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CN204420636U - LED tube light - Google Patents

LED tube light Download PDF

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Publication number
CN204420636U
CN204420636U CN201520006874.8U CN201520006874U CN204420636U CN 204420636 U CN204420636 U CN 204420636U CN 201520006874 U CN201520006874 U CN 201520006874U CN 204420636 U CN204420636 U CN 204420636U
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lamp
space
lamp cap
aluminum substrate
led
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CN201520006874.8U
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Chinese (zh)
Inventor
王漫佳
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Bo Shi Road Shenzhen Lighting Co Ltd
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Bo Shi Road Shenzhen Lighting Co Ltd
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  • Fastening Of Light Sources Or Lamp Holders (AREA)

Abstract

The utility model provides a kind of LED tube light, comprise: transparent glass tube, the double-colored diffusion shell of PC, aluminium base, power drives assembly and two PC lamp holders, transparent glass tube is coated on outside the double-colored diffusion shell of described PC, the double-colored diffusion shell of PC comprises a mounting groove, mounting groove is provided with holding section, aluminium base is installed in mounting groove, PC installs a PC lamp holder in double-colored diffusion shell two ends respectively, the tubular location division that PC lamp holder comprises lamp cap cover and is connected together with lamp cap cover, tubular is provided with insulation wall in location division, tubular localization part is the first space and second space by insulation wall, first space and lamp cap cover form accommodation space, power drives assembly to be arranged in accommodation space and to be electrically connected at lamp cap cover, the position of the corresponding aluminium base of described insulation board arranges opening, the end of aluminium base enters in accommodation space through opening, and be electrically connected at described power drives assembly.

Description

LED玻璃灯管LED glass tube

技术领域 technical field

本实用新型涉及LED照明领域,特别涉及一种LED玻璃灯管。 The utility model relates to the field of LED lighting, in particular to an LED glass lamp tube.

背景技术 Background technique

当前,LED灯管的管材一般是“半塑半铝”结构,管材由铝合金和PC(聚碳酸酯)罩构成,“扁长条形”驱动电源置于铝合金半圆空腔内,LED灯板的光线通过PC罩射出。归纳起来,这种结构的灯具在生产和维修过程中主要会面临以下两个问题: At present, the tubes of LED lamps are generally "half-plastic and half-aluminum" structures. The tubes are made of aluminum alloy and PC (polycarbonate) cover. The "flat strip" driving power is placed in the aluminum alloy semicircular cavity. The light from the board exits through the PC cover. To sum up, lamps with this structure will mainly face the following two problems during the production and maintenance process:

(一)装配效率低。 (1) The assembly efficiency is low.

1、装配时需要将“扁长条形”电源增加绝缘保护层再塞进半圆铝合金内。 1. When assembling, it is necessary to add an insulating protective layer to the "flat and long strip" power supply and then insert it into the semicircular aluminum alloy.

2、装配时需要将铝合金与PC罩装配在一起。 2. When assembling, it is necessary to assemble the aluminum alloy and the PC cover together.

(二)安全性较差。 (2) Poor security.

非隔离电源的成本比隔离电源的成本低,效率却比隔离电源的高,因此LED目光灯管大都会采用非隔离电源。220V交流电通过非隔离电源,到达电源的输出端,为LED灯板供电。灯板的铝基板与灯壳的铝合金之间只有的极薄绝缘层作隔离,触摸负载就有触电的危险。 The cost of non-isolated power supply is lower than that of isolated power supply, but the efficiency is higher than that of isolated power supply. Therefore, most LED lighting tubes use non-isolated power supply. The 220V AC passes through the non-isolated power supply and reaches the output end of the power supply to supply power for the LED light board. There is only a very thin insulating layer between the aluminum base plate of the lamp board and the aluminum alloy of the lamp housing for isolation, and there is a risk of electric shock when touching the load.

实用新型内容 Utility model content

本实用新型的目的在于提供一种结构简单,安装方便,成本较低,安全可靠性较好的LED玻璃灯管。 The purpose of the utility model is to provide an LED glass lamp tube with simple structure, convenient installation, low cost and good safety and reliability.

