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CN204428869U - A kind of liquid distribution device - Google Patents

A kind of liquid distribution device Download PDF

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Publication number
CN204428869U
CN204428869U CN201420842657.8U CN201420842657U CN204428869U CN 204428869 U CN204428869 U CN 204428869U CN 201420842657 U CN201420842657 U CN 201420842657U CN 204428869 U CN204428869 U CN 204428869U
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pipe
liquid distribution
liquid
sub
mother
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张兵
李建明
阮杰
张春璐
安喜报
蔡永超
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Tianjin Aozhan Chemical Technology Co ltd
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TIANJIN AOZHAN XINGDA TECHNOLOGY Co Ltd
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Abstract

本实用新型提供一种液体分布装置,包括一个母布液管和若干个子布液管,所述母布液管为上端开口底端封闭的半通管结构,所述子布液管为异型管,其一端嵌入母布液管的底端且向上伸出母布液管底板,另一端相对于所述母布液管呈放射状向下延伸,所述母布液管侧壁上开进液孔,子布液管的侧壁上端开有若干排液流孔。本实用新型改变了现有槽式分布器的二级槽布液方式,通过母布液管和若干子布液管组合,增加分布器的布液点,从而提高了现有分布器操作弹性、液体分布均匀性和布液点密度;进而提高了现有填料塔或者反应器的效率,降低了能耗,提高了产品收率和纯度;且本装置的结构特点与安装方式使得该装置能够便于拆装和检修清理。

The utility model provides a liquid distribution device, which includes a mother liquid distribution pipe and several sub-liquid distribution pipes, the mother liquid distribution pipe is a semi-through pipe structure with an open upper end and a closed bottom end, and the sub-liquid distribution pipes are special-shaped pipes , one end of which is embedded in the bottom of the mother liquid pipe and protrudes upward from the bottom plate of the mother liquid pipe, and the other end extends radially downward relative to the mother liquid pipe, and the liquid inlet hole is opened on the side wall of the mother liquid pipe , The upper end of the side wall of the sub liquid distribution pipe is provided with a number of liquid discharge orifices. The utility model changes the liquid distribution method of the secondary tank of the existing trough distributor, and increases the liquid distribution point of the distributor through the combination of the mother liquid distribution pipe and several sub-liquid distribution pipes, thereby improving the operating flexibility of the existing distributor. The uniformity of liquid distribution and the density of liquid distribution points; thereby improving the efficiency of existing packed towers or reactors, reducing energy consumption, and improving product yield and purity; and the structural characteristics and installation methods of this device make it easy to disassemble Installation and maintenance cleaning.

Description

一种液体分布装置A liquid distribution device

技术领域 technical field

本发明创造涉及化工传质分离与反应器中改善液体分布效果的装置,具体为一种可以对液体进行二次分布的液体分布装置。 The invention relates to a device for improving the effect of liquid distribution in a chemical mass transfer separation and reactor, specifically a liquid distribution device capable of secondary distribution of liquid.

背景技术 Background technique

分布器是精馏系统中填料塔发挥效率非常重要的一类塔内件,分布器的操作弹性、布液均匀性、布液点密度是衡量其性能的三项重要指标。填料的分离效率越高,液体横向扩散和均布的难度越大,对分布器的性能要求也就越高。对于单位面积、单位时间液体流量较大的工况,一般填料的润湿和液流分布都不是问题,而对于相反的情况,现有分布器均难以解决,特别喷淋密度小于0.5m3/m2·h的操作工况,传统的分布器很难实现液体的均布。 Distributor is a kind of tower internals that is very important for the efficiency of packed tower in the rectification system. The operating flexibility, liquid distribution uniformity and liquid distribution point density of the distributor are three important indicators to measure its performance. The higher the separation efficiency of the filler, the more difficult it is for the liquid to diffuse and distribute uniformly, and the higher the performance requirements for the distributor. For the working condition of large liquid flow per unit area and unit time, the wetting of packing and liquid flow distribution are generally not a problem, but for the opposite situation, existing distributors are difficult to solve, especially if the spray density is less than 0.5m 3 / In the operating condition of m 2 ·h, it is difficult for traditional distributors to achieve uniform distribution of liquid.

