CN204430377U - A kind of brill boring gang tool for hole machined - Google Patents
A kind of brill boring gang tool for hole machined Download PDFInfo
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Abstract
本实用新型公开了一种用于孔加工的钻镗组合刀具,包括:刀体,其前端设置有第一缺口,后端与机床主轴旋转连接;刀片,其包括第一刀片和第二刀片,第一刀片设置为一对,一对第一刀片设置在第一缺口处,分别远离和接近刀体的中心轴设置,第二刀片设置在刀体上远离一对第一刀片的安装位置处,且第二刀片绕刀体的中心轴旋转形成的圆的面积大于一对第一刀片绕刀体的中心轴旋转形成的圆的面积。本实用新型具有能同时钻孔和镗孔,降低使用成本、提高生产效率和提高加工质量的有益效果。
The utility model discloses a combined drilling and boring tool for hole processing, which comprises: a tool body, the front end of which is provided with a first notch, and the rear end is rotatably connected with the main shaft of a machine tool; a blade includes a first blade and a second blade, The first blade is arranged as a pair, and a pair of first blades are arranged at the first notch, and are arranged away from and close to the central axis of the cutter body respectively, and the second blade is arranged on the cutter body away from the installation position of the pair of first blades, And the area of the circle formed by the rotation of the second blade around the central axis of the cutter body is greater than the area of the circle formed by the rotation of a pair of first blades around the central axis of the cutter body. The utility model has the beneficial effects of simultaneously drilling and boring, reducing the use cost, increasing the production efficiency and improving the processing quality.
Description
技术领域 technical field
本实用新型涉及一种钻镗组合刀具。更具体地说,本实用新型涉及一种用于机械加工中各种精度较高浅孔快速加工的钻镗组合刀具。 The utility model relates to a drilling and boring combined tool. More specifically, the utility model relates to a combined drilling and boring tool used for rapid machining of various shallow holes with high precision in machining.
背景技术 Background technique
在机械加工中,针对一些孔深径比不大,数量多,精度要求高的孔,目前最常用的方法是先钻孔,然后再铰孔或镗孔。然而这种传统的加工方式存在一些缺陷,首先,加工一个孔至少要准备两至三把刀来加工,这样无形中增加了刀具的库存量,导致加工成本较高;其次,由于加工一个孔至少需要两道工序来完成,钻完孔后需要更换镗刀或铰刀来镗孔或铰孔,这样就增加了一次换刀时间,在加工下一件工件时还需要把刀换回去,这样又要增加一次换刀时间,整个过程要增加两次换刀,导致生产效率的降低。 In mechanical processing, for some holes with small depth-to-diameter ratio, a large number of holes, and high precision requirements, the most commonly used method at present is to drill holes first, and then ream or bore holes. However, there are some defects in this traditional processing method. First, at least two to three knives must be prepared to process a hole, which virtually increases the inventory of the knives, resulting in higher processing costs; secondly, because the processing of a hole requires at least It needs two processes to complete. After the hole is drilled, the boring tool or reamer needs to be replaced to bore or ream the hole. This increases the time for tool change. When the next workpiece is processed, the tool needs to be changed back, which again To increase the tool change time once, the whole process will increase two tool changes, resulting in a reduction in production efficiency.
实用新型内容 Utility model content
本实用新型的一个目的是解决至少上述缺陷,并提供至少后面将说明的优点。 It is an object of the present invention to solve at least the aforementioned drawbacks and to provide at least the advantages to be described later.
本实用新型还有一个目的是提供一种可调节第二刀片径向尺寸的钻镗组合刀具,可实现径向尺寸的微调。 Another object of the utility model is to provide a combined drilling and boring tool capable of adjusting the radial dimension of the second blade, which can realize fine adjustment of the radial dimension.
为了实现根据本实用新型的这些目的和其它优点,提供了一种用于孔加工的钻镗组合刀具,包括: In order to achieve these objects and other advantages according to the present utility model, a combined drilling and boring tool for hole processing is provided, including:
刀体,其前端设置有第一缺口,后端与机床主轴旋转连接; The cutter body is provided with a first notch at its front end, and its rear end is rotatably connected with the main shaft of the machine tool;
刀片,其包括第一刀片和第二刀片,所述第一刀片设置为一对,一对第一刀片设置在所述第一缺口处,分别远离和接近刀体的中心轴设置,所述第二刀片设置在所述刀体上远离一对第一刀片的安装位置处,且所述第二刀片绕所述刀体的中心轴旋转形成的圆的面积大于一对第一刀片绕所述刀体的中 心轴旋转形成的圆的面积。 A blade, which includes a first blade and a second blade, the first blade is arranged as a pair, and the pair of first blades are arranged at the first notch, respectively far away from and close to the central axis of the cutter body, the first The two blades are arranged on the cutter body away from the installation position of the pair of first blades, and the area of the circle formed by the rotation of the second blade around the central axis of the cutter body is larger than that of the circle formed by the rotation of the pair of first blades around the cutter body. The area of the circle formed by the rotation of the central axis of the body.
