效果一般,燃料与气化剂在气化炉内会形成较大的涡流返混,以增加燃料的停留时间,这使得所需的气化炉的反应器体积较大。Figure 1 and Figure 2 show two common gasification burner structures in the prior art. Fig. 1 is the coaxial jet gasification nozzle shown in CN 102583243 A, comprises inner burner, middle burner and outer burner, and is provided with coating on part wall surface of burner to improve service life. However, when this traditional coaxial jet gasification nozzle is in use, the spraying distance of the "flame" is longer, which makes the service life of the refractory bricks in the gasifier shorter. Moreover, the mixing effect of the gasification agent and fuel in this nozzle is general, and the fuel and gasification agent will form a large vortex back-mixing in the gasifier to increase the residence time of the fuel, which makes the required gasification The reactor volume of the furnace is relatively large.
图2为审定号为CN1015822的专利中所示的一种气化喷嘴,其中的气化剂射流和燃料流之间存在一定的夹角,但是二者的撞击点(即燃烧区)在烧嘴的前端,也称烧嘴面。此类气化喷嘴的缺点是因气化工艺中高热通量和潜在的腐蚀性环境极易在在烧嘴面造成损坏。为克服此缺陷,烧嘴结构就需要设计的较为复杂,甚至还需要在烧嘴前端外表面增设耐火衬或设置带内冷通道的空心壁件,使冷却流体在内冷通道中高速循环。Figure 2 is a gasification nozzle shown in the patent with the approval number CN1015822, in which there is a certain angle between the gasification agent jet and the fuel flow, but the impact point (that is, the combustion zone) of the two is at the burner The front end, also known as the burner surface. The disadvantage of this type of gasification nozzle is that it is very easy to cause damage on the burner face due to the high heat flux and potentially corrosive environment in the gasification process. In order to overcome this defect, the design of the burner structure needs to be more complicated, and it is even necessary to add a refractory lining on the outer surface of the front end of the burner or to install a hollow wall with an inner cooling channel to make the cooling fluid circulate at a high speed in the inner cooling channel.
现有研究已表明,当气化温度达到1400℃以上时,气化的总体反应速度是基本不受温度影响的,主要控制因素为气固之间的传质速率。因此,如何强化气固之间的传质是解决气化效率低的关键途径,从而也能降低停留时间,减少设备体积,降低设备投资等。对气流床气化炉而言,强化传质传热的关键是让固体颗粒均匀分散并快速混合到气相介质中,同时尽量减少返混。Existing studies have shown that when the gasification temperature reaches above 1400°C, the overall reaction rate of gasification is basically not affected by temperature, and the main controlling factor is the mass transfer rate between gas and solid. Therefore, how to strengthen the mass transfer between gas and solid is the key way to solve the low gasification efficiency, so as to reduce the residence time, reduce the volume of equipment, and reduce equipment investment. For entrained bed gasifiers, the key to enhancing mass transfer and heat transfer is to allow solid particles to disperse evenly and quickly mix into the gas phase medium while minimizing back mixing.
实用新型内容Utility model content
为克服上述缺陷,本实用新型提供了一种气化烧嘴及具有该气化烧嘴的气化炉,该气化烧嘴结构相对简单,具备更优的混合效果,尤其是大大减少了对气化炉炉壁的损伤,提高气化炉的使用寿命。In order to overcome the above defects, the utility model provides a gasification burner and a gasification furnace with the gasification burner. The structure of the gasification burner is relatively simple and has a better mixing effect, especially greatly reducing the Damage to the furnace wall of the gasifier increases the service life of the gasifier.
为实现上述目的,本实用新型提供了一种气化烧嘴,该气化烧嘴包括烧嘴座、中心喷管和多根斜向喷管,中心喷管从烧嘴座的外侧垂直地穿入该烧嘴座内,多根斜向喷管围绕中心喷管对称布置并从外侧倾斜地穿入烧嘴座内,由中心喷管导入的中心流与由斜向喷管导入的斜向流能够在烧嘴座内侧的交汇点处对撞并燃烧气化,烧嘴座的内侧还形成有环绕交汇点设置以抑制斜向流冲击的周向防护层。In order to achieve the above purpose, the utility model provides a gasification burner, the gasification burner includes a burner seat, a central nozzle and a plurality of oblique nozzles, and the central nozzle passes through the outer side of the burner seat vertically. Into the burner seat, a number of oblique nozzles are symmetrically arranged around the central nozzle and penetrate into the burner seat obliquely from the outside. The central flow introduced by the central nozzle and the oblique flow introduced by the inclined nozzle It can collide and burn and gasify at the intersection point inside the burner seat, and the inner side of the burner seat is also formed with a circumferential protective layer around the intersection point to suppress the impact of oblique flow.
优选地,周向防护层为内设耐热材料的筒状防护罩,该防护罩的顶端连接于烧嘴座的内侧壁,防护罩的内环壁上嵌有沿该内环壁连续布置的冷却液盘管,该冷却液盘管外覆盖有冷却液管防护层。Preferably, the circumferential protective layer is a cylindrical protective cover with heat-resistant material inside, the top end of the protective cover is connected to the inner wall of the burner seat, and the inner ring wall of the protective cover is embedded with The coolant coil is covered with a coolant pipe protective layer.
