CN204431033U - A kind of rustless steel container composite polishing system - Google Patents
A kind of rustless steel container composite polishing system Download PDFInfo
- Publication number
- CN204431033U CN204431033U CN201420749643.1U CN201420749643U CN204431033U CN 204431033 U CN204431033 U CN 204431033U CN 201420749643 U CN201420749643 U CN 201420749643U CN 204431033 U CN204431033 U CN 204431033U
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- CN
- China
- Prior art keywords
- polishing
- polishing machine
- rustless steel
- rinse bath
- chemical
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000005498 polishing Methods 0.000 title claims abstract description 77
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 18
- 239000010959 steel Substances 0.000 title claims abstract description 18
- 239000002131 composite material Substances 0.000 title claims abstract description 16
- 239000000126 substance Substances 0.000 claims abstract description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 210000004081 cilia Anatomy 0.000 claims description 8
- 238000005260 corrosion Methods 0.000 claims description 7
- 238000010276 construction Methods 0.000 claims description 4
- 239000000428 dust Substances 0.000 claims description 4
- 230000008901 benefit Effects 0.000 abstract description 5
- 239000002932 luster Substances 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 abstract description 3
- 239000007788 liquid Substances 0.000 abstract description 3
- 238000004140 cleaning Methods 0.000 abstract description 2
- 239000002699 waste material Substances 0.000 abstract description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 10
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 8
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 4
- 229910001220 stainless steel Inorganic materials 0.000 description 4
- 239000010935 stainless steel Substances 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000010406 cathode material Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000001886 ciliary effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000006166 lysate Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 235000015170 shellfish Nutrition 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
Landscapes
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The utility model discloses a kind of rustless steel container composite polishing system in the polishing technology field belonging to container.Its structure is: mechanical polisher is connected with chemical rough polishing machine by chute feeder, and chemical rough polishing machine is connected with the first rinse bath, and the first rinse bath is connected with chemical fine polishing machine, and chemical fine polishing machine is connected with the second rinse bath, and the second rinse bath is connected with electrochemical polishing machine.Composite polishing system of the present utility model combines physics polishing, the advantage of chemical polishing and electrochemical polish, polished rustless steel container polishing precision is high, polishing container color and luster is good, lightness is high, being provided with 2 rinse baths, for cleaning the residual polishing waste liquid on polished container, not affecting the continuous polishing operation of polished container.
Description
Technical field
The utility model belongs to the polishing technology field of container, is specifically related to a kind of rustless steel container composite polishing system.
Background technology
When chemical industry develop rapidly, the production of all kinds of chemical material is more and more stricter to the inner surface of all kinds of reaction vessel and the requirement of inner member.Stainless steel generally all can have layer oxide film on top layer, wants to remove this layer of oxide-film, must to its polishing, and the method adopted aborning has: machine glazed finish, chemical polishing and electrochemical polish etc.Machine glazed finish is polished to stainless top layer, belongs to physical change.The planarization effects of this polishing is pretty good, but also has its very important shortcoming, and that is exactly that the artificial operation of needs is too much, the gloss retention time is long, can only processes the shortcomings such as simple part.
Chemical polishing is that the outer corrosion in the solution of stainless steel is decomposed, this mode have cost low, for process Complex Parts compare advantages such as having superiority, efficiency is high, corrosion resistance is good, but brightness is low, produce poison gas, therefore, this polishing mode is only applicable to complicated finding and the less demanding product of brightness.
Electrochemical polish is that the conductor that stability is strong is used as negative pole wanting the object of polishing to be used as positive pole, the two poles of the earth is put in the solution prepared at synchronization, after adding direct current, anode selectively dissolves, and so just can make it generation has metallic luster, reaches the object of polishing.The advantages such as electrochemical polish smoothness can keep for a long time, highly skilled, little on the impact of environment, cost is less, product has antilysis, efficiency is high, raw materials for production can repeatedly utilize, but its equipment is complicated, if want mass production, need comprehensive cooling device, this polishing mode is applicable to for process expensive goods, exported product.
