CN204428977U - Centrifugal filtration device - Google Patents
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Abstract
本实用新型公开了一种离心式过滤装置,包括本体、偏心进气口、排污口和出气口,所述本体内设置有轴承 、风叶轮、转子、轴承、油水分离层和滤杯,所述偏心进气口设置在本体侧壁上并正对风叶轮的叶片,所述出气口设置在与偏心进气口相对的位置处,所述转子贯穿风叶轮的中心,所述油水分离层设置在风叶轮下部,所述转子一端通过所述轴承固定在本体上,另一端通过所述轴承固定在油水分离层上,所述滤杯设置在油水分离层下部,所述排污口设置在滤杯底部。本实用新型使用偏心进气口和风叶轮,直接使得油水分离装置非常简单地产生较大的离心力,油水分离率非常高、进出口无压降,且流量大。
The utility model discloses a centrifugal filter device, which comprises a body, an eccentric air inlet, a sewage outlet and an air outlet. The body is provided with a bearing , wind impeller, rotor, bearing , an oil-water separation layer and a filter cup, the eccentric air inlet is arranged on the side wall of the body and faces the blade of the wind impeller, the air outlet is arranged at a position opposite to the eccentric air inlet, and the rotor runs through the wind impeller center, the oil-water separation layer is set at the lower part of the wind impeller, and one end of the rotor passes through the bearing fixed on the body, the other end passes through the bearing It is fixed on the oil-water separation layer, the filter cup is arranged at the lower part of the oil-water separation layer, and the sewage outlet is arranged at the bottom of the filter cup. The utility model uses an eccentric air inlet and a fan impeller, which directly makes the oil-water separation device generate a large centrifugal force very simply, the oil-water separation rate is very high, there is no pressure drop at the inlet and outlet, and the flow rate is large.
Description
技术领域 technical field
本实用新型涉及气动自动化设备控制领域,尤其涉及离心式过滤装置。 The utility model relates to the field of pneumatic automation equipment control, in particular to a centrifugal filter device.
背景技术 Background technique
在机械加工、航空修理、气动设备、表面处理等领域都会涉及用气体进行清理、降温、各类气动元件的动力等作业。目前在用传统的压缩空气管道进行清理、降温过程时,气体中常含有大量的油、水以及杂质,在生产加工及表面处理的工艺中是不允许存在的。传统的油水分离器,也就是油水过滤装置是由外壳、分离器、滤芯、排污部件等组成,其工作原理是当含有大量油和水固体杂质的压缩空气进入分离器后沿其内壁旋流而下,产生的离心作用使油水从汽流中析出并沿壁向下流到油水分离器底部,然后再由滤芯进行精过滤,油水在重力作用下滴入分离器底部并由排污阀排出。该种分离器即使具有较高的油水分离率,但是产生的压降非常高,导致成本升高;或者是压降较小,但是油水分离率低。 In the fields of mechanical processing, aviation repair, pneumatic equipment, surface treatment, etc., the use of gas for cleaning, cooling, and power of various pneumatic components will be involved. At present, when using traditional compressed air pipelines for cleaning and cooling, the gas often contains a large amount of oil, water and impurities, which are not allowed in the production, processing and surface treatment processes. The traditional oil-water separator, that is, the oil-water filter device is composed of a shell, a separator, a filter element, and sewage components. Its working principle is that when compressed air containing a large amount of oil and water solid impurities enters the separator, it swirls along its inner wall and Under the centrifugal action, the oil and water are separated from the steam flow and flow down to the bottom of the oil-water separator along the wall, and then are finely filtered by the filter element, and the oil and water drip into the bottom of the separator under the action of gravity and are discharged from the drain valve. Even though this kind of separator has a high oil-water separation rate, the pressure drop generated is very high, resulting in an increase in cost; or the pressure drop is small, but the oil-water separation rate is low.