更优选地,在防护罩内,由内环壁围绕的内腔室包括顶端呈扩口状的上部圆锥台内腔室和底端呈扩口状的下部圆锥台内腔室,中心喷管和多根斜向喷管均连通至上部圆锥台内腔室,交汇点位于下部圆锥台内腔室内。More preferably, in the protective cover, the inner chamber surrounded by the inner ring wall includes an upper truncated conical inner chamber with a flared top end and a lower truncated conical inner chamber with a flared bottom end, the central nozzle and A plurality of oblique nozzles are all connected to the inner chamber of the upper truncated cone, and the intersection point is located in the inner chamber of the lower truncated cone.
更优选地,烧嘴座内设有环绕中心喷管的第一冷却腔室和环绕多根斜向喷管的第二冷却腔室,该第二冷却腔室与冷却液盘管连通。More preferably, the burner seat is provided with a first cooling chamber surrounding the central nozzle and a second cooling chamber surrounding a plurality of inclined nozzles, and the second cooling chamber communicates with the cooling liquid coil.
优选地,烧嘴座的内侧壁设置惰性气体喷管,以喷射出作为周向防护层的惰性气体防护层。Preferably, an inert gas nozzle is provided on the inner wall of the burner seat to spray out an inert gas protective layer as a circumferential protective layer.
更优选地,所述惰性气体喷管周向设置在靠近气化炉炉壁与烧嘴座的所述内侧的交汇处,以便更好地防止高速的斜向流对气化炉炉壁的冲击与腐蚀。More preferably, the inert gas nozzle is arranged circumferentially near the intersection of the gasifier wall and the inner side of the burner seat, so as to better prevent the impact of the high-speed oblique flow on the gasifier wall and corrosion.
同样更优选地,惰性气体防护层为CO2气体防护层。Also more preferably, the inert gas shield is a CO2 gas shield.
可选择地,由中心喷管导入的中心流为燃料流,由斜向喷管导入的斜向流为气化剂射流。Optionally, the central flow introduced by the central nozzle is the fuel flow, and the oblique flow introduced by the oblique nozzle is the gasification agent jet.
优选地,中心喷管包括套设的外喷管和内喷管,外喷管的外端和内喷管的外端中的一者通入燃料,另一者通入气化剂形成一次气化剂射流,外喷管和内喷管的穿入烧嘴座的内端均设有喷头;内喷管的内端喷头相对于烧嘴座的内侧壁回缩至该烧嘴座内,使得内端喷头与内侧壁之间的内缩空间形成为预混区;Preferably, the central nozzle includes a sheathed outer nozzle and an inner nozzle, one of the outer ends of the outer nozzle and the outer end of the inner nozzle is fed with fuel, and the other is fed with a gasification agent to form a primary gas Chemical agent jet, the inner ends of the outer nozzle pipe and the inner nozzle pipe that penetrate the burner seat are provided with nozzles; the inner end nozzles of the inner nozzle pipe are retracted into the burner seat relative to the inner wall of the burner seat, so that The shrinkage space between the nozzle at the inner end and the inner wall is formed as a premixing zone;
其中,由斜向喷管导入的斜向流为二次气化剂射流,在预混区内,由外喷管或内喷管导入的一次气化剂射流和燃料流混合成中心混合流,该中心混合流与二次气化剂射流汇集于交汇点处。Among them, the oblique flow introduced by the oblique nozzle is the secondary gasification agent jet, and in the premixing zone, the primary gasification agent jet and fuel flow introduced by the outer or inner nozzle are mixed into a central mixed flow, The central mixed flow and the secondary gasifying agent jet flow converge at the intersection point.
可选择地,外喷管的外端设有切向入口,通过该切向入口进入的流体能够在外喷管与内喷管之间形成旋流。Optionally, the outer end of the outer nozzle is provided with a tangential inlet, and the fluid entering through the tangential inlet can form a swirl flow between the outer nozzle and the inner nozzle.
可选择地,内喷管的外壁面上设有沿轴向呈螺旋状延伸的导向叶片,以引导由外喷管进入的流体能够在外喷管与内喷管之间形成旋流。Optionally, guide vanes extending helically in the axial direction are provided on the outer wall of the inner nozzle to guide the fluid entering from the outer nozzle to form a swirl flow between the outer nozzle and the inner nozzle.
可选择地,内喷管的内端的外壁面上设有沿周向布置的多个螺旋桨叶,由外喷管进入的流体经由相邻的任意两个螺旋桨叶之间的间隙通道以旋流形式进入预混区。Optionally, the outer wall surface of the inner end of the inner nozzle is provided with a plurality of propeller blades arranged in the circumferential direction, and the fluid entering from the outer nozzle passes through the gap channel between any two adjacent propeller blades in the form of swirling flow. Enter the premix area.
在上述基础上,本实用新型还提供了一种气化炉,该气化炉的炉壁上和/或顶部设有根据本实用新型上述的气化烧嘴。On the basis of the above, the utility model also provides a gasification furnace, the gasification burner according to the utility model is arranged on the furnace wall and/or the top of the gasification furnace.