为实现上述目的,本实用新型提供一种LED玻璃灯管,包括:透明玻璃管、PC双色扩散罩、铝基板、电源驱动组件及两个PC灯头,所述透明玻璃管包覆于所述PC双色扩散罩外侧,所述PC双色扩散罩包括一安装槽,所述安装槽设有卡合部,所述铝基板安装于所述安装槽中,所述PC双色扩散罩两端分别安装一个PC灯头,所述PC灯头包括灯头盖及与灯头盖卡合连接的筒状定位部,所述筒状定位部内设有绝缘壁,所述绝缘壁将筒状定 位部分为第一空间和第二空间,所述第一空间与灯头盖形成容置空间,所述驱动电源组件安装在所述容置空间中并电性连接于灯头盖,所述绝缘板对应铝基板的位置设置开口,所述铝基板的端部穿过开口进入容置空间中,并电性连接于所述驱动电源组件。 In order to achieve the above purpose, the utility model provides an LED glass lamp tube, including: a transparent glass tube, a PC two-color diffusion cover, an aluminum substrate, a power drive component and two PC lamp holders, the transparent glass tube is coated on the PC On the outside of the two-color diffusion cover, the PC two-color diffusion cover includes a mounting groove, the installation groove is provided with a locking part, the aluminum substrate is installed in the installation groove, and a PC is installed at both ends of the PC two-color diffusion cover. Lamp holder, the PC lamp holder includes a lamp cap and a cylindrical positioning part engaged with the lamp cap, the cylindrical positioning part is provided with an insulating wall, and the insulating wall divides the cylindrical positioning part into a first space and a second space. Two spaces, the first space and the lamp cap form an accommodating space, the driving power supply assembly is installed in the accommodating space and electrically connected to the lamp cap, and the insulating plate is provided with an opening corresponding to the position of the aluminum substrate, so The end of the aluminum substrate enters the accommodating space through the opening, and is electrically connected to the driving power supply assembly.

优选的,所述透明玻璃管呈圆筒状,所述PC双色扩散罩也呈圆筒状,所述PC双色扩散罩容置于该透明玻璃管内,并挡靠于两个PC灯头之间。 Preferably, the transparent glass tube is cylindrical, and the PC two-color diffusion cover is also cylindrical. The PC two-color diffusion cover is accommodated in the transparent glass tube and is placed between two PC lamp heads.

优选的,所述铝基板中包括数个LED发光单元。 Preferably, the aluminum substrate includes several LED light emitting units.

优选的,所述PC双色扩散罩的内表面设有数个折射槽或者光学膜。 Preferably, the inner surface of the PC two-color diffusion cover is provided with several refraction grooves or optical films.

优选的,所述筒状定位部内表面对应所述铝基板设有穿插槽,所述灯头盖设有数个卡扣,所述筒状定位部对应设有数个插穿形式的扣位。 Preferably, the inner surface of the cylindrical positioning part is provided with through slots corresponding to the aluminum substrate, the lamp cover is provided with several buckles, and the cylindrical positioning part is correspondingly provided with several buckles in the form of insertion.

本实用新型的有益效果:本实用新型提供的LED玻璃灯管使用电源相对较小,结构简单,灯头作为电源仓的形式避开与光源板的接触结构,将电源高度集中在PC灯头上,使得本身灯管的发光面远远大于传统的铝材LED灯管,灯头采用优化的模具形式,避开斜顶,全部由插穿的形式做了扣位,使得PC灯头模具产能提高了30%,成本低,PC灯头盖子易装配,可靠性高。 Beneficial effects of the utility model: the LED glass lamp tube provided by the utility model uses a relatively small power supply and has a simple structure. The form of the lamp holder as a power supply compartment avoids the contact structure with the light source board, and the power supply is highly concentrated on the PC lamp holder, so that The light-emitting surface of the lamp itself is much larger than that of the traditional aluminum LED lamp. The lamp head adopts an optimized mold form, avoiding the inclined roof, and all buckles are made in the form of insertion, which increases the production capacity of the PC lamp head mold by 30%. The cost is low, the PC lamp cap is easy to assemble, and the reliability is high.

为了能更进一步了解本实用新型的特征以及技术内容,请参阅以下有关本实用新型的详细说明与附图,然而附图仅提供参考与说明用,并非用来对本实用新型加以限制。 In order to further understand the features and technical contents of the present utility model, please refer to the following detailed description and accompanying drawings of the present utility model. However, the accompanying drawings are for reference and illustration only, and are not intended to limit the present utility model.

附图说明 Description of drawings

下面结合附图,通过对本实用新型的具体实施方式详细描述,将使本实用新型的技术方案及其它有益效果显而易见。 The technical solution and other beneficial effects of the utility model will be apparent through the detailed description of the specific implementation of the utility model in conjunction with the accompanying drawings.