优选的是,所述的用于孔加工的钻镗组合刀具,所述第二刀片设置在所述刀体的外壁上,且通过一连接件与所述刀体外壁径向活动连接。 Preferably, in the combined drilling and boring tool for hole machining, the second blade is arranged on the outer wall of the cutter body, and is radially and movably connected with the outer wall of the cutter body through a connecting piece.
优选的是,所述的用于孔加工的钻镗组合刀具,所述连接件为径向调节螺钉,所述径向调节螺钉两端分别设置有左旋螺纹和右旋螺纹,所述径向调节螺钉两端分别连接所述刀体的外壁和第二刀片。 Preferably, in the combined drilling and boring tool for hole processing, the connecting piece is a radial adjustment screw, and the two ends of the radial adjustment screw are respectively provided with a left-handed thread and a right-handed thread. Two ends of the screw are respectively connected to the outer wall of the cutter body and the second blade.
优选的是,所述的用于孔加工的钻镗组合刀具,所述第二刀片与所述刀体外壁之间设置有刀夹,所述刀夹上设置有第二缺口,第二刀片通过第二紧固件安装在所述刀夹的第二缺口处,所述刀夹通过第三紧固件安装在所述刀体上。 Preferably, in the combined drilling and boring tool for hole processing, a tool holder is provided between the second blade and the outer wall of the cutter, and a second gap is provided on the tool holder, and the second blade passes through the The second fastener is installed at the second notch of the tool holder, and the tool holder is installed on the cutter body through the third fastener.
优选的是,所述的用于孔加工的钻镗组合刀具,所述刀体在靠近所述第二刀片的位置处设置有一个圆弧形缺口,且所述圆弧形缺口与所述第二刀片所处位置部分重叠。 Preferably, in the combined drilling and boring tool for hole processing, the cutter body is provided with an arc-shaped notch at a position close to the second blade, and the arc-shaped notch is connected to the second blade. The positions of the two blades partially overlap.
优选的是,所述的用于孔加工的钻镗组合刀具,一对第一刀片分设在所述刀体中心轴的两侧,且一对第一刀片的中心轴重合。 Preferably, in the combined drilling and boring tool for hole machining, a pair of first blades are respectively arranged on both sides of the central axis of the cutter body, and the central axes of the pair of first blades coincide.
优选的是,所述的用于孔加工的钻镗组合刀具,一个第一刀片的内边缘位于所述刀体的中心轴处,另一个第一刀片的外边缘位于所述刀体的外边缘处。 Preferably, in the combined drilling and boring tool for hole processing, the inner edge of one first blade is located at the central axis of the cutter body, and the outer edge of the other first blade is located at the outer edge of the cutter body place.
优选的是,所述的用于孔加工的钻镗组合刀具,一对第一刀片通过第一紧固件安装在所述第一缺口处。 Preferably, in the combined drilling and boring tool for hole processing, a pair of first blades are mounted on the first notch through a first fastener.
优选的是,所述的用于孔加工的钻镗组合刀具,所述第二刀片绕所述刀体的中心轴旋转形成的圆的直径比一对第一刀片绕所述刀体的中心轴旋转形成的圆的直径要大0.2-0.3mm。 Preferably, in the combined drilling and boring tool for hole processing, the diameter of the circle formed by the rotation of the second blade around the central axis of the cutter body is smaller than that of a pair of first blades around the central axis of the cutter body. The diameter of the circle formed by rotation is 0.2-0.3mm larger.
优选的是,所述的用于孔加工的钻镗组合刀具,所述刀体的后端的中心轴位置处设置有一个内冷却孔,所述刀体的前端设置有沿所述刀体的中心轴对称的两个出水孔,所述内冷却孔和所述两个出水孔通过所述刀体内部的冷却液连通。 Preferably, in the combined drilling and boring tool for hole processing, an internal cooling hole is provided at the central axis of the rear end of the cutter body, and an internal cooling hole is provided at the front end of the cutter body along the center of the cutter body. Two axially symmetrical water outlet holes, the inner cooling hole communicates with the two water outlet holes through the coolant inside the cutter body.