优选地,气化炉的顶部可间隔布置有多个上述气化烧嘴。Preferably, a plurality of the above-mentioned gasification burners may be arranged at intervals on the top of the gasification furnace.
根据上述技术方案,在本实用新型的气化烧嘴中,不同于传统的同轴式射流气化喷嘴,采用了围绕中心喷管设置的多根斜向喷管,两类喷管中喷出的中心流与斜向流在烧嘴座的内侧发生对撞并燃烧气化,从而避免了对烧嘴面或烧嘴本身造成损坏,对撞燃烧还能有效增强燃料颗粒的均匀分散效果以及与气化剂的快速混合,对撞后速率降低,也减小了返混以及燃烧火焰的长度,从而减小所需的气化炉体积,此外还特别设置了周向防护层以防止高速的斜向流对气化炉炉壁的冲击与腐蚀。According to the above-mentioned technical scheme, in the gasification burner of the present invention, different from the traditional coaxial jet gasification nozzle, a plurality of oblique nozzles arranged around the central nozzle are used, and the two types of nozzles spray The central flow and oblique flow collide and burn and gasify inside the burner seat, thus avoiding damage to the burner surface or the burner itself. The collision combustion can also effectively enhance the uniform dispersion effect of fuel particles and The rapid mixing of the gasification agent reduces the velocity after the collision, and also reduces the length of the back-mixing and combustion flame, thereby reducing the required volume of the gasifier. In addition, a circumferential protective layer is specially set to prevent high-speed oblique The impact and corrosion of the gasifier wall by the direction flow.
本实用新型的其他特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present utility model will be described in detail in the following specific embodiments.
附图说明Description of drawings
图1和图2为现有技术中的两种气化烧嘴的结构示意图;Fig. 1 and Fig. 2 are the structural representations of two kinds of gasification burners in the prior art;
图3为根据本实用新型的优选实施方式的气化烧嘴及其在气化炉上的安装结构的示意图;Fig. 3 is a schematic diagram of a gasification burner and its installation structure on a gasification furnace according to a preferred embodiment of the present invention;
图4与图3类似,局部具体地显示了气化烧嘴的内部结构,尤其是展示了作为周向防护层的一种优选实施方式的筒状防护罩的具体结构以及冷却结构;Fig. 4 is similar to Fig. 3, and partially specifically shows the internal structure of the gasification burner, especially shows the specific structure and cooling structure of the cylindrical protective cover as a preferred embodiment of the circumferential protective layer;
图5为具有切向入口的外喷管的俯视图;Figure 5 is a top view of an outer nozzle with a tangential inlet;
图6为具有导向叶片的内喷管的立体视图;Figure 6 is a perspective view of an inner nozzle with guide vanes;
图7为喷嘴端设有沿周向布置的螺旋桨叶的内喷管的截面图;Fig. 7 is the cross-sectional view of the inner nozzle pipe that is provided with the propeller blade arranged along the circumferential direction at the nozzle end;
图8为根据本实用新型的气化烧嘴在气化炉炉壁上的安装结构示意图,立体地展示了四个斜向喷管围绕中心喷管均匀布置;Fig. 8 is a schematic diagram of the installation structure of the gasification burner on the wall of the gasification furnace according to the utility model, three-dimensionally showing that four oblique nozzles are evenly arranged around the central nozzle;
图9为根据本实用新型的七个气化烧嘴在气化炉炉壁上的安装结构示意图,其中还展示了形成惰性气体的周向防护层的气管布置。Fig. 9 is a schematic diagram of the installation structure of seven gasification burners on the wall of the gasification furnace according to the present invention, which also shows the arrangement of gas pipes forming a circumferential protective layer of inert gas.
附图标记说明Explanation of reference signs
1 烧嘴座 2 中心喷管1 burner seat 2 center nozzle
3 斜向喷管 4 防护罩3 inclined nozzle 4 protective cover
5 气化炉 6 连接法兰5 Gasifier 6 Connecting flange
11 第一冷却腔室 12 第二冷却腔室11 The first cooling chamber 12 The second cooling chamber
13 内侧壁 21 外喷管13 inner wall 21 outer nozzle
22 内喷管 23 切向入口22 inner nozzle pipe 23 tangential inlet
24 导向叶片 25 螺旋桨叶24 Guide vanes 25 Propeller blades
41 耐热材料 42 冷却液盘管41 Heat-resistant material 42 Coolant coil
43 冷却液管防护层 P 交汇点43 Coolant pipe protection layer P junction
A 上部圆锥台内腔室 B 下部圆锥台内腔室A Upper chamber of frustum of cone B Lower chamber of frustum of cone
C 预混区 D 间隙通道C Premixing zone D Gap channel
α 上部锥角 β 下部锥角α upper cone angle β lower cone angle
具体实施方式Detailed ways
以下结合附图对本实用新型的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本实用新型,并不用于限制本实用新型。The specific embodiment of the utility model will be described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the utility model, and are not intended to limit the utility model.