附图中, In the attached picture,

图1为本实用新型的LED玻璃灯管的立体结构示意图; Fig. 1 is the schematic diagram of the three-dimensional structure of the LED glass lamp tube of the present invention;

图2为本实用新型的LED玻璃灯管的立体分解示意图; 2 is a three-dimensional exploded schematic view of the LED glass lamp tube of the present invention;

图3为本实用新型的LED玻璃灯管的PC双色扩散罩的结构示意图; Fig. 3 is the structural schematic diagram of the PC two-color diffusion cover of the LED glass lamp tube of the present invention;

图4为本实用新型的LED玻璃灯管的PC灯头结构的筒状定位部的结构示意图。 Fig. 4 is a structural schematic diagram of the cylindrical positioning part of the PC lamp head structure of the LED glass lamp tube of the present invention.

具体实施方式 Detailed ways

为更进一步阐述本实用新型所采取的技术手段及其效果,以下结合本实用新型的优选实施例及其附图进行详细描述。 In order to further illustrate the technical means adopted by the utility model and its effects, a detailed description will be given below in conjunction with preferred embodiments of the utility model and accompanying drawings.

请参阅图1至图4,本实用新型提供一种LED玻璃灯管,包括:透明玻璃管10、PC双色扩散罩20、铝基板30、电源驱动组件40及两个PC灯头50,所述透明玻璃管10包覆于所述PC双色扩散罩20外侧,所述PC双色扩散罩20包括一安装槽22,所述安装槽22设有卡合部24,所述铝基板30安装于所述安装槽22中,所述PC双色扩散罩20两端分别安装一个PC灯头50,所述PC灯头50包括灯头盖52及与灯头盖52卡合连接的筒状定位部54,所述筒状定位部54内设有绝缘壁56,所述绝缘壁56将筒状定位部54分为第一空间542和第二空间544,所述第一空间542与灯头盖52形成容置空间,所述驱动电源组件40安装在所述容置空间中并电性连接于灯头盖52,所述绝缘板56对应铝基板30的位置设置开口562,所述铝基板30的端部穿过开口562进入容置空间中,并电性连接于所述驱动电源组件40。 Please refer to Fig. 1 to Fig. 4, the utility model provides an LED glass lamp tube, including: a transparent glass tube 10, a PC two-color diffusion cover 20, an aluminum substrate 30, a power drive assembly 40 and two PC lamp holders 50, the transparent The glass tube 10 is wrapped on the outside of the PC two-color diffusion cover 20, and the PC two-color diffusion cover 20 includes a mounting groove 22, and the mounting groove 22 is provided with an engaging portion 24, and the aluminum substrate 30 is mounted on the mounting In the groove 22, a PC lamp holder 50 is respectively installed at both ends of the PC two-color diffusion cover 20. The PC lamp holder 50 includes a lamp holder cover 52 and a cylindrical positioning part 54 that is engaged and connected with the lamp holder cover 52. The cylindrical positioning part 54 is provided with an insulating wall 56. The insulating wall 56 divides the cylindrical positioning part 54 into a first space 542 and a second space 544. The first space 542 and the lamp cap 52 form an accommodating space. The driving power The component 40 is installed in the accommodating space and is electrically connected to the lamp cap 52. The insulating plate 56 is provided with an opening 562 corresponding to the position of the aluminum substrate 30, and the end of the aluminum substrate 30 enters the accommodating space through the opening 562. , and electrically connected to the driving power supply assembly 40 .

在本实施例中,所述透明玻璃管10呈圆筒状,所述透明玻璃管10的两端伸入第二空间中,从而将所述透明玻璃管10固定于两个PC灯头50之间。所述透明玻璃管10用于阻隔内部元件与外界联系,防止灰尘或者其他腐蚀性物质接触铝基板30而影响其使用,同时又应具有较高的透光率以尽可能地透过铝基板30发出的光线,玻璃的热稳定性极好,且透明的透明玻璃管10是360°均与空气接触,散热分布均匀,长时间光照不会变黄,更耐污耐腐蚀,更能持久耐用。同时透明玻璃管10的成本是“半塑半铝”管成本的十分之一;即便为了防止眩光,加上玻璃管内壁经过磨砂,喷涂或者腐蚀等工艺处理的成本,玻璃管材的成本也不到“半塑半铝”管材成本的三分之一,为此能大量节约资源。 In this embodiment, the transparent glass tube 10 is cylindrical, and the two ends of the transparent glass tube 10 extend into the second space, so that the transparent glass tube 10 is fixed between two PC lamp holders 50 . The transparent glass tube 10 is used to block internal components from contacting the outside world, prevent dust or other corrosive substances from contacting the aluminum substrate 30 and affect its use, and at the same time, it should have a high light transmittance to penetrate the aluminum substrate 30 as much as possible. The light emitted, the thermal stability of the glass is excellent, and the transparent transparent glass tube 10 is in contact with the air at 360°, the heat dissipation is evenly distributed, the light will not turn yellow for a long time, it is more resistant to pollution and corrosion, and it is more durable. At the same time, the cost of the transparent glass tube 10 is one-tenth of the cost of the "semi-plastic and half-aluminum" tube; To one-third of the cost of "half-plastic half-aluminum" pipes, it can save a lot of resources.