另外,还有油水分离器是采用油毡、活性炭等物质的吸附性来分离油水或是气流通过涡流器产生涡流将压缩空气中的水分、油以及杂质分离出来,这些分离器体积庞大而且分离不够彻底或是体积较小对水分、油以及杂质过多时分离不够彻底,且不易清理。 In addition, there are oil-water separators that use the adsorption of linoleum, activated carbon and other substances to separate oil and water, or the airflow passes through the vortex to generate vortex to separate the moisture, oil and impurities in the compressed air. These separators are bulky and the separation is not thorough enough. Or if the volume is small, the separation is not thorough enough when there is too much water, oil and impurities, and it is not easy to clean.
专利申请号为201320507024.7的中国专利公开了一种离心式压缩空气油水分离器,进出口接嘴穿过封头与隔水杯连接,隔水杯一侧设有叶轮轴,叶轮轴上设有防冰叶轮;隔板上设有固定座,固定座上设有轴承;隔板一侧和封头均设于积水腔壳体上;封头上设有排污口单向阀;进气腔壳体一端穿过隔板与积水腔连接;进气腔壳体由整流腔和扩散腔两部分构成,扩散腔内设有扩散腔进气锥,其一侧设有涡轮,另一侧与分离器连接;进气腔壳体另一端设有进气舱壳体固定座;分离器一端设有进气舱壳体固定座上,另一端穿过分离与积气腔隔板与积气腔连接;分离腔内上方设有引流管,引流管一端穿过分离与积气腔隔板与积气腔连接;分离腔壳体两端分别设于隔板和分离与积气腔隔板上,另一侧设于积气腔壳体上。该专利虽然压降较小,油水分离率较高,但是装置结构复杂、成本较高。 The Chinese patent with the patent application number 201320507024.7 discloses a centrifugal compressed air oil-water separator. The inlet and outlet nozzles pass through the head and are connected to the water-proof cup. One side of the water-proof cup is provided with an impeller shaft, and an anti-icing impeller is provided on the impeller shaft. ; There is a fixed seat on the partition, and a bearing is provided on the fixed seat; one side of the partition and the head are arranged on the shell of the water accumulation chamber; a check valve for the sewage outlet is set on the head; Pass through the partition and connect with the water storage chamber; the air intake chamber shell is composed of a rectification chamber and a diffusion chamber. The diffusion chamber is equipped with an inlet cone of the diffusion chamber, one side of which is equipped with a turbine, and the other side is connected to the separator ;The other end of the air intake cavity housing is provided with an air intake cabin housing fixing seat; one end of the separator is provided with an air intake cabin housing fixing seat, and the other end passes through the separator and is connected to the air accumulation chamber partition and the air accumulation chamber; the separation There is a drainage tube above the cavity, and one end of the drainage tube passes through the partition of the separation and gas accumulation chamber to connect with the gas accumulation chamber; Set on the housing of the gas accumulation chamber. Although the patent has a small pressure drop and a high oil-water separation rate, the structure of the device is complex and the cost is high.
因此,发明创造出一种进出口无压降、油水分离率高、流量大、结构简单、成本较低的将油水分离的过滤装置已经迫在眉睫。 Therefore, it is imminent to invent and create a filter device for separating oil and water with no pressure drop at the inlet and outlet, high oil-water separation rate, large flow rate, simple structure and low cost.
实用新型内容 Utility model content
本实用新型所要解决的技术问题在于如何克服现有的油水分离装置进出口压降高、油水分离率低、结构复杂、成本较高等的缺陷。 The technical problem to be solved by the utility model is how to overcome the defects of the existing oil-water separation device, such as high pressure drop at the inlet and outlet, low oil-water separation rate, complex structure, and high cost.