在本实用新型中,在未作相反说明的情况下,使用的方位词如“上、下、顶、底”通常是针对附图所示的方向而言的,或者是针对竖直、垂直或重力方向上而言的,或者是相关结构设备在正常使用状态下的各部件相互位置关系描述用词;同样地,为便于理解和描述,“内、外”是指相对于各部件本身的轮廓的内、外,但上述方位词并不用于限制本实用新型。In the present utility model, in the case of no contrary description, the used orientation words such as "up, down, top, bottom" usually refer to the direction shown in the drawings, or refer to vertical, vertical or In terms of the direction of gravity, or the term used to describe the mutual positional relationship between the components of the relevant structural equipment under normal use conditions; similarly, for the convenience of understanding and description, "inside and outside" refer to the contours of the components themselves inside and outside, but the above-mentioned orientation words are not used to limit the utility model.
如图3和图4所示,本实用新型公开了一种气化烧嘴,该气化烧嘴包括烧嘴座1、中心喷管2和多根斜向喷管3,中心喷管2从烧嘴座1的外侧垂直地穿入该烧嘴座1内,多根斜向喷管3围绕中心喷管2对称布置并从外侧倾斜地穿入烧嘴座1内。由中心喷管2导入的中心流与由斜向喷管3导入的斜向流能够在烧嘴座1内侧的交汇点P处对撞并燃烧气化,烧嘴座1的内侧还形成有环绕交汇点P设置的周向防护层,以主要抑制斜向流,包括燃烧后气体对气化炉5的炉壁的冲击。As shown in Figure 3 and Figure 4, the utility model discloses a gasification burner, the gasification burner includes a burner seat 1, a central nozzle 2 and a plurality of oblique nozzles 3, the central nozzle 2 from The outer side of the burner seat 1 penetrates into the burner seat 1 vertically, and a plurality of oblique nozzles 3 are arranged symmetrically around the central nozzle 2 and obliquely penetrate into the burner seat 1 from the outside. The central flow introduced by the central nozzle 2 and the oblique flow introduced by the oblique nozzle 3 can collide and burn and gasify at the intersection point P inside the burner seat 1, and the inner side of the burner seat 1 also forms a surrounding The circumferential protective layer provided at the intersection point P mainly suppresses the oblique flow, including the impact of the burned gas on the furnace wall of the gasifier 5 .
其中,为提高气化效率,强化传质传热,在现有的燃料与气化剂(例如氧气)同轴式输送的基础上,改进为分别以中心流和斜向流的形式通过中心喷管2和斜向喷管3中喷出,进而在烧嘴座1的内侧的交汇点P处发生对撞并燃烧气化,两股射流的对撞可使得固体颗粒燃料更均匀地分散并快速混合到气相介质中,燃料与气化剂之间相较于同轴射流结构具有更好的混合效果。而且交汇点P在烧嘴座1的内侧一定距离上,可减少返混,还避免了对烧嘴本身造成高温损坏。对撞后速率相对降低,也减小了燃烧火焰的长度,从而减小所需的气化炉体积。Among them, in order to improve gasification efficiency and enhance mass transfer and heat transfer, on the basis of the existing coaxial delivery of fuel and gasification agent (such as oxygen), it is improved to pass through the center jet in the form of center flow and oblique flow respectively. pipe 2 and oblique nozzle 3, and then collide and burn and gasify at the intersection point P inside the burner seat 1. The collision of the two jets can make the solid particle fuel disperse more evenly and quickly Mixed into the gas phase medium, the fuel and gasification agent have a better mixing effect than the coaxial jet structure. Moreover, the intersection point P is at a certain distance inside the burner seat 1, which can reduce back-mixing and avoid high-temperature damage to the burner itself. The relative reduction in velocity after collision also reduces the length of the combustion flame, thereby reducing the required volume of the gasifier.
但是,由于斜向喷管3喷出的斜向流一般具有较高速度,即使在对撞燃烧后有一定减速,但仍然具有相当速度,可对气化炉5的炉壁造成一定的冲击损坏,尤其是长期作用下,维护成本也较高,或者需要增大气化炉的炉膛体积以避开冲击。在本实用新型中,为此还特别设置了围绕交汇点P的周向防护层,以防止高速的斜向流冲击气化炉炉壁。However, since the oblique flow ejected from the oblique nozzle 3 generally has a relatively high velocity, even if there is a certain deceleration after the collision combustion, it still has a considerable velocity, which can cause certain impact damage to the furnace wall of the gasifier 5 , especially under long-term effects, the maintenance cost is also high, or the furnace volume of the gasifier needs to be increased to avoid impact. In the present utility model, a circumferential protective layer around the intersection point P is specially provided for this purpose, so as to prevent the high-speed oblique flow from impacting the wall of the gasifier.