填料的润湿效果直接影响填料效率的发挥,如果填料处于干态,则气液没有传热、传质效果,目前应用最为普遍的分布器中,槽式和槽盘分布器较为常用,槽式分布器靠二级槽侧孔喷出液体,再通过挡液板折流溅射到填料上,通过流体流动规律可知,布液点的个数和二级槽侧壁开孔个数基本相等,布液点数量受限。槽盘分布器在升气管侧壁开液流孔,液流孔处布置角钢挡板,布液点个数和角钢挡板的个数基本相同,布液点的个数受到角钢挡板大小和挡液板的限制,无法进一步提高布液质量和均匀性。 The wetting effect of the filler directly affects the efficiency of the filler. If the filler is in a dry state, the gas-liquid has no heat transfer and mass transfer effects. Among the most commonly used distributors at present, the trough and groove-disk distributors are more commonly used. The distributor ejects the liquid from the side hole of the secondary tank, and then deflects and splashes it onto the filler through the liquid baffle. According to the law of fluid flow, the number of liquid distribution points is basically equal to the number of openings on the side wall of the secondary tank. The number of distribution points is limited. The trough distributor has liquid flow holes on the side wall of the gas riser, and angle steel baffles are arranged at the liquid flow holes. The number of liquid distribution points and the number of angle steel baffles are basically the same, and the number of liquid distribution points is affected by the size of the angle steel baffles and The limitation of the liquid baffle cannot further improve the quality and uniformity of liquid distribution.

精馏和吸收效率的提高有助于节能减排,提高产品质量,无论对于较大流量的液体和较小流量的液体分布,布液均匀性和布液点的个数都很重要,需要有更好的技术手段提升分布器的分布均匀性和布液点密度,目前的技术手段尚不能满足此项要求。 The improvement of rectification and absorption efficiency helps energy saving and emission reduction, and improves product quality. Regardless of the liquid distribution of large flow rate or small flow rate, the uniformity of liquid distribution and the number of liquid distribution points are very important, and more Good technical means improve the distribution uniformity of the distributor and the density of liquid distribution points, but the current technical means cannot meet this requirement.

发明内容 Contents of the invention

本发明创造要解决的问题是提供一种多点均布液体分布装置。 The problem to be solved by the invention is to provide a multi-point evenly distributed liquid distribution device.

为解决上述技术问题,本发明创造采用的技术方案是: In order to solve the problems of the technologies described above, the technical solution adopted by the present invention is:

一种液体分布装置,包括一个母布液管和若干个子布液管,所述母布液管为上端开口底端封闭的半通管结构,所述子布液管为异型管,其一端嵌入母布液管的底端且向上伸出母布液管底板,另一端相对于所述母布液管呈放射状向下延伸,所述母布液管的侧壁上开有进液孔,所述子布液管的侧壁上端开有若干排液流孔。 A liquid distribution device, comprising a mother liquid distribution pipe and several sub-liquid distribution pipes, the mother liquid distribution pipe is a semi-through pipe structure with an open upper end and a closed bottom end, and the sub-liquid distribution pipe is a special-shaped pipe, one end of which is embedded The bottom end of the mother liquid pipe protrudes upwards from the bottom plate of the mother liquid pipe, and the other end extends radially downward relative to the mother liquid pipe. There is a liquid inlet hole on the side wall of the mother liquid pipe. The upper end of the side wall of the liquid distribution pipe is provided with a number of liquid discharge orifices.

所述子布液管为“S”形管状结构。 The sub liquid distribution pipe is an "S" shaped tubular structure.

所述子布液管分为上管段、中间管段和下管段,各管段之间圆弧过渡,整个子布液管一体成型,且所述子布液管的上管段与下管段均为竖直管,所述中间管段为水平管或倾斜管,倾斜管的倾斜角度为15-75°。 The sub-liquid distribution pipe is divided into an upper pipe section, a middle pipe section and a lower pipe section, each pipe section has a circular arc transition, and the entire sub-liquid distribution pipe is integrally formed, and the upper pipe section and the lower pipe section of the sub-liquid distribution pipe are both vertical pipe, the intermediate pipe section is a horizontal pipe or an inclined pipe, and the inclination angle of the inclined pipe is 15-75°.

所述子布液管的上端开斜口。 The upper end of the sub liquid distribution pipe is obliquely opened.