为了解决上述技术问题,本实用新型提供了一种离心式过滤装置,包括本体、偏心进气口、排污口和出气口,所述本体内设置有轴承 、风叶轮、转子、轴承、油水分离层和滤杯,所述偏心进气口设置在本体侧壁上并正对风叶轮的叶片,所述出气口设置在与偏心进气口相通的位置处,所述转子贯穿风叶轮的中心,所述油水分离层设置在风叶轮下部,所述转子一端通过所述轴承固定在本体上,另一端通过所述轴承固定在油水分离层上,所述滤杯设置在油水分离层下部,所述排污口设置在滤杯底部并与本体底部相连。 In order to solve the above technical problems, the utility model provides a centrifugal filter device, which includes a body, an eccentric air inlet, a sewage outlet and an air outlet, and a bearing is arranged in the body , wind impeller, rotor, bearing , an oil-water separation layer and a filter cup, the eccentric air inlet is arranged on the side wall of the body and faces the blade of the wind impeller, the air outlet is arranged at a position communicating with the eccentric air inlet, and the rotor runs through the wind impeller center, the oil-water separation layer is set at the lower part of the wind impeller, and one end of the rotor passes through the bearing fixed on the body, the other end passes through the bearing It is fixed on the oil-water separation layer, the filter cup is arranged at the lower part of the oil-water separation layer, and the sewage outlet is arranged at the bottom of the filter cup and connected with the bottom of the body.
进一步地,压缩空气从所述偏心进气口进入并推动风叶轮的叶片转动,在风叶轮下部产生空气旋流,所述滤杯内设置有多个用于破坏空气旋流的隔条。 Further, compressed air enters from the eccentric air inlet and pushes the blades of the wind impeller to rotate, generating air swirl at the lower part of the wind impeller, and a plurality of spacers for destroying the air swirl are arranged in the filter cup.
进一步地,所述隔条一端连接在油水分离层上,另一端悬空设置在滤杯底部上方。 Further, one end of the spacer is connected to the oil-water separation layer, and the other end is suspended above the bottom of the filter cup.
其中,压缩空气通过偏心进气口进入本体,并推动风叶轮高速旋转产生强离心力,油水混合物在强离心力的作用下从压缩空气中分离,并沿本体通过油水分离层进入带有隔条的滤杯,所述多个隔条将压缩空气的旋流破坏,压缩空气在滤杯中没有旋流,气流平稳,油水混合物在重力的作用下流入杯底并由排污口排出,当滤杯中充满压缩空气时,压缩空气再次通过油水分离层,所述油水分离层会抑制油水混合物随着压缩空气由出气口流出。 Among them, the compressed air enters the main body through the eccentric air inlet, and drives the wind impeller to rotate at a high speed to generate a strong centrifugal force. Cup, the multiple spacers destroy the swirl of compressed air, the compressed air has no swirl in the filter cup, the airflow is stable, and the oil-water mixture flows into the bottom of the cup under the action of gravity and is discharged from the sewage outlet. When the filter cup is full When the air is compressed, the compressed air passes through the oil-water separation layer again, and the oil-water separation layer can inhibit the oil-water mixture from flowing out of the air outlet along with the compressed air.
进一步地,所述油水分离层上设置有至少两个贯通风叶轮和滤杯的孔。 Further, the oil-water separation layer is provided with at least two holes passing through the air impeller and the filter cup.
进一步地,所述至少两个孔分别设置在转子两侧的油水分离层上。 Further, the at least two holes are respectively arranged on the oil-water separation layers on both sides of the rotor.
具体地,所述轴承和轴承均为高速轴承。 Specifically, the bearing and bearings All are high speed bearings.
具体地,所述出气口设置在与偏心进气口相对的本体上另一侧壁。 Specifically, the air outlet is arranged on the other side wall of the body opposite to the eccentric air inlet.