如图3和图4所示,作为周向防护层的一种优选实施方式,设计为内置耐热材料41的筒状防护罩4,该防护罩4的顶端连接于烧嘴座1的内侧壁13,防护罩4的内环壁上嵌有沿该内环壁连续布置的冷却液盘管42,该冷却液盘管42可通过销钉等固定连接于外部覆盖的冷却液管防护层43(如SiC浇注料等)上。其中,筒状防护罩4与烧嘴座1连为一体,防护罩4内形成高温燃料燃烧气化通道,高温燃烧气体作用在防护罩4的内环壁上,也就是冷却液管防护层43上,通过冷却液盘管42对冷却液管防护层43持续降温。高温燃烧气体作用于内环壁后,速度和温度大大减小,从而有效地避免斜向流和高温燃烧气体对气化炉炉壁的冲蚀。As shown in Figure 3 and Figure 4, as a preferred embodiment of the circumferential protective layer, it is designed as a cylindrical protective cover 4 with a built-in heat-resistant material 41, and the top end of the protective cover 4 is connected to the inner wall of the burner seat 1 13. The inner ring wall of the protective cover 4 is embedded with a cooling liquid coil 42 arranged continuously along the inner ring wall, and the cooling liquid coil 42 can be fixedly connected to the externally covered cooling liquid pipe protective layer 43 (such as SiC castables, etc.). Among them, the cylindrical protective cover 4 is integrated with the burner seat 1, and a high-temperature fuel combustion gasification channel is formed in the protective cover 4, and the high-temperature combustion gas acts on the inner ring wall of the protective cover 4, that is, the cooling liquid pipe protective layer 43 Above, the coolant pipe protection layer 43 is continuously cooled by the coolant coil 42 . After the high-temperature combustion gas acts on the inner ring wall, the velocity and temperature are greatly reduced, thereby effectively avoiding oblique flow and erosion of the gasifier wall by the high-temperature combustion gas.
具体地,在防护罩4内,由内环壁围绕的内腔室(即高温燃料燃烧气化通道)包括顶端呈扩口状的上部圆锥台内腔室A和底端呈扩口状的下部圆锥台内腔室B,中心喷管2和多根斜向喷管3均连通至上部圆锥台内腔室A,交汇点P则优选地位于下部圆锥台内腔室B内。这样,斜向流和中心流穿过上部圆锥台内腔室A汇集到交汇点P处。上部圆锥台内腔室A的顶端扩口便于容纳中心流和两股斜向流,上部圆锥台内腔室A的底端渐缩口有利于中心流与斜向流的混合。在交汇点P处,碰撞燃烧后的高温气体经由下部圆锥台内腔室B的底端扩口向外扩散,下部圆锥台内腔室B的内壁面对扩散的高温气体以及部分斜向流具有阻挡冲击作用。其中,斜向喷管3相对于中心喷管2的倾斜角度、上部圆锥台内腔室A的上部锥角α和下部圆锥台内腔室B的下部锥角β均可根据工艺需要进行设计或现场调试,可以为90°~160°。当然,此处的防护罩4的结构仅作列举,例如若有具体需要,交汇点P也可设置在上部圆锥台内腔室A内。Specifically, in the protective cover 4, the inner chamber surrounded by the inner ring wall (that is, the high-temperature fuel combustion gasification channel) includes an upper frustum-shaped inner chamber A with a flared top and a lower portion with a flared bottom. The inner chamber B of the truncated cone, the central nozzle 2 and the plurality of oblique nozzles 3 are all connected to the inner chamber A of the upper truncated cone, and the intersection point P is preferably located in the inner chamber B of the lower truncated cone. In this way, the oblique flow and the central flow pass through the inner chamber A of the upper frustum of the cone and converge at the junction P. The flaring at the top of the inner chamber A of the upper truncated cone is convenient for accommodating the central flow and two oblique flows, and the tapered opening at the bottom of the inner chamber A of the upper truncated cone is conducive to the mixing of the central flow and the oblique flow. At the intersection point P, the high-temperature gas after collision and combustion diffuses outward through the bottom flare of the lower frustum-conical inner chamber B, and the inner wall of the lower frustum-conical inner chamber B faces the diffused high-temperature gas and part of the oblique flow. Block impact. Wherein, the inclination angle of the oblique nozzle 3 relative to the central nozzle 2, the upper cone angle α of the upper frustum of conical chamber A and the lower cone angle β of the lower frustum of conical chamber B can be designed or On-site debugging can be 90°~160°. Of course, the structure of the protective cover 4 here is merely an example, for example, if there is a specific need, the intersection point P can also be set in the inner chamber A of the upper truncated cone.
在交汇点P处的碰撞燃烧势必产生很大的热量,对防护罩4的内环壁形成炙烤,也同样对附近的烧嘴座1、中心喷管2和斜向喷管3带来高温影响,因而有必要进行快速和有效地冷却,并保持烧嘴座1的操作温度。为此,图3和图4所示的烧嘴座1内设有环绕中心喷管2的第一冷却腔室11和环绕多根斜向喷管3的第二冷却腔室12,该第二冷却腔室12优选地与相邻的冷却液盘管42连通。第一冷却腔室11和第二冷却腔室12上分别连有独立的进水口和出水口。当然,第一冷却腔室11和第二冷却腔室12既可相互分隔,可作为独立的冷却腔室,也可相互连通,根据具体需要设计。The collision combustion at the intersection point P will inevitably generate a lot of heat, which will cause scorching to the inner ring wall of the protective cover 4, and also bring high temperature to the nearby burner seat 1, central nozzle 2 and oblique nozzle 3 Therefore, it is necessary to perform rapid and effective cooling and maintain the operating temperature of the burner seat 1. To this end, the burner base 1 shown in Figure 3 and Figure 4 is provided with a first cooling chamber 11 surrounding the central nozzle 2 and a second cooling chamber 12 surrounding a plurality of oblique nozzles 3, the second The cooling chamber 12 is preferably in communication with an adjacent cooling liquid coil 42 . The first cooling chamber 11 and the second cooling chamber 12 are respectively connected with independent water inlets and water outlets. Of course, the first cooling chamber 11 and the second cooling chamber 12 can be separated from each other, can be used as independent cooling chambers, or can be connected to each other, which can be designed according to specific needs.