所述子布液管的侧壁上距开口处5mm处开有若干排液流孔。 A number of drainage holes are opened on the side wall of the sub-distribution pipe at a distance of 5mm from the opening.

所述子布液管的个数为3~7个。 The number of the sub liquid distribution pipes is 3-7.

所述母布液管侧壁开1-3排进液孔,每一排的进液孔个数为1-4个,其中最上排的进液孔与母布液管的上管口距离约5-15mm。 There are 1-3 rows of liquid inlet holes on the side wall of the mother cloth liquid pipe, and the number of liquid inlet holes in each row is 1-4, and the distance between the uppermost row of liquid inlet holes and the upper nozzle of the mother cloth liquid pipe is about 5-15mm.

所述液流孔和进液孔的形状可设计为圆孔、椭圆孔、三角形孔或正方形孔中的一种。 The shape of the liquid flow hole and the liquid inlet hole can be designed as one of a round hole, an oval hole, a triangular hole or a square hole.

本发明创造具有的优点和积极效果是:本发明创造改变了现有槽式分布器的二级槽布液方式,通过母布液管和若干子布液管组合,增加分布器的布液点,从而提高了现有分布器操作弹性、液体分布均匀性和布液点密度;本装置还可以直接安装在积液板(槽)上,作为布液器使用,使得布液点提高1-3倍,进而提高现有填料塔或者反应器的效率,降低能耗,提高产品收率和纯度;且本装置的结构特点与安装方式使得该装置能够便于拆装和检修清理。 The advantages and positive effects of the invention are: the invention changes the liquid distribution method of the secondary tank of the existing trough distributor, and increases the liquid distribution point of the distributor through the combination of the main liquid distribution pipe and several sub-liquid distribution pipes , thus improving the operating flexibility, liquid distribution uniformity and liquid distribution point density of the existing distributor; this device can also be directly installed on the liquid accumulation plate (trough) and used as a liquid distributor to increase the liquid distribution point by 1-3 times , and then improve the efficiency of the existing packed tower or reactor, reduce energy consumption, and increase product yield and purity; and the structural characteristics and installation method of the device make the device easy to disassemble, repair and clean.

附图说明 Description of drawings

图1是本发明创造的一种实施例的结构示意图; Fig. 1 is a structural representation of an embodiment of the present invention;

图2是本发明创造的一种实施例的俯视图; Fig. 2 is a top view of an embodiment of the invention;

图3是本发明创造的图2中A-A截面的剖面图; Fig. 3 is the sectional view of the A-A section in Fig. 2 that the present invention creates;

图4是本发明创造在槽式分布器中的使用状态的俯视图; Fig. 4 is a top view of the invention in use in a trough distributor;

图5是本发明创造图4中B-B截面的剖面图。 Fig. 5 is a sectional view of the B-B section in Fig. 4 of the present invention.

具体实施方式 Detailed ways

下面结合附图对本发明创造进行进一步说明。 The invention will be further described below in conjunction with the accompanying drawings.

如图1-3所示,本发明创造公开一种液体分布装置,包括一个母布液管1和若干个子布液管2,其中,母布液管1为上端开口底端封闭的半通管结构,母布液管侧壁上开1-3排进液孔3,每排进液孔3的个数为1-4个,最上排进液孔与上管口距离约5-15mm,子布液管2为异型管,其上端开斜口。若干个子布液管2均匀排布成一组(优选3~7个子布液管),且上述子布液管2的一端均嵌入母布液管1的底端且向上伸出母布液管1底板,另一端相对于母布液管1呈放射状向下延伸。子布液管2的侧壁上距开口处5-10mm处开有若干排液流孔4。 As shown in Figures 1-3, the invention discloses a liquid distribution device, which includes a mother liquid distribution pipe 1 and several sub liquid distribution pipes 2, wherein the mother liquid distribution pipe 1 is a half-through pipe with an open upper end and a closed bottom end Structure, 1-3 rows of liquid inlet holes 3 are opened on the side wall of the mother cloth liquid pipe, the number of liquid inlet holes 3 in each row is 1-4, the distance between the uppermost row of liquid inlet holes and the upper nozzle is about 5-15mm, The liquid distribution pipe 2 is a special-shaped pipe with an oblique opening on its upper end. Several sub-liquid distribution pipes 2 are evenly arranged into a group (preferably 3 to 7 sub-liquid distribution pipes), and one end of the above-mentioned sub-liquid distribution pipes 2 is embedded in the bottom end of the mother liquid distribution pipe 1 and protrudes upward from the mother liquid distribution pipe 1 The other end of the bottom plate extends radially downward relative to the mother distribution liquid pipe 1 . The side wall of the sub-distributing liquid pipe 2 is provided with a number of discharge orifices 4 at 5-10 mm from the opening.