本实用新型的离心式过滤装置,具有如下有益效果: The centrifugal filter device of the present utility model has the following beneficial effects:
1、本实用新型的偏心进气口正对风叶轮的叶片,当压缩空气进入本体后,直接推动风叶轮高速旋转,而现有技术中的进气口设置的位置直接吹向转子,所产生的旋流较小,若要产生较大的旋流则需借助外力,因此,本实用新型使用偏心进气口和风叶轮,直接使得油水分离装置非常简单地产生较大的离心力,油水分离率非常高;并且现有技术中使用滤芯将油水混合物从压缩空气中分离,使得进出口压降较大,本实用新型直接使用风叶轮,因此,进出口无压降,且流量大。 1. The eccentric air inlet of the utility model is facing the blade of the wind impeller. When the compressed air enters the body, it directly pushes the wind impeller to rotate at high speed, while the position of the air inlet in the prior art blows directly to the rotor, resulting in The swirl flow is small, and external force is needed to generate a larger swirl flow. Therefore, the utility model uses an eccentric air inlet and a wind impeller, which directly makes the oil-water separation device generate a large centrifugal force very simply, and the oil-water separation rate is very high. High; and in the prior art, the filter element is used to separate the oil-water mixture from the compressed air, so that the pressure drop at the inlet and outlet is relatively large. The utility model directly uses the wind impeller, so there is no pressure drop at the inlet and outlet, and the flow rate is large.
2、本实用新型的油水分离层下部连接有多个隔条,当压缩空气通过油水分离层进入滤杯时,隔条将压缩空气的旋流破坏,使得气流平稳,油水混合物不会随着压缩空气由出气口带出,油水分离率高。 2. The lower part of the oil-water separation layer of the utility model is connected with a plurality of spacers. When the compressed air enters the filter cup through the oil-water separation layer, the spacers will destroy the swirling flow of the compressed air, so that the air flow is stable, and the oil-water mixture will not follow the compression. The air is brought out from the air outlet, and the oil-water separation rate is high.
3、与现有技术中采用成本较高、结构复杂的滤芯相比,本实用新型的结构简单、成本较低、油水分离率高、且使用寿命长。 3. Compared with the filter element with high cost and complex structure in the prior art, the utility model has simple structure, low cost, high oil-water separation rate and long service life.
附图说明 Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它附图。 In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without creative work.
图1是本实用新型的离心式过滤装置的立体图; Fig. 1 is the perspective view of the centrifugal filter device of the present utility model;
图2是本实用新型的离心式过滤装置的示意图; Fig. 2 is the schematic diagram of centrifugal filter device of the present utility model;
图3是图2中由A-A剖开的剖面图。 Fig. 3 is a sectional view taken along line A-A in Fig. 2 .
图中:1-本体,2-偏心进气口,3-排污口,4-出气口,5-轴承I,6-风叶轮,7-转子,8-轴承II,9-油水分离层,10-隔条,11-滤杯,12-孔。 In the figure: 1-body, 2-eccentric air inlet, 3-drainage outlet, 4-air outlet, 5-bearing I, 6-wind impeller, 7-rotor, 8-bearing II, 9-oil-water separation layer, 10 -Separator, 11-cup, 12-hole.