作为周向防护层的另一种实施方式,周向防护层也不必要求必须是实物罩体,其可以是气体防护层。例如,烧嘴座1的内侧壁13可连接有惰性气体喷管,以喷射出作为周向防护层的惰性气体防护层。如图9所示,当气化烧嘴设置在气化炉的炉顶时,形成气体防护罩4的惰性气体喷管可沿气化炉的周向布置,形成周向的环向气流,以保护气化炉的周向内炉壁。优选地,惰性气体防护层为CO2气体防护层。所述惰性气体喷管周向设置在靠近气化炉炉壁与烧嘴座的所述内侧的交汇处,以便更好地防止高速的斜向流对气化炉炉壁的冲击与腐蚀。即惰性气体喷管喷出CO2,CO2能够与炉壁附着的未燃尽碳颗粒反应生成CO,同时吸收热量,对气化炉的炉壁降温,进一步保护炉壁。As another embodiment of the circumferential protective layer, the circumferential protective layer does not necessarily have to be a physical cover, and it may be a gas protective layer. For example, an inert gas nozzle can be connected to the inner wall 13 of the burner seat 1 to spray out an inert gas protective layer as a circumferential protective layer. As shown in Figure 9, when the gasification burner is arranged on the roof of the gasification furnace, the inert gas nozzles forming the gas shield 4 can be arranged along the circumference of the gasification furnace to form a circumferential annular airflow, so as to Protect the circumferential inner furnace wall of the gasifier. Preferably, the inert gas shield is a CO2 gas shield. The inert gas nozzle is arranged circumferentially near the intersection of the gasifier wall and the inner side of the burner seat, so as to better prevent the high-speed oblique flow from impacting and corroding the gasifier wall. That is, the inert gas nozzle ejects CO 2 , which can react with the unburned carbon particles attached to the furnace wall to form CO, absorb heat at the same time, cool down the furnace wall of the gasifier, and further protect the furnace wall.
可选择的,由中心喷管2导入的中心流可以是气化剂射流,则由斜向喷管3导入的斜向流为燃料流。但在图3和图4所示的实施方式中,由斜向喷管3导入的斜向流为气化剂射流。Optionally, the central flow introduced by the central nozzle 2 may be a gasification agent jet, and the oblique flow introduced by the oblique nozzle 3 is a fuel flow. However, in the embodiments shown in Fig. 3 and Fig. 4, the oblique flow introduced by the oblique nozzle 3 is a gasification agent jet.
在此基础上,在中心喷管2喷入的燃料流首先与一次气化剂射流初步混合,再与二次气化剂射流对撞混合,以达到更好的均匀混合效果。具体地,中心喷管2可包括同轴套设的外喷管21和内喷管22,外喷管21的外端和内喷管22的外端中的一者通入燃料,另一者通入一次气化剂射流,外喷管21和内喷管22的外端通过连接法兰6固接并对外封闭外喷管21与内喷管22之间的环形空间,外喷管21和内喷管22的穿入烧嘴座1的内端均设有喷头。喷头可单独存在,并与导管相连以组成外喷管21或内喷管22。也可如图3和图4所示,导管的内端部分设计为横截面渐缩的收口形状,以形成喷头,图中的喷头的收口锥角为50°左右。收口锥角视具体情况而定,可以为10°~60°。此外,内喷管22的内端喷头相对于烧嘴座1的内侧壁13向该烧嘴座1内回缩一定距离,使得内端喷头与内侧壁13之间的内缩空间形成为预混区C。On this basis, the fuel flow injected into the central nozzle 2 is initially mixed with the primary gasification agent jet, and then collided with the secondary gasification agent jet to achieve a better uniform mixing effect. Specifically, the center nozzle 2 may include an outer nozzle 21 and an inner nozzle 22 coaxially sleeved, and one of the outer ends of the outer nozzle 21 and the outer end of the inner nozzle 22 feeds fuel, and the other Pass into a jet of gasification agent, the outer ends of the outer nozzle 21 and the inner nozzle 22 are affixed through the connecting flange 6 and the annular space between the outer nozzle 21 and the inner nozzle 22 is closed externally, the outer nozzle 21 and the inner nozzle 22 The inner end of the inner nozzle pipe 22 penetrating into the burner seat 1 is provided with a nozzle. The spray head can exist independently and be connected with the conduit to form the outer spray pipe 21 or the inner spray pipe 22 . As shown in Figure 3 and Figure 4, the inner end of the conduit is designed to have a tapered cross-section to form a nozzle, and the cone angle of the nozzle in the figure is about 50°. The closing cone angle depends on specific conditions, and can be 10° to 60°. In addition, the inner end nozzle of the inner nozzle 22 is retracted a certain distance into the burner seat 1 relative to the inner side wall 13 of the burner seat 1, so that the retracted space between the inner end nozzle and the inner side wall 13 is formed as a premixing space. District C.