Utility model content
The utility model, for the defect of prior art, proposes a kind of rustless steel container composite polishing system.This system set machine glazed finish, the advantage of chemical polishing and electrochemical polish, polishing precision is high, and polishing container color and luster is good, and lightness is high.
A kind of rustless steel container composite polishing system, mechanical polisher 1 is connected with chemical rough polishing machine 3 by chute feeder 2, chemistry rough polishing machine 3 is connected with the first rinse bath 4, first rinse bath 4 is connected with chemical fine polishing machine 5, chemistry fine polishing machine 5 is connected with the second rinse bath 6, and the second rinse bath 6 is connected with electrochemical polishing machine 7.
Described chute feeder 2 is crawler type chute feeder.
The outer wall of described chemical rough polishing machine 3 is provided with mountain ridge 8, and inwall is coated with anti-corrosion film 9.
The outlet of described chemical rough polishing machine 3 is provided with valve 10, and valve 10 is closed container after closing, and is connected with vavuum pump 11.
The top of described second rinse bath 6 is provided with end cap 12, and end cap 12 is formed by 3 layers: skin is dust layer 13, and middle level is reducing zone 14, and internal layer is water suction cilium 15.
Described water suction cilium 15 is hollow capillary tubular construction.
The beneficial effects of the utility model: composite polishing system of the present utility model combines physics polishing, the advantage of chemical polishing and electrochemical polish, polished rustless steel container polishing precision is high, and polishing container color and luster is good, and lightness is high; Being provided with 2 rinse baths, for cleaning the residual polishing waste liquid on polished container, not affecting the continuous polishing operation of polished container.
Accompanying drawing explanation
Fig. 1 is the utility model rustless steel container composite polishing system architecture schematic diagram;
Fig. 2 is the second rinse bath structural representation;
Fig. 3 is water suction ciliary structures schematic diagram;
Fig. 4 is chemical rough polishing machine wall construction schematic diagram;
In figure, 1-mechanical polisher, 2-chute feeder, 3-chemistry rough polishing machine, 4-first rinse bath, 5-chemistry fine polishing machine, 6-second rinse bath, 7-electrochemical polishing machine, 8-mountain ridge, 9-anti-corrosion film, 10-valve, 11-vavuum pump, 12-end cap, 13-dust layer, 14-reducing zone, 15-absorbs water cilium.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is described further.
Embodiment 1
A kind of rustless steel container composite polishing system, as shown in Figure 1, mechanical polisher 1 is connected with chemical rough polishing machine 3 by chute feeder 2, chemistry rough polishing machine 3 is connected with the first rinse bath 4, first rinse bath 4 is connected with chemical fine polishing machine 5, chemistry fine polishing machine 5 is connected with the second rinse bath 6, and the second rinse bath 6 is connected with electrochemical polishing machine 7.
Described chute feeder 2 is crawler type chute feeder.
As shown in Figure 4, the outer wall of described chemical rough polishing machine 3 is provided with mountain ridge 8, and inwall is coated with anti-corrosion film 9.The outlet arranging described chemical rough polishing machine 3 is provided with valve 10, and valve 10 is closed container after closing, and is connected with vavuum pump 11.It is in order to resistance to compression that outer wall is set to mountain ridge, because after vacuumizing, container outer wall pressurized increases relatively, need to arrange pressure reduction structure resistance to compression, inventor observes in the deep-sea that pressure is large, and the shell of deep-sea shellfish is more level and smooth mountain ridge-like structure, known by force analysis, the both sides pressure of its ridge shape can be offset, and plays the effect of decompression, is provided with ridge shape pressure reduction structure of the present invention by this inspiration.In chemical rough polishing machine 3, phosphoric acid and sulfuric acid are put together and removes the surface impurity of rustless steel container, under general condition fully can remove the oxide of rustless steel container, and cost is lower.The formation of its lysate is: phosphoric acid 290 ~ 370ml/l, sulfuric acid 150 ~ 250ml/l, water 380 ~ 560ml/l, room temperature, 5 ~ 10min.