本实用新型至少包括以下有益效果:由于第一刀片和第二刀片均设置在 刀体上,在刀体与机床主轴连接后,由于刀体的中心轴与机床主轴同心,从而使第一刀片与第二刀片跟随机床主轴,绕着刀体的中心轴旋转,从而两种刀片能同时进行孔的切削,而第二刀片绕所述刀体的中心轴旋转形成的圆的面积大于一对第一刀片绕所述刀体的中心轴旋转形成的圆的面积,即第二刀片划出圆的直径长于一对第一刀片划出的圆的直径,因此能够让钻镗组合刀具在粗钻孔的同时还能精镗孔,提高孔加工的生产效率;由于第二刀片与刀体之间的设置的径向调节螺钉结构,能够改变第二刀片与刀体之间的距离,实现径向尺寸的微调。 The utility model at least includes the following beneficial effects: since the first blade and the second blade are all arranged on the cutter body, after the cutter body is connected with the machine tool spindle, the first blade and the machine tool spindle are concentric because the central axis of the cutter body is concentric with the machine tool spindle. The second blade follows the main shaft of the machine tool and rotates around the central axis of the cutter body, so that the two kinds of blades can simultaneously cut the hole, and the area of the circle formed by the rotation of the second blade around the central axis of the cutter body is larger than that of a pair of first The area of the circle formed by the rotation of the blade around the central axis of the cutter body, that is, the diameter of the circle drawn by the second blade is longer than the diameter of the circle drawn by the pair of first blades, so that the combined drilling and boring tool can be used in rough drilling. At the same time, it can also finely bore holes and improve the production efficiency of hole processing; due to the radial adjustment screw structure set between the second blade and the cutter body, the distance between the second blade and the cutter body can be changed to realize the adjustment of the radial dimension. fine-tuning.
本实用新型的其它优点、目标和特征将部分通过下面的说明体现,部分还将通过对本实用新型的研究和实践而为本领域的技术人员所理解。 Other advantages, objectives and features of the utility model will partly be embodied through the following description, and partly will be understood by those skilled in the art through the research and practice of the utility model.
附图说明 Description of drawings
图1为本实用新型所述的用于孔加工的钻镗组合刀具的主视图; Fig. 1 is the front view of the combined drilling and boring tool for hole processing described in the utility model;
图2为本实用新型所述的用于孔加工的钻镗组合刀具的仰视图。 Fig. 2 is a bottom view of the combined drilling and boring tool for hole processing according to the present invention.
具体实施方式 Detailed ways
下面结合附图对本实用新型做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。 The utility model will be described in further detail below in conjunction with the accompanying drawings, so that those skilled in the art can implement it by referring to the description.
应当理解,本文所使用的诸如“具有”、“包含”以及“包括”术语并不能配出一个或多个其它元件或其组合的存在或添加。 It should be understood that terms such as "having", "comprising" and "including" used herein do not denote the presence or addition of one or more other elements or combinations thereof.
如图1所示,本实用新型提供一种用于孔加工的钻镗组合刀具,包括: As shown in Figure 1, the utility model provides a combined drilling and boring tool for hole processing, including:
刀体7,其前端设置有第一缺口,后端与机床主轴旋转连接;刀片,其包括第一刀片1和第二刀片3,所述第一刀片1设置为一对,一对第一刀片设置在所述第一缺口处,分别远离和接近刀体7的中心轴设置,其中,远离刀体7中心轴设置的一个第一刀片的作用是用于完成孔径的成型,接近刀体7中心轴设置的另一个第一刀片的作用是用于完成钻的切削,所述第二刀片3设置在所述刀体7上远离一对第一刀片1的安装位置处,且所述第二刀片3绕所述刀体7的中心轴旋转形成的圆的面积大于一对第一刀片3绕所述刀体7的中心轴旋转形成的圆的面积,第二刀片3的旋转形成的圆的直径大于第 一刀片1旋转形成圆的直径,即镗孔的直径大于钻孔直径。 Cutter body 7, its front end is provided with the first notch, and rear end is connected with the main shaft of machine tool in rotation; Blade, it comprises first blade 1 and second blade 3, and described first blade 1 is arranged as a pair, a pair of first blade It is arranged at the first notch, respectively away from and close to the central axis of the cutter body 7, wherein the function of a first blade arranged away from the central axis of the cutter body 7 is to complete the forming of the aperture, close to the center of the cutter body 7 The effect of another first blade that shaft is provided with is to be used for finishing the cutting of drill, and described second blade 3 is arranged on described cutter body 7 and is far away from the mounting position of a pair of first blade 1, and described second blade 3 The area of the circle formed by rotating around the central axis of the cutter body 7 is greater than the area of the circle formed by the rotation of a pair of first blades 3 around the central axis of the cutter body 7, and the diameter of the circle formed by the rotation of the second blade 3 Greater than the diameter of the circle formed by the rotation of the first blade 1, that is, the diameter of the boring is greater than the diameter of the drilled hole.
