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CN204421608U - Lead melting furnace in a kind of lead-acid storage battery production line - Google Patents

Lead melting furnace in a kind of lead-acid storage battery production line Download PDF

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CN204421608U
CN204421608U CN201520059653.7U CN201520059653U CN204421608U CN 204421608 U CN204421608 U CN 204421608U CN 201520059653 U CN201520059653 U CN 201520059653U CN 204421608 U CN204421608 U CN 204421608U
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lead
chamber
heat storage
regenerator
combustion
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袁文勇
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Jiangxi Chunxing New Energy Co ltd
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Long New Power Co Ltd In Jiangxi
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Abstract

本实用新型公开了一种铅酸蓄电池生产线上的熔铅炉,所述锅体固定安装在锅座上,锅体上设有废气排放口,锅体的一侧设有火室,火室和锅体之间设有挡火墙,火室上设有火嘴,所述火嘴的右侧安装有蓄热燃烧组件,废气排放口设在锅体的侧面,蓄热燃烧组件由下部的燃烧段和上部的蓄热段组成,蓄热段包括蓄热室、蓄热体以及装设于蓄热室底部的进气管道,蓄热体装设于蓄热室内,蓄热体通过蓄热体托架支承于蓄热室内,燃烧段包括燃烧室以及装设于燃烧室上的长明火装置和主煤气喷口。该铅酸蓄电池生产线上的熔铅炉,煤气燃烧阻力减小,废气排放更加通畅,温度分布更加均匀,蓄热燃烧组件能够对炉内的余热进行蓄能,大大提高了熔炉的使用寿命,热利用率提高。

The utility model discloses a lead-melting furnace on a lead-acid storage battery production line. The pot body is fixedly installed on a pot base, the pot body is provided with a waste gas discharge port, and one side of the pot body is provided with a fire chamber. There is a fire-retaining wall between the pots, and a burner is provided on the fire chamber, and a regenerative combustion assembly is installed on the right side of the burner, and the exhaust gas discharge port is set on the side of the pot body. The heat storage section consists of a heat storage chamber, a heat storage body and an air intake pipe installed at the bottom of the heat storage chamber. The heat storage body is installed in the heat storage chamber, and the heat storage body is supported by the heat storage body. The frame is supported in the heat storage chamber, and the combustion section includes a combustion chamber, an ever-burning flame device and a main gas nozzle installed on the combustion chamber. The lead-melting furnace on the lead-acid battery production line has reduced gas combustion resistance, smoother exhaust gas discharge, and more uniform temperature distribution. Increased utilization.

Description

一种铅酸蓄电池生产线上的熔铅炉A lead-melting furnace on a lead-acid battery production line

技术领域 technical field

本实用新型涉及电池生产设备技术领域,具体为一种铅酸蓄电池生产线上的熔铅炉。 The utility model relates to the technical field of battery production equipment, in particular to a lead-melting furnace on a lead-acid storage battery production line.

背景技术 Background technique

铅板是铅酸蓄电池最重要的部件之一,制造铅板最重要的过程就是进行熔铅,现有的熔铅炉在结构设计方面存在问题,生产使用过程中经常出现烟气排放不畅、火室憋火等现象,炉体内温度分布极不均匀。由于高温高氧区集中于火室,导致火室耐火材料及锅体正对火室面烧损腐蚀加快,使得熔铅炉火室寿命只有4 个月,锅体平均寿命只有6个月,热效率低,化料时间长,且漏铅后难于清理,其次就是高温高氧区的热量,在熔炉停止工作时无法进行蓄热,大大浪费了热量,增加了生产成本和职工劳动强度,降低了能源利用率。 The lead plate is one of the most important parts of the lead-acid battery. The most important process of manufacturing the lead plate is to melt the lead. There are problems in the structural design of the existing lead melting furnace. The temperature distribution in the furnace body is extremely uneven. Since the high-temperature and high-oxygen zone is concentrated in the fire chamber, the refractory material of the fire chamber and the surface of the pot facing the fire chamber will be burned and corroded faster, so that the life of the fire chamber of the lead melting furnace is only 4 months, and the average life of the pot body is only 6 months. Low, long chemical time, and it is difficult to clean up after lead leakage, followed by the heat in the high temperature and high oxygen area, which cannot store heat when the furnace stops working, which greatly wastes heat, increases production costs and labor intensity, and reduces energy consumption. utilization rate.