上述子布液管2可以设计成“S”形管状结构,具体可以设计分为上管段、中间管段和下管段,各管段之间圆弧过渡,整个子布液管2一体成型,且该子布液管2的上管段与下管段均为竖直管,中间管段为水平管或倾斜管,倾斜管的倾斜角度为15-75度。 The above-mentioned sub-liquid distribution pipe 2 can be designed as an "S"-shaped tubular structure, which can be specifically designed to be divided into an upper pipe section, a middle pipe section and a lower pipe section. The upper pipe section and the lower pipe section of the liquid distribution pipe 2 are vertical pipes, the middle pipe section is a horizontal pipe or an inclined pipe, and the inclination angle of the inclined pipe is 15-75 degrees.

液流孔4和进液孔3的形状可设计为圆孔、椭圆孔、三角形孔或正方形孔中的一种。 The shape of the liquid flow hole 4 and the liquid inlet hole 3 can be designed as one of a round hole, an oval hole, a triangular hole or a square hole.

如图4、5所示,本发明创造的液体分布装置可以安装在槽式液体分布器的二级槽的底部,也可以均布在槽盘式分布器的水平板上,或者升气管的侧面以起到增加整个液体分布器的操作弹性、液体分布均匀性和布液点密度;且该装置能够便于拆装和检修清理。 As shown in Figures 4 and 5, the liquid distribution device created by the present invention can be installed at the bottom of the secondary tank of the trough-type liquid distributor, or evenly distributed on the horizontal plate of the trough-distributor, or the side of the air riser In order to increase the operating flexibility, liquid distribution uniformity and liquid distribution point density of the entire liquid distributor; and the device can be easily disassembled, repaired and cleaned.

实际使用过程中,液体从母布液管1的侧壁,靠液体压力流入管腔,一部分落入管底部,在管腔内形成一定高度的液位,通过液体压头,从子布液管2的侧壁液流孔4流入子布液管2内,再经子布液管2从子布液管2下端流出;另一部分随机下落过程中,被子布液管2上端的斜口均等分割,直接流入子布液管2中,靠重力和液位差流到子布液管2下端。 During actual use, the liquid flows into the lumen from the side wall of the main liquid distribution pipe 1 by liquid pressure, and part of it falls into the bottom of the pipe to form a certain level of liquid in the lumen. The liquid flow hole 4 on the side wall of 2 flows into the sub-liquid distribution pipe 2, and then flows out from the lower end of the sub-liquid distribution pipe 2 through the sub-liquid distribution pipe 2; the other part is equally divided by the oblique opening at the upper end of the sub-liquid distribution pipe 2 during the random falling process , directly flows into the sub-distribution liquid pipe 2, and flows to the lower end of the sub-distribution liquid pipe 2 by gravity and liquid level difference.

以上对本发明创造的实施例进行了详细说明,但所述内容仅为本发明创造的较佳实施例,不能被认为用于限定本发明的实施范围。凡依本发明创造范围所作的均等变化与改进等,均应仍归属于本专利涵盖范围之内。 The embodiments of the present invention have been described in detail above, but the content described is only a preferred embodiment of the present invention and cannot be considered as limiting the implementation scope of the present invention. All equal changes and improvements made according to the creative scope of the present invention should still belong to the scope covered by this patent.