如图1所示,所述第二刀片3设置在所述刀体7的外壁上,且通过一连接件与所述刀体7外壁径向活动连接。采用这种方式,能够实现第二刀片3与刀体7之间的径向尺寸的微调。并且,该方式只是满足第二刀片3与刀体7外壁之间径向活动连接的一种方式,但不局限于此。 As shown in FIG. 1 , the second blade 3 is arranged on the outer wall of the cutter body 7 and is radially and movably connected with the outer wall of the cutter body 7 through a connecting piece. In this way, fine adjustment of the radial dimension between the second blade 3 and the cutter body 7 can be realized. Moreover, this way is only a way to meet the radially movable connection between the second blade 3 and the outer wall of the cutter body 7, but it is not limited thereto.
如图2所示,所述连接件为径向调节螺钉8,所述径向调节螺钉8两端分别设置有左旋螺纹和右旋螺纹,所述径向调节螺钉8两端分别连接所述刀体7的外壁和第二刀片3。径向调节螺钉8的双头相反方向螺纹的设置方式,可以让径向调节螺钉8在按一个方向旋转时,可以让刀体7和第二刀片3同时靠近或同时远离,加快径向调整的速度。 As shown in Figure 2, the connector is a radial adjustment screw 8, the two ends of the radial adjustment screw 8 are respectively provided with a left-handed thread and a right-handed thread, and the two ends of the radial adjustment screw 8 are respectively connected to the knife The outer wall of the body 7 and the second blade 3. The setting method of the double-headed opposite direction thread of the radial adjustment screw 8 can allow the radial adjustment screw 8 to rotate in one direction, allowing the cutter body 7 and the second blade 3 to approach or move away from each other at the same time, so as to speed up the radial adjustment. speed.
如图1所示,所述第二刀片3与所述刀体7外壁之间设置有刀夹6,所述刀夹6上设置有第二缺口,第二刀片3通过第二紧固件4安装在所述刀夹6的第二缺口处,所述刀夹6通过第三紧固件5安装在所述刀体上。本技术方案具有模块式结构的优点,在第二刀片3和刀体7之间设置有刀夹6,而第二刀片3通过第二紧固件4安装在刀夹6上,且刀夹6的设置可以更好的固定第二刀片3,刀夹6通过第三紧固件5安装在刀体7上,这种设置方式可以保证第二刀片3坏了换刀片,刀夹6坏了换刀夹6,不用因局部损坏而整体更换刀体7。并且,紧固件包括多种实现形式,例如,螺钉、螺栓、按扣。 As shown in Figure 1, a tool holder 6 is provided between the second blade 3 and the outer wall of the cutter body 7, and a second gap is provided on the tool holder 6, and the second blade 3 passes through the second fastener 4 It is installed at the second notch of the tool holder 6 , and the tool holder 6 is installed on the cutter body through the third fastener 5 . This technical scheme has the advantage of modular structure, is provided with tool holder 6 between second blade 3 and cutter body 7, and second blade 3 is installed on the tool holder 6 by second fastener 4, and tool holder 6 The setting can better fix the second blade 3, and the tool holder 6 is installed on the cutter body 7 through the third fastener 5. This setting method can ensure that the second blade 3 is broken and the blade is replaced, and the tool holder 6 is broken. The cutter holder 6 does not need to replace the cutter body 7 as a whole due to partial damage. Moreover, the fastener includes various implementation forms, for example, screws, bolts, and snap buttons.
如图1所示,所述刀体7在靠近所述第二刀片3的位置处设置有一个圆弧形缺口11,且所述圆弧形缺口11与所述第二刀片3所处位置部分重叠。采用这种方案可以增加排屑空间,防止第二刀片3在切削的过程中产生的切屑卡在刀夹6里,从而将第二刀片3的切削刃打缺。 As shown in Figure 1, the cutter body 7 is provided with an arc-shaped notch 11 at a position close to the second blade 3, and the arc-shaped notch 11 is in the same position as the second blade 3. overlapping. Adopting this solution can increase the space for chip removal, and prevent the chips generated by the second blade 3 from being stuck in the toolholder 6 during cutting, thereby chipping the cutting edge of the second blade 3 .