实用新型内容 Utility model content

本实用新型的目的在于提供一种铅酸蓄电池生产线上的熔铅炉,以解决上述背景技术中提出的问题。 The purpose of this utility model is to provide a lead-melting furnace on a lead-acid storage battery production line to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本实用新型提供如下技术方案:一种铅酸蓄电池生产线上的熔铅炉,包括火嘴、火室、挡火墙、进气口、锅体、锅座、废气排放口和蓄热燃烧组件,所述锅体固定安装在锅座上,锅体上设有废气排放口,锅体的一侧设有火室,火室和锅体之间设有挡火墙,火室上设有火嘴,所述火嘴的右侧安装有蓄热燃烧组件,废气排放口设在锅体的侧面,挡火墙上开设有进气口。 In order to achieve the above purpose, the utility model provides the following technical solutions: a lead-melting furnace on a lead-acid battery production line, including a burner, a fire chamber, a fire wall, an air inlet, a pot body, a pot seat, an exhaust gas discharge port and a storage tank. Thermal combustion assembly, the pot body is fixedly installed on the pot base, the pot body is provided with a waste gas discharge port, one side of the pot body is provided with a fire chamber, a fire wall is provided between the fire chamber and the pot body, and the fire chamber is provided with There is a burner, and a regenerative combustion assembly is installed on the right side of the burner, the waste gas discharge port is arranged on the side of the pot body, and an air inlet is opened on the fire retaining wall.

蓄热燃烧组件由下部的燃烧段和上部的蓄热段组成,蓄热段包括蓄热室、蓄热体以及装设于蓄热室底部的进气管道,蓄热体装设于蓄热室内,蓄热体通过蓄热体托架支承于蓄热室内,燃烧段包括燃烧室以及装设于燃烧室上的长明火装置和主煤气喷口。 The regenerative combustion assembly consists of a lower combustion section and an upper regenerative section. The regenerative section includes a regenerator, a regenerator, and an air intake pipe installed at the bottom of the regenerator. The regenerator is installed in the regenerator. , the regenerator is supported in the regenerator chamber through the regenerator bracket, and the combustion section includes a combustion chamber, an eternal flame device and a main gas nozzle installed on the combustion chamber.

优选的,所述火室的空间高度为912mm。 Preferably, the space height of the fire chamber is 912mm.

优选的,所述进气口的直径为520mm。 Preferably, the diameter of the air inlet is 520mm.

优选的,所述进气管道上装设有用来控制进气管道与外界空气导通或与火嘴导通的切换装置。 Preferably, the air intake pipe is provided with a switching device for controlling the conduction of the air intake pipe with the outside air or with the burner.

优选的,所述蓄热体为蜂窝状蓄热体。 Preferably, the heat storage body is a honeycomb heat storage body.

与现有技术相比,本实用新型的有益效果是:该铅酸蓄电池生产线上的熔铅炉,煤气燃烧阻力减小,废气排放更加通畅,温度分布更加均匀,蓄热燃烧组件能够对炉内的余热进行蓄能,大大提高了熔炉的使用寿命,热利用率提高。 Compared with the prior art, the beneficial effects of the utility model are: the lead-melting furnace on the lead-acid battery production line has reduced gas combustion resistance, smoother exhaust gas discharge, more uniform temperature distribution, and the heat storage and combustion components can be used in the furnace. The waste heat is used for energy storage, which greatly improves the service life of the furnace and improves the heat utilization rate.

附图说明 Description of drawings

图1为本实用新型结构示意图。 Fig. 1 is the structural representation of the utility model.