这样,由外喷管21和内喷管22导入的一次气化剂射流和燃料流均可在喷头处加速喷出,进而在预混区C内预混后成为中心混合流后排出烧嘴。此时由斜向喷管3导入的斜向流为二次气化剂射流,该中心混合流与二次气化剂射流汇集于交汇点P处再次混合。这样,通过预混合可使得混合更均匀,燃烧更充分,通过两级混合方式达到最优的混合效果。In this way, the primary gasification agent jet flow and fuel flow introduced by the outer nozzle 21 and the inner nozzle 22 can be accelerated at the nozzle, and then premixed in the premixing zone C and become a central mixed flow before being discharged from the burner. At this time, the oblique flow introduced by the oblique nozzle 3 is the jet of secondary gasification agent, and the central mixed flow and the jet of secondary gasification agent are gathered at the intersection point P for remixing. In this way, the pre-mixing can make the mixing more uniform and the combustion more complete, and the optimal mixing effect can be achieved through the two-stage mixing method.
特别的,如图5所示,外喷管21的外端可设有偏离中心的切向入口23,通过该切向入口23进入的流体(例如氧气流)能够在外喷管21与内喷管22之间的环形空间内形成旋流。同样地,也可在内喷管22的外端设置类似的切向入口,通过该切向入口进入的流体(例如燃料流)形成为旋流。以旋流形式从喷口喷出的流体能够在预混区C内进一步增加混合效果。Particularly, as shown in Fig. 5, the outer end of outer nozzle 21 can be provided with off-center tangential inlet 23, the fluid (for example oxygen flow) that enters through this tangential inlet 23 can flow between outer nozzle 21 and inner nozzle. 22 to form a swirl in the annular space. Likewise, a similar tangential inlet may also be provided at the outer end of the inner nozzle 22, through which fluid (eg fuel flow) entering is formed into a swirling flow. The fluid sprayed from the nozzle in the form of a swirling flow can further increase the mixing effect in the premixing zone C.
同理,如图6所示,在内喷管22的外壁面上也可设有沿轴向呈螺旋状延伸的导向叶片24,以引导由外喷管21进入的流体能够在外喷管21与内喷管22之间形成旋流。参见图7,内喷管22的内端喷头的外壁面上也可设置沿周向布置的多个螺旋桨叶25,由外喷管21进入的流体通过相邻的两个螺旋桨叶25之间的间隙通道D以旋流形式进入预混区C。通过以上三种形式的旋流器的设计,可增加流体的切向速度,增强射流的混合效果,缩短火焰的长度。Similarly, as shown in Figure 6, the outer wall surface of the inner nozzle 22 can also be provided with a guide vane 24 extending helically in the axial direction, so that the fluid entering by the outer nozzle 21 can flow between the outer nozzle 21 and A swirl flow is formed between the inner spray pipes 22 . Referring to Fig. 7, a plurality of propeller blades 25 arranged in the circumferential direction may also be arranged on the outer wall surface of the inner nozzle of the inner nozzle 22, and the fluid entering by the outer nozzle 21 passes through the gap between two adjacent propeller blades 25. The gap channel D enters the premixing zone C in the form of swirling flow. Through the design of the above three types of swirlers, the tangential velocity of the fluid can be increased, the mixing effect of the jet can be enhanced, and the length of the flame can be shortened.
参见图8和图9,斜向喷管3可在烧嘴座1上环绕中心喷管2对称布置,数量可以是4个、6个等偶数个,斜向喷管3相对于中心喷管2的倾斜角度视具体安装情况而定,通常为10°~60°左右。斜向喷管3优选为环向一周。此时,各个斜向喷管3的外端可相互连通并由一个或多个进口通入气化剂流体。中心喷管2、斜向喷管3的大小可根据工艺需要和气化炉5的大小和处理能力确定。以1500吨/天的处理量的气化炉为例,其中的中心喷管2或斜向喷管3的管径大小一般介于100mm~200mm之间即可满足要求。Referring to Fig. 8 and Fig. 9, the oblique nozzles 3 can be arranged symmetrically around the central nozzle 2 on the burner seat 1, and the number can be 4, 6 and other even numbers. The oblique nozzles 3 are relative to the central nozzle 2 The inclination angle depends on the specific installation situation, usually about 10°~60°. The oblique nozzle 3 is preferably circular. At this time, the outer ends of the inclined nozzles 3 can communicate with each other, and the gasification agent fluid can be fed through one or more inlets. The size of the central nozzle 2 and the oblique nozzle 3 can be determined according to the process requirements and the size and processing capacity of the gasifier 5 . Taking a gasifier with a processing capacity of 1500 tons/day as an example, the diameter of the central nozzle 2 or the inclined nozzle 3 is generally between 100 mm and 200 mm to meet the requirements.