请进一步参阅图3,所述PC双色扩散罩20呈圆筒状,所述PC双色扩散罩20容置于该透明玻璃管10内,并挡靠于两个PC灯头50之间。所述PC双色扩散罩20托住并固定铝基板30。值得一提的是,所述PC双色扩散罩10的内表面可以设置数个折射槽(未图示)或者光学膜(未图示),以对铝基板30发出的光线进行折射,提高LED玻璃灯管的光照效果。 Please refer further to FIG. 3 , the PC two-color diffuser 20 is in a cylindrical shape, and the PC two-color diffuser 20 is housed in the transparent glass tube 10 and is blocked between two PC lamp heads 50 . The PC two-color diffusion cover 20 supports and fixes the aluminum substrate 30 . It is worth mentioning that several refraction grooves (not shown) or optical films (not shown) can be provided on the inner surface of the PC two-color diffusion cover 10 to refract the light emitted by the aluminum substrate 30 and improve the LED glass. The lighting effect of the lamp.

所述铝基板30用于发光,使用LED芯片进行发光,省电,亮度高。在本实施例中,所述铝基板30中包括数个LED发光单元32。 The aluminum substrate 30 is used to emit light, and LED chips are used to emit light, which saves power and has high brightness. In this embodiment, the aluminum substrate 30 includes several LED light emitting units 32 .

还可以在所述筒状定位部54内表面对应所述铝基板30设置穿插槽(未图示),从而引导所述铝基板的端部沿着穿插槽穿过开口562进入容置空间中,所述灯头盖52与所述筒状定位部54卡合连接,具体的,所述灯头盖52设有数个卡扣522,所述筒状定位部54对 应设有数个插穿形式的扣位546,所述PC灯头的设计,利用插穿形式的扣位546代替了传统设计中的斜顶设计,降低了PC灯头的生产难度,从而降低了PC灯头的生产成本。 A slot (not shown) can also be provided on the inner surface of the cylindrical positioning portion 54 corresponding to the aluminum substrate 30, so as to guide the end of the aluminum substrate to pass through the opening 562 along the slot and enter the accommodating space. Among them, the lamp cap 52 is engaged with the cylindrical positioning portion 54. Specifically, the lamp cap 52 is provided with several buckles 522, and the cylindrical positioning portion 54 is correspondingly provided with several inserting buttons. Buckle 546, the design of the PC lamp cap uses the inserted buckle 546 to replace the inclined top design in the traditional design, which reduces the production difficulty of the PC lamp cap, thereby reducing the production cost of the PC lamp cap.

一般而言铝基板30需要电压较小的直流电进行驱动,而市电为220V的交流电,此时需要电源驱动组件40进行电源的转换,在本实用新型中,所述电源驱动组件40容置于由绝缘材料组成的容置空间中,配合绝缘性能较好的LED玻璃灯管使用,能够保证了本实用新型的LED玻璃灯管的安全性能。 Generally speaking, the aluminum base plate 30 needs a direct current with a lower voltage to be driven, while the mains power is an alternating current of 220V. At this time, a power drive assembly 40 is required to convert the power supply. In the present invention, the power drive assembly 40 is housed in In the accommodating space made of insulating materials, the use of LED glass lamp tubes with better insulating properties can ensure the safety performance of the LED glass lamp tubes of the present utility model.