图中:1火嘴、2火室、3挡火墙、4进气口、5锅体、6锅座、7废气排放口、8蓄热燃烧组件、081燃烧段、811燃烧室、812长明火装置、813主煤气喷口、082蓄热段、821蓄热室、822蓄热体、823进气管道和824蓄热体托架。 In the figure: 1 burner, 2 fire chamber, 3 fire retaining wall, 4 air inlet, 5 pot body, 6 pot seat, 7 waste gas discharge port, 8 regenerative combustion assembly, 081 combustion section, 811 combustion chamber, 812 permanent flame device, 813 main gas nozzle, 082 heat storage section, 821 heat storage chamber, 822 heat storage body, 823 air intake pipe and 824 heat storage body bracket.

具体实施方式 Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。 The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

请参阅图1,本实用新型提供一种技术方案:一种铅酸蓄电池生产线上的熔铅炉,包括火嘴1、火室2、挡火墙3、进气口4、锅体5、锅座6、废气排放口7和蓄热燃烧组件8,所述锅体5固定安装在锅座6上,锅体5上设有废气排放口7,锅体5的一侧设有火室2,所述火室2 的空间高度为912mm,火室2和锅体5之间设有挡火墙3,火室2上设有火嘴1,所述火嘴1的右侧安装有蓄热燃烧组件8,废气排放口7设在锅体5的侧面,挡火墙3 上开设有进气口4,所述进气口4 的直径为520mm。 Please refer to Figure 1, the utility model provides a technical solution: a lead-melting furnace on a lead-acid battery production line, including a burner 1, a fire chamber 2, a fire wall 3, an air inlet 4, a pot body 5, and a pot seat 6. The waste gas discharge port 7 and the heat storage combustion assembly 8, the pot body 5 is fixedly installed on the pot base 6, the pot body 5 is provided with a waste gas discharge port 7, and one side of the pot body 5 is provided with a fire chamber 2, so The space height of the fire chamber 2 is 912 mm, a fire wall 3 is provided between the fire chamber 2 and the pot body 5, a burner 1 is arranged on the fire chamber 2, and a regenerative combustion assembly 8 is installed on the right side of the burner 1 , Exhaust gas outlet 7 is located at the side of pot body 5, is provided with air inlet 4 on fire-retaining wall 3, and the diameter of described air inlet 4 is 520mm.

    蓄热燃烧组件8由下部的燃烧段081和上部的蓄热段082组成,蓄热段082包括蓄热室821、蓄热体822以及装设于蓄热室821底部的进气管道823,蓄热体822装设于蓄热室821内,此时两者之间的气体为上下流向,蓄热体822下部必须有允许气流通过的托盘装置来固定,因此蓄热体822通过蓄热体托架824 支承于蓄热室821内。由于蓄热段082设置在燃烧段081下方,蓄热体822下部始终处于低温区,该蓄热体托架824采用常规结构即可,且使用寿命长。进气管道823上装设有用来控制进气管道823与外界空气导通或与火嘴1导通的切换装置,该切换装置为定时切换装置。蓄热体822采用蜂窝状蓄热体代替蓄热球为换热介质,有利于减少蓄热室821体积。燃烧段081包括燃烧室811以及装设于燃烧室811上的长明火装置812和主煤气喷口813。 The regenerative combustion assembly 8 consists of a lower combustion section 081 and an upper regenerative section 082. The regenerative section 082 includes a regenerator 821, a regenerator 822, and an air intake pipe 823 installed at the bottom of the regenerator 821. The heat storage body 822 is installed in the heat storage chamber 821. At this time, the gas between the two flows up and down. The lower part of the heat storage body 822 must be fixed by a tray device that allows the air flow to pass through. Therefore, the heat storage body 822 passes through the heat storage body. The frame 824 is supported in the regenerator 821. Since the heat storage section 082 is arranged below the combustion section 081, the lower part of the heat storage body 822 is always in a low temperature region, and the heat storage body bracket 824 can adopt a conventional structure and has a long service life. The air intake pipe 823 is equipped with a switching device for controlling the conduction of the air intake pipe 823 with the outside air or with the burner 1, and the switching device is a timing switching device. The heat storage body 822 adopts a honeycomb heat storage body instead of a heat storage ball as a heat exchange medium, which is beneficial to reduce the volume of the heat storage chamber 821 . The combustion section 081 includes a combustion chamber 811 , and an eternal flame device 812 and a main gas nozzle 813 installed on the combustion chamber 811 .