Add hydrogen peroxide in chemistry fine polishing machine 5, the oxide that stainless steel surfaces is insoluble in rough polishing liquid can be removed, make stainless steel surfaces obtain argenteous bright luster.Its polishing fluid composition and process conditions are: phosphoric acid 250 ~ 340ml/l, sulfuric acid 180 ~ 220ml/l, hydrogen peroxide 60 ~ 100ml/l, ZP-1 stabilizing agent 30 ~ 50ml/l, ZP corrosion inhibiter 10 ~ 20ml/l, water 270 ~ 470ml/l, room temperature, 5 ~ 10min.
In electrochemical polishing machine 7, polishing fluid composition and process conditions are: phosphoric acid 300 ~ 350ml/l, sulfuric acid 180 ~ 220ml/l, polyethylene glycol 4 ~ 8g/l, water 470 ~ 550ml/l, room temperature, 5 ~ 10min, cathode material is stereotype.
As Figure 2-3, the top of described second rinse bath 6 is provided with end cap 12, and end cap 12 is formed by 3 layers: skin is dust layer 13, and middle level is reducing zone 14, and internal layer is water suction cilium 15.Described water suction cilium 15 is hollow capillary tubular construction.Be added with reducing agent in reducing zone, the hydrogen peroxide oxidation of spilling can be decomposed into innocuous substance, and prevent hydrogen peroxide taste from spreading, water suction cilium has the effect absorbing steam and hydrogen peroxide and importing reducing zone.
Claims (6)
1. a rustless steel container composite polishing system, it is characterized in that, mechanical polisher (1) is connected with chemical rough polishing machine (3) by chute feeder (2), chemistry rough polishing machine (3) is connected with the first rinse bath (4), first rinse bath (4) is connected with chemical fine polishing machine (5), chemistry fine polishing machine (5) is connected with the second rinse bath (6), and the second rinse bath (6) is connected with electrochemical polishing machine (7).
2. a kind of rustless steel container composite polishing system according to claim 1, it is characterized in that, described chute feeder (2) is crawler type chute feeder.
3. a kind of rustless steel container composite polishing system according to claim 1, it is characterized in that, the outer wall of described chemical rough polishing machine (3) is provided with mountain ridge (8), and inwall is coated with anti-corrosion film (9).
4. a kind of rustless steel container composite polishing system according to claim 1, it is characterized in that, the outlet of described chemical rough polishing machine (3) is provided with valve (10), and valve (10) is closed container after closing, and is connected with vavuum pump (11).
5. a kind of rustless steel container composite polishing system according to claim 1, it is characterized in that, the top of described second rinse bath (6) is provided with end cap (12), end cap (12) is formed by 3 layers: skin is dust layer (13), middle level is reducing zone (14), and internal layer is water suction cilium (15).
6. a kind of rustless steel container composite polishing system according to claim 5, it is characterized in that, described water suction cilium (15) is hollow capillary tubular construction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420749643.1U CN204431033U (en) | 2014-12-04 | 2014-12-04 | A kind of rustless steel container composite polishing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420749643.1U CN204431033U (en) | 2014-12-04 | 2014-12-04 | A kind of rustless steel container composite polishing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204431033U true CN204431033U (en) | 2015-07-01 |
Family
ID=53598951
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420749643.1U Expired - Fee Related CN204431033U (en) | 2014-12-04 | 2014-12-04 | A kind of rustless steel container composite polishing system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204431033U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105780101A (en) * | 2016-01-27 | 2016-07-20 | 杨继芳 | Novel electrolysis polishing equipment |
| CN108048898A (en) * | 2017-12-23 | 2018-05-18 | 张玉 | A kind of maintenance methods of agricultural seeding machine |
-
2014
- 2014-12-04 CN CN201420749643.1U patent/CN204431033U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105780101A (en) * | 2016-01-27 | 2016-07-20 | 杨继芳 | Novel electrolysis polishing equipment |
| CN105780101B (en) * | 2016-01-27 | 2018-06-26 | 杨继芳 | A kind of Novel electrolytic polissoir |
| CN108048898A (en) * | 2017-12-23 | 2018-05-18 | 张玉 | A kind of maintenance methods of agricultural seeding machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150701 Termination date: 20151204 |
|
| EXPY | Termination of patent right or utility model |