具体实施方式 Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都属于本实用新型保护的范围。 The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
本实用新型提供了一种离心式过滤装置,包括本体1、偏心进气口2、排污口3和出气口4,所述本体1内设置有轴承 5、风叶轮6、转子7、轴承 8、油水分离层9和滤杯11,所述偏心进气口2设置在本体1侧壁上并正对风叶轮6的叶片,所述出气口4设置在与偏心进气口2相通的位置处,所述出气口4设置在与偏心进气口2相对的本体1上另一侧壁,所述转子7贯穿风叶轮6的中心,所述油水分离层9设置在风叶轮6下部,所述转子7一端通过所述轴承5固定在本体1上,另一端通过所述轴承 8固定在油水分离层9上,所述滤杯11设置在油水分离层9下部,所述排污口3设置在滤杯11底部并与本体1底部相连,其中,所述轴承5和轴承8均为高速轴承;压缩空气从所述偏心进气口2进入并推动风叶轮6的叶片转动,在风叶轮6下部产生空气旋流,所述滤杯11内设置有三个用于破坏空气旋流的隔条10;所述隔条10一端以卡槽的方式连接在油水分离层9上,另一端悬空设置在滤杯11底部上方。 The utility model provides a centrifugal filter device, which includes a body 1, an eccentric air inlet 2, a sewage outlet 3 and an air outlet 4, and the body 1 is provided with a bearing 5, wind impeller 6, rotor 7, bearing 8. Oil-water separation layer 9 and filter cup 11, the eccentric air inlet 2 is set on the side wall of the body 1 and faces the blade of the wind impeller 6, and the air outlet 4 is set at a position communicating with the eccentric air inlet 2 The air outlet 4 is arranged on the other side wall of the main body 1 opposite to the eccentric air inlet 2, the rotor 7 runs through the center of the wind impeller 6, and the oil-water separation layer 9 is arranged at the lower part of the wind impeller 6, so One end of the rotor 7 passes through the bearing 5 is fixed on the body 1, and the other end passes through the bearing 8 is fixed on the oil-water separation layer 9, the filter cup 11 is arranged at the lower part of the oil-water separation layer 9, and the sewage outlet 3 is arranged at the bottom of the filter cup 11 and connected with the bottom of the body 1, wherein the bearing 5 and bearing 8 are high-speed bearings; compressed air enters from the eccentric air inlet 2 and pushes the blades of the wind impeller 6 to rotate, generating air swirl at the lower part of the wind impeller 6. The filter cup 11 is provided with three A spacer 10 for flow; one end of the spacer 10 is connected to the oil-water separation layer 9 in a slotted manner, and the other end is suspended above the bottom of the filter cup 11 .
所述油水分离层9上设置有至少两个贯通风叶轮6和滤杯11的孔12,所述至少两个孔12分别设置在转子7两侧的油水分离层9上。在风叶轮6的高速旋转下,压缩空气由油水分离层9上转子一侧的孔12流入滤杯,由油水分离层9上转子另一侧的孔12流出滤杯。 The oil-water separation layer 9 is provided with at least two holes 12 passing through the air impeller 6 and the filter cup 11 , and the at least two holes 12 are respectively arranged on the oil-water separation layer 9 on both sides of the rotor 7 . Under the high-speed rotation of the wind impeller 6, compressed air flows into the filter cup through the hole 12 on the rotor side of the oil-water separation layer 9, and flows out of the filter cup through the hole 12 on the other side of the rotor on the oil-water separation layer 9.
在另一实施例中滤杯11内设置有五个用于破坏空气旋流的隔条10;所述隔条10一端以螺纹的方式连接在油水分离层9上,另一端悬空设置在滤杯11底部上方。 In another embodiment, five spacers 10 for breaking the air swirl are arranged in the filter cup 11; one end of the spacer 10 is connected to the oil-water separation layer 9 in a threaded manner, and the other end is suspended in the filter cup 11 above the bottom.
在其他实施例中,隔条10可以根据需要设置多个,且所述隔条10一端只要与油水分离层9牢固相连即可,另一端悬空设置在滤杯11底部上方。 In other embodiments, multiple spacers 10 can be provided as required, and one end of the spacers 10 only needs to be firmly connected with the oil-water separation layer 9 , and the other end is suspended above the bottom of the filter cup 11 .
其中,压缩空气通过偏心进气口2进入本体1,并推动风叶轮6高速旋转产生强离心力,油水混合物在强离心力的作用下从压缩空气中分离,并沿本体1通过油水分离层9上的孔12进入带有隔条10的滤杯11,所述多个隔条10将压缩空气的旋流破坏,压缩空气在滤杯11中没有旋流,气流平稳,油水混合物在重力的作用下流入杯底并由排污口3排出,当滤杯11中充满压缩空气时,压缩空气再次通过油水分离层9,所述油水分离层9会抑制油水混合物随着压缩空气由出气口4流出。 Among them, compressed air enters the main body 1 through the eccentric air inlet 2, and pushes the wind impeller 6 to rotate at a high speed to generate a strong centrifugal force. The oil-water mixture is separated from the compressed air under the action of the strong centrifugal force, and passes through the oil-water separation layer 9 along the main body 1 The hole 12 enters the filter cup 11 with spacers 10, the plurality of spacers 10 destroy the swirl flow of the compressed air, the compressed air has no swirl flow in the filter cup 11, the air flow is stable, and the oil-water mixture flows in under the action of gravity The bottom of the cup is discharged from the sewage outlet 3. When the filter cup 11 is filled with compressed air, the compressed air passes through the oil-water separation layer 9 again, and the oil-water separation layer 9 can inhibit the oil-water mixture from flowing out from the air outlet 4 along with the compressed air.