对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。  It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned. the

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。 In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.

Claims (5)

1.一种铅酸蓄电池生产线上的熔铅炉,包括火嘴、火室、挡火墙、进气口、锅体、锅座、废气排放口和蓄热燃烧组件,其特征在于:所述锅体固定安装在锅座上,锅体上设有废气排放口,锅体的一侧设有火室,火室和锅体之间设有挡火墙,火室上设有火嘴,所述火嘴的右侧安装有蓄热燃烧组件,废气排放口设在锅体的侧面,挡火墙上开设有进气口; 1. A lead-melting furnace on a lead-acid battery production line, comprising a burner, a fire chamber, a fire wall, an air inlet, a pot body, a pot seat, an exhaust gas discharge port and a heat storage combustion assembly, characterized in that: the pot The body is fixedly installed on the pot base, the pot body is provided with a waste gas discharge port, one side of the pot body is provided with a fire chamber, a fire wall is provided between the fire chamber and the pot body, and the fire chamber is provided with a nozzle. The right side of the mouth is equipped with a regenerative combustion assembly, the exhaust gas discharge port is set on the side of the pot body, and an air inlet is opened on the fire wall; 蓄热燃烧组件由下部的燃烧段和上部的蓄热段组成,蓄热段包括蓄热室、蓄热体以及装设于蓄热室底部的进气管道,蓄热体装设于蓄热室内,蓄热体通过蓄热体托架支承于蓄热室内,燃烧段包括燃烧室以及装设于燃烧室上的长明火装置和主煤气喷口。 The regenerative combustion assembly consists of a lower combustion section and an upper regenerative section. The regenerative section includes a regenerator, a regenerator, and an air intake pipe installed at the bottom of the regenerator. The regenerator is installed in the regenerator. , the regenerator is supported in the regenerator chamber through the regenerator bracket, and the combustion section includes a combustion chamber, an eternal flame device and a main gas nozzle installed on the combustion chamber. 2.根据权利要求1所述的一种铅酸蓄电池生产线上的熔铅炉,其特征在于:所述火室的空间高度为912mm。 2. The lead-melting furnace on a lead-acid battery production line according to claim 1, characterized in that: the space height of the fire chamber is 912mm. 3.根据权利要求1所述的一种铅酸蓄电池生产线上的熔铅炉,其特征在于:所述进气口的直径为520mm。 3. The lead-melting furnace on a lead-acid battery production line according to claim 1, characterized in that: the diameter of the air inlet is 520mm. 4.根据权利要求1所述的一种铅酸蓄电池生产线上的熔铅炉,其特征在于:所述进气管道上装设有用来控制进气管道与外界空气导通或与火嘴导通的切换装置。 4. The lead-melting furnace on a kind of lead-acid storage battery production line according to claim 1, it is characterized in that: described air inlet pipe is equipped with and is used for controlling air inlet pipe and outside air conduction or with burner conduction. Switch device. 5.根据权利要求1所述的一种铅酸蓄电池生产线上的熔铅炉,其特征在于:所述蓄热体为蜂窝状蓄热体。 5. The lead-melting furnace on a lead-acid battery production line according to claim 1, characterized in that: the heat accumulator is a honeycomb heat accumulator.
CN201520059653.7U 2015-01-28 2015-01-28 Lead melting furnace in a kind of lead-acid storage battery production line Expired - Lifetime CN204421608U (en)

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