在上述的气化烧嘴的基础上,本实用新型还提供了相应的气化炉,该气化炉的炉壁上和/或顶部设有根据本实用新型的气化烧嘴。本实施方式中,气化烧嘴设置在气化炉5的顶部,防止气化炉5的周向内壁收到冲蚀。On the basis of the above-mentioned gasification burner, the utility model also provides a corresponding gasification furnace, and the gasification burner according to the utility model is arranged on the furnace wall and/or top of the gasification furnace. In this embodiment, the gasification burner is arranged on the top of the gasification furnace 5 to prevent the circumferential inner wall of the gasification furnace 5 from being eroded.
根据本实用新型的气化烧嘴的结构特性,气化炉上可布置不止一个气化烧嘴。如图9所示,气化炉5的顶部根据工艺需要可间隔布置多个气化烧嘴,例如图中所示的7个,同时在靠近气化炉炉壁与烧嘴座的所述内侧的交汇处周向布置惰性气体喷管,从而形成气体防护罩4作为周向防护层。多个气化烧嘴的集成布置,有利于减低单个喷嘴负荷,增加设备可靠性和在线率。According to the structural characteristics of the gasification burner of the utility model, more than one gasification burner can be arranged on the gasification furnace. As shown in Figure 9, a plurality of gasification burners can be arranged at intervals on the top of the gasification furnace 5 according to the process requirements, such as the seven shown in the figure, and at the same time, the inner side near the gasification furnace wall and the burner seat The inert gas nozzles are arranged circumferentially at the junction of the two, thereby forming a gas shield 4 as a circumferential protective layer. The integrated arrangement of multiple gasification burners is beneficial to reduce the load of a single nozzle and increase equipment reliability and online rate.
以上结合附图详细描述了本实用新型的优选实施方式,但是,本实用新型并不限于上述实施方式中的具体细节,在本实用新型的技术构思范围内,可以对本实用新型的技术方案进行多种简单变型和改进,例如防护罩4可以简单地由耐火砖等组成,但是这些简单变型和改进均属于本实用新型的保护范围。The preferred embodiment of the utility model has been described in detail above in conjunction with the accompanying drawings, but the utility model is not limited to the specific details of the above-mentioned embodiment, and within the scope of the technical concept of the utility model, the technical solution of the utility model can be carried out in many ways. A kind of simple modification and improvement, for example protective cover 4 can simply be made up of refractory brick etc., but these simple modification and improvement all belong to the protection scope of the present utility model.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合,为了避免不必要的重复,本实用新型对各种可能的组合方式不再另行说明。In addition, it should be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable way if there is no contradiction. The combination method will not be explained separately.
此外,本实用新型的各种不同的实施方式之间也可以进行任意组合,只要其不违背本实用新型的思想,其同样应当视为本实用新型所公开的内容。In addition, any combination of various implementations of the present invention can also be made, as long as they do not violate the idea of the present invention, they should also be regarded as the disclosed content of the present invention.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104974797A (en) * | 2015-07-07 | 2015-10-14 | 杭州全合科技有限公司 | Multifunctional coal gasification burner for two-stage type dry coal powder entrained flow gasification furnace |
CN105293637A (en) * | 2015-11-25 | 2016-02-03 | 广西马山县六合之家农产品加工厂 | Water treatment apparatus |
CN105985808A (en) * | 2015-01-30 | 2016-10-05 | 神华集团有限责任公司 | Gasification nozzle and gasification furnace |
CN106765104A (en) * | 2016-11-16 | 2017-05-31 | 广州汇迪新能源科技有限公司 | A kind of biological fuel gas three swirler air distribution low NO |
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2015
- 2015-01-30 CN CN201520070220.1U patent/CN204434564U/en not_active Expired - Lifetime
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105985808A (en) * | 2015-01-30 | 2016-10-05 | 神华集团有限责任公司 | Gasification nozzle and gasification furnace |
CN105985808B (en) * | 2015-01-30 | 2022-12-23 | 国家能源投资集团有限责任公司 | A kind of gasification burner and gasification furnace |
CN104974797A (en) * | 2015-07-07 | 2015-10-14 | 杭州全合科技有限公司 | Multifunctional coal gasification burner for two-stage type dry coal powder entrained flow gasification furnace |
CN104974797B (en) * | 2015-07-07 | 2017-07-11 | 杭州全合科技有限公司 | Multifunctional coal gasification burner for two-period form dry coal powder airflow bed gasification furnace |
CN105293637A (en) * | 2015-11-25 | 2016-02-03 | 广西马山县六合之家农产品加工厂 | Water treatment apparatus |
CN106765104A (en) * | 2016-11-16 | 2017-05-31 | 广州汇迪新能源科技有限公司 | A kind of biological fuel gas three swirler air distribution low NO |
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Address after: 100011 Beijing Dongcheng District, West Binhe Road, No. 22 Patentee after: CHINA ENERGY INVESTMENT Corp.,Ltd. Patentee after: Beijing low carbon clean energy Research Institute Address before: 100011 Shenhua building, 22 West Binhe Road, Dongcheng District, Beijing Patentee before: SHENHUA GROUP Corp.,Ltd. Patentee before: NATIONAL INSTITUTE OF CLEAN-AND-LOW-CARBON ENERGY |
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