综上所述,本实用新型提供的LED玻璃灯管使用电源相对较小,结构简单,灯头作为电源仓的形式避开与光源板的接触结构,将电源高度集中在PC灯头上,使得本身灯管的发光面远远大于传统的铝材LED灯管,灯头采用优化的模具形式,避开斜顶,全部由插穿的形式做了扣位,使得PC灯头模具产能提高了30%,成本低,PC灯头盖子易装配,可靠性高。 To sum up, the LED glass lamp tube provided by the utility model uses a relatively small power supply and has a simple structure. The lamp head is used as a power supply compartment to avoid the contact structure with the light source board, and the power supply is highly concentrated on the PC lamp head, so that the lamp itself The light-emitting surface of the tube is much larger than the traditional aluminum LED lamp tube. The lamp head adopts an optimized mold form, avoiding the inclined roof, and all buckles are made in the form of insertion, which increases the production capacity of the PC lamp head mold by 30%, and the cost is low. , The PC lamp cap is easy to assemble and has high reliability.

以上所述,对于本领域的普通技术人员来说,可以根据本实用新型的技术方案和技术构思作出其他各种相应的改变和变形,而所有这些改变和变形都应属于本实用新型权利要求的保护范围。 As mentioned above, for those of ordinary skill in the art, various other corresponding changes and deformations can be made according to the technical scheme and technical concept of the present utility model, and all these changes and deformations should belong to the claims of the present utility model. protected range.

Claims (5)

1.一种LED玻璃灯管,其特征在于,包括:透明玻璃管、PC双色扩散罩、铝基板、电源驱动组件及两个PC灯头,所述透明玻璃管包覆于所述PC双色扩散罩外侧,所述PC双色扩散罩包括一安装槽,所述安装槽设有卡合部,所述铝基板安装于所述安装槽中,所述PC双色扩散罩两端分别安装一个PC灯头,所述PC灯头包括灯头盖及与灯头盖卡合连接的筒状定位部,所述筒状定位部内设有绝缘壁,所述绝缘壁将筒状定位部分为第一空间和第二空间,所述第一空间与灯头盖形成容置空间,所述驱动电源组件安装在所述容置空间中并电性连接于灯头盖,所述绝缘板对应铝基板的位置设置开口,所述铝基板的端部穿过开口进入容置空间中,并电性连接于所述驱动电源组件。 1. A LED glass lamp tube, characterized in that it comprises: a transparent glass tube, a PC two-color diffusion cover, an aluminum substrate, a power drive assembly and two PC lamp holders, and the transparent glass tube is coated on the PC two-color diffusion cover On the outside, the PC two-color diffusion cover includes a mounting groove, and the installation groove is provided with an engaging part, the aluminum substrate is installed in the installation groove, and a PC lamp holder is respectively installed at both ends of the PC two-color diffusion cover. The PC lamp cap includes a lamp cap and a cylindrical positioning part engaged with the lamp cap. An insulating wall is arranged inside the cylindrical positioning part, and the insulating wall divides the cylindrical positioning part into a first space and a second space. The first space and the lamp cap form an accommodating space, the driving power supply assembly is installed in the accommodating space and electrically connected to the lamp cap, the insulating plate is provided with an opening corresponding to the position of the aluminum substrate, and the aluminum substrate The end part enters the accommodating space through the opening, and is electrically connected to the driving power supply assembly. 2.如权利要求1所述的LED玻璃灯管,其特征在于,所述透明玻璃管呈圆筒状,所述PC双色扩散罩也呈圆筒状,所述PC双色扩散罩容置于该透明玻璃管内,并挡靠于两个PC灯头之间。 2. The LED glass lamp tube according to claim 1, wherein the transparent glass tube is cylindrical, the PC two-color diffuser is also cylindrical, and the PC two-color diffuser is accommodated in the Inside the transparent glass tube, and between the two PC lamp heads. 3.如权利要求1所述的LED玻璃灯管,其特征在于,所述铝基板中包括数个LED发光单元。 3. The LED glass lamp tube according to claim 1, wherein the aluminum substrate includes several LED light emitting units. 4.如权利要求1所述的LED玻璃灯管,其特征在于,所述PC双色扩散罩的内表面设有数个折射槽或者光学膜。 4. The LED glass lamp tube according to claim 1, wherein the inner surface of the PC two-color diffusion cover is provided with several refraction grooves or optical films. 5.如权利要求1所述的LED玻璃灯管,其特征在于,所述灯头盖设有数个卡扣,所述筒状定位部对应设有数个插穿形式的扣位。 5 . The LED glass lamp tube according to claim 1 , wherein the lamp cap is provided with several buckles, and the cylindrical positioning part is correspondingly provided with several buckles in the form of insertion.
CN201520006874.8U 2015-01-07 2015-01-07 LED tube light Expired - Fee Related CN204420636U (en)

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