如图1所示,一对第一刀片1分设在所述刀体7中心轴的两侧,且一对第一刀片1的中心轴重合。这种方案保证一对第一刀片1在钻孔时同心同轴。 As shown in FIG. 1 , a pair of first blades 1 are separately arranged on both sides of the central axis of the cutter body 7 , and the central axes of the pair of first blades 1 coincide. This solution ensures that the pair of first blades 1 are concentric and coaxial when drilling.
如图1所示,一个第一刀片1的内边缘位于所述刀体7的中心轴处,另一个第一刀片1的外边缘位于所述刀体7的外边缘处。采用这种方案能够让位于刀体7的外边缘处的第一刀片在切削过程中完成孔的成型,位于刀体7的中心轴处的第一刀片在切削过程中完成钻的切削。并且,一对第一刀片1 的这种设置方式是钻刀的标准配置,若加工的孔较大,可根据实际情况,在一对第一刀片之间增加刀片。 As shown in FIG. 1 , the inner edge of one first blade 1 is located at the central axis of the cutter body 7 , and the outer edge of the other first blade 1 is located at the outer edge of the cutter body 7 . Adopting this scheme can allow the first blade positioned at the outer edge of the cutter body 7 to complete the forming of the hole during the cutting process, and the first blade positioned at the central axis of the cutter body 7 completes the cutting of the drill during the cutting process. And, this arrangement mode of a pair of first blades 1 is the standard disposition of drill bit, if the hole of processing is bigger, can increase blade between a pair of first blades according to actual situation.
如图1所示,一对第一刀片1通过第一紧固件2安装在所述第一缺口处。第一缺口可以保证第一刀片1更好的安装在刀体7上。 As shown in FIG. 1 , a pair of first blades 1 are mounted on the first notch through a first fastener 2 . The first notch can ensure that the first blade 1 is better installed on the cutter body 7 .
如图1所示,所述第二刀片3绕所述刀体7的中心轴旋转形成的圆的直径比一对第一刀片1绕所述刀体7的中心轴旋转形成的圆的直径要大0.2-0.3mm。采用这种方案能够保证镗孔直径大于钻孔直径。 As shown in Figure 1, the diameter of the circle formed by the rotation of the second blade 3 around the central axis of the cutter body 7 is larger than the diameter of the circle formed by the rotation of a pair of first blades 1 around the central axis of the cutter body 7. 0.2-0.3mm larger. Adopting this scheme can ensure that the diameter of the boring hole is larger than the diameter of the drilling hole.
如图1、2所示,所述刀体7的后端的中心轴位置处设置有一个内冷却孔9,所述刀体7的前端设置有沿所述刀体7的中心轴对称的两个出水孔10,所述内冷却孔9和所述两个出水孔10通过所述刀体7内部的冷却液连通。在刀片钻孔和镗孔时,会产生大量热量,从而影响切削,采用这种方案能够在刀片切削时,对加工部位进行降温。 As shown in Figures 1 and 2, an internal cooling hole 9 is provided at the central axis of the rear end of the cutter body 7, and two cooling holes 9 symmetrical to the central axis of the cutter body 7 are provided at the front end of the cutter body 7. The water outlet hole 10 , the inner cooling hole 9 and the two water outlet holes 10 communicate through the coolant inside the cutter body 7 . When the blade is drilling and boring, a lot of heat will be generated, which will affect the cutting. This solution can cool down the processing part when the blade is cutting.
这里说明的设备数量和处理规模是用来简化本实用新型的说明的。对本实用新型钻镗组合刀具的应用、修改和变化对本领域的技术人员来说是显而易见的。 The number of devices and the scale of processing described here are used to simplify the description of the present invention. The application, modification and variation of the utility model combined drilling and boring tool will be obvious to those skilled in the art.
如上所述,根据本实用新型,由于第一刀片和第二刀片同时设置在一个刀体上,因此具有降低使用成本、提高生产效率的效果。 As mentioned above, according to the present invention, since the first blade and the second blade are simultaneously arranged on one cutter body, it has the effects of reducing the use cost and improving the production efficiency.
尽管本实用新型的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本实用新型的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本实用新型并不限于特定的细节和这里示出与描述的图例。 Although the embodiment of the present utility model has been disclosed as above, it is not limited to the use listed in the description and the implementation, and it can be applied to various fields suitable for the present utility model. For those familiar with the art, Further modifications can be readily effected, so the invention is not limited to the specific details and examples shown and described herein without departing from the general concept defined by the claims and their equivalents.
Claims (10)
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CN201520058356.0U CN204430377U (en) | 2015-01-28 | 2015-01-28 | A kind of brill boring gang tool for hole machined |
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