本实用新型的离心式过滤装置,具有如下有益效果: The centrifugal filter device of the present utility model has the following beneficial effects:
1、本实用新型的偏心进气口正对风叶轮的叶片,当压缩空气进入本体后,直接推动风叶轮高速旋转,而现有技术中的进气口设置的位置直接吹向转子位置,所产生的旋流较小,若要产生较大的旋流则需借助外力,因此,本实用新型使用偏心进气口和风叶轮,直接使得油水分离装置非常简单地产生较大的离心力,油水分离率非常高;并且现有技术中使用滤芯将油水混合物从压缩空气中分离,使得进出口压降较大,本实用新型直接使用风叶轮,因此,进出口无压降,且流量大。 1. The eccentric air inlet of the utility model is facing the blade of the wind impeller. When the compressed air enters the body, it directly pushes the wind impeller to rotate at a high speed, while the position of the air inlet in the prior art directly blows to the position of the rotor, so The generated swirl is small, and external force is needed to generate a larger swirl. Therefore, the utility model uses an eccentric air inlet and a wind impeller, which directly makes the oil-water separation device generate a relatively large centrifugal force very simply, and the oil-water separation rate Very high; and in the prior art, the filter element is used to separate the oil-water mixture from the compressed air, so that the pressure drop at the inlet and outlet is relatively large. The utility model directly uses the wind impeller, so there is no pressure drop at the inlet and outlet, and the flow rate is large.
2、本实用新型的油水分离层下部连接有多个隔条,当压缩空气通过油水分离层进入滤杯时,隔条将压缩空气的旋流破坏,使得气流平稳,油水混合物不会随着压缩空气由出气口带出,油水分离率高。 2. The lower part of the oil-water separation layer of the utility model is connected with a plurality of spacers. When the compressed air enters the filter cup through the oil-water separation layer, the spacers will destroy the swirling flow of the compressed air, so that the air flow is stable, and the oil-water mixture will not follow the compression. The air is brought out from the air outlet, and the oil-water separation rate is high.
3、与现有技术中采用成本较高、结构复杂的滤芯相比,本实用新型的结构简单、成本较低、油水分离率高、且使用寿命长。 3. Compared with the filter element with high cost and complex structure in the prior art, the utility model has simple structure, low cost, high oil-water separation rate and long service life.
以上所述是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本实用新型的保护范围。 The above is a preferred embodiment of the present utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present utility model, some improvements and modifications can also be made, these improvements and modifications It is also regarded as the protection scope of the present utility model.
Claims (7)
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106693525A (en) * | 2016-11-29 | 2017-05-24 | 成都聚智工业设计有限公司 | Centrifugal air-compressing oil-water separation device |
US12138568B2 (en) | 2017-12-19 | 2024-11-12 | Xeros Limited | Centrifugal filter unit for a washing machine having a removable portion shaped to scrape against a side wall during its removal |
-
2015
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106693525A (en) * | 2016-11-29 | 2017-05-24 | 成都聚智工业设计有限公司 | Centrifugal air-compressing oil-water separation device |
US12138568B2 (en) | 2017-12-19 | 2024-11-12 | Xeros Limited | Centrifugal filter unit for a washing machine having a removable portion shaped to scrape against a side wall during its removal |
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