Claims (8)

1.一种液体分布装置,其特征在于:包括一个母布液管(1)和若干个子布液管(2),所述母布液管(1)为上端开口底端封闭的半通管结构,所述子布液管(2)为异型管,其一端嵌入母布液管(1)的底端且向上伸出母布液管(1)底板,另一端相对于所述母布液管(1)呈放射状向下延伸,所述母布液管(1)的侧壁上开有进液孔(3),所述子布液管(2)的侧壁上端开有若干排液流孔(4)。 1. A liquid distribution device, characterized in that: it comprises a mother liquid distribution pipe (1) and several sub liquid distribution pipes (2), and said mother liquid distribution pipe (1) is a semi-through pipe with an open upper end and a closed bottom end structure, the sub-distribution pipe (2) is a special-shaped pipe, one end of which is embedded in the bottom of the mother liquid pipe (1) and protrudes upward from the bottom plate of the mother liquid pipe (1), and the other end is opposite to the mother liquid pipe (1). The pipe (1) extends radially downwards, the side wall of the mother liquid distribution pipe (1) is provided with a liquid inlet hole (3), and the upper end of the side wall of the sub liquid distribution pipe (2) is provided with a number of discharge holes Orifice (4). 2.根据权利要求1所述的液体分布装置,其特征在于:所述子布液管为“S”形管状结构。 2. The liquid distribution device according to claim 1, characterized in that: the sub liquid distribution pipe is an "S" shaped tubular structure. 3.根据权利要求1所述的液体分布装置,其特征在于:所述子布液管(2)分为上管段、中间管段和下管段,各管段之间圆弧过渡,整个子布液管(2)一体成型,且所述子布液管(2)的上管段与下管段均为竖直管,所述中间管段为水平管或倾斜管,倾斜管的倾斜角度为15-75°。 3. The liquid distribution device according to claim 1, characterized in that: the sub-liquid distribution pipe (2) is divided into an upper pipe section, a middle pipe section and a lower pipe section, each pipe section has a circular arc transition, and the entire sub-liquid distribution pipe (2) It is integrally formed, and the upper pipe section and the lower pipe section of the sub-liquid distribution pipe (2) are both vertical pipes, and the middle pipe section is a horizontal pipe or an inclined pipe, and the inclined angle of the inclined pipe is 15-75°. 4.根据权利要求1所述的液体分布装置,其特征在于:所述子布液管(2)的上端开斜口。 4. The liquid distribution device according to claim 1, characterized in that: the upper end of the sub liquid distribution pipe (2) has an oblique opening. 5.根据权利要求1所述的液体分布装置,其特征在于:所述子布液管(2)的侧壁上距开口处5mm处开有若干排液流孔(4)。 5. The liquid distribution device according to claim 1, characterized in that: the side wall of the sub liquid distribution pipe (2) is provided with several liquid drainage holes (4) at a distance of 5 mm from the opening. 6.根据权利要求1所述的液体分布装置,其特征在于:所述子布液管(2)的个数为3~7个。 6. The liquid distribution device according to claim 1, characterized in that the number of said sub liquid distribution pipes (2) is 3-7. 7.根据权利要求1所述的液体分布装置,其特征在于:所述母布液管侧壁上开1-3排进液孔(3),每一排的进液孔(3)个数为1-4个。 7. The liquid distribution device according to claim 1, characterized in that: 1-3 rows of liquid inlet holes (3) are opened on the side wall of the mother cloth liquid pipe, and the number of liquid inlet holes (3) in each row is 1-4 pieces. 8.根据权利要求5或7所述的液体分布装置,其特征在于:所述液流孔(4)和进液孔(3)的形状可设计为圆孔、椭圆孔、三角形孔或正方形孔中的一种。 8. The liquid distribution device according to claim 5 or 7, characterized in that: the shape of the liquid flow hole (4) and the liquid inlet hole (3) can be designed as a round hole, an oval hole, a triangular hole or a square hole One of.
CN201420842657.8U 2014-12-25 2014-12-25 A kind of liquid distribution device Expired - Lifetime CN204428869U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110393939A (en) * 2019-09-05 2019-11-01 江苏美阳科技有限公司 Precise electronic industry spent glycol depth rectifier unit
CN110813034A (en) * 2019-11-13 2020-02-21 上海交通大学 S-tube bundle falling film absorber

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110393939A (en) * 2019-09-05 2019-11-01 江苏美阳科技有限公司 Precise electronic industry spent glycol depth rectifier unit
CN110813034A (en) * 2019-11-13 2020-02-21 上海交通大学 S-tube bundle falling film absorber

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