CN204419898U - A new connection structure between the air shaft and the chuck body - Google Patents
A new connection structure between the air shaft and the chuck body Download PDFInfo
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- CN204419898U CN204419898U CN201420819259.4U CN201420819259U CN204419898U CN 204419898 U CN204419898 U CN 204419898U CN 201420819259 U CN201420819259 U CN 201420819259U CN 204419898 U CN204419898 U CN 204419898U
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- 210000004907 gland Anatomy 0.000 claims abstract description 40
- 230000007935 neutral effect Effects 0.000 claims description 17
- 230000006835 compression Effects 0.000 claims description 12
- 238000007906 compression Methods 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 6
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 13
- 239000011248 coating agent Substances 0.000 abstract description 5
- 238000000576 coating method Methods 0.000 abstract description 5
- 238000003756 stirring Methods 0.000 abstract 3
- 235000008331 Pinus X rigitaeda Nutrition 0.000 abstract 1
- 235000011613 Pinus brutia Nutrition 0.000 abstract 1
- 241000018646 Pinus brutia Species 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 2
- 125000006850 spacer group Chemical group 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
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Abstract
Description
【技术领域】【Technical field】
本实用新型涉及一种气胀轴与卡盘体的连接结构,尤其是涉及一种涂布机的气胀轴与卡盘体的连接结构。The utility model relates to a connection structure between an air expansion shaft and a chuck body, in particular to a connection structure between an air expansion shaft and a chuck body of a coating machine.
【背景技术】【Background technique】
现有的气胀轴锁紧结构多采用的是法兰盘螺纹紧固或圆弧形压盖式,前者因为螺纹锁紧数量多,具有良好的紧固性能,但锁紧方式繁琐且法兰盘体积较大重量也较大,每次都需要拆装法兰盘有一定的工伤风险;后者较前者只有一两个螺纹锁紧压盖,锁紧方式方便无需拆卸法兰类较重零件,但相对而言气胀轴在旋转过程中由于离心力作用及自身存有一定质量不均匀性产生振动和抖动以至于气胀轴部分松脱或全部松脱,存在安全生产隐患,不能适应高精密涂布机的发展要求。The existing locking structure of the air expansion shaft mostly adopts the flange screw fastening or arc-shaped gland type. The former has good fastening performance because of the large number of thread locking, but the locking method is cumbersome and the flange The volume of the plate is large and the weight is also relatively large. The flange plate needs to be disassembled every time, which has a certain risk of work injury; the latter only has one or two threaded locking glands compared to the former, and the locking method is convenient without disassembling the heavy parts such as flanges. , but relatively speaking, the air shaft vibrates and shakes due to the centrifugal force and its own quality inhomogeneity during the rotation process, so that the air shaft is partially or completely loose, which has hidden dangers in production safety and cannot adapt to high-precision Coating machine development requirements.
本实用新型就是基于这种情况作出的。The utility model is made based on this situation.
【实用新型内容】【Content of utility model】
本实用新型目的是克服了现有技术的不足,提供一种快捷安全锁紧,防止振动松脱的新型的气胀轴与卡盘体的连接结构。The purpose of the utility model is to overcome the deficiencies of the prior art and to provide a new connection structure between the air shaft and the chuck body which can be locked quickly and safely to prevent loosening due to vibration.
本实用新型是通过以下技术方案实现的:The utility model is achieved through the following technical solutions:
一种新型的气胀轴与卡盘体的连接结构,其特征在于:包括有卡盘体2,所述卡盘体2上通过销轴4铰接有压盖3,通过压盖3的转动将气胀轴1压紧在所述卡盘体2上,在所述卡盘体2上还设有可拨动的锁紧销9,在所述压盖3非铰接的一端设有锁紧孔5,所述可拨动的锁紧销9插入所述锁紧孔5内将所述压盖3锁紧。A novel connection structure between an air expansion shaft and a chuck body is characterized in that it includes a chuck body 2, and a gland 3 is hinged on the chuck body 2 through a pin 4, and the gland 3 is rotated to The air expansion shaft 1 is pressed tightly on the chuck body 2, and a movable locking pin 9 is also provided on the chuck body 2, and a locking hole is provided at the non-hinged end of the gland 3 5. The movable locking pin 9 is inserted into the locking hole 5 to lock the gland 3 .
如上所述的新型的气胀轴与卡盘体的连接结构,其特征在于:所述可拨动的锁紧销9包括插入所述锁紧孔5的下插销901和拨动所述下插销901转动的拨动杆902,在所述的卡盘体2和压盖3上设有限制所述拨动杆902运动的空档槽10,在所述拨动杆902上设有能压紧所述拨动杆902在空档槽10内使之不能任意拨动的压紧螺母903。The novel connection structure between the air shaft and the chuck body as described above is characterized in that: the movable locking pin 9 includes a lower pin 901 inserted into the locking hole 5 and the lower pin is toggled. 901 rotates the toggle lever 902, on the chuck body 2 and gland 3 there is a neutral slot 10 that limits the movement of the toggle lever 902, on the toggle lever 902 there is a Said toggle rod 902 is in the neutral slot 10 so that it cannot be arbitrarily toggled on the compression nut 903 .
如上所述新型的气胀轴与卡盘体的连接结构,其特征在于:所述的空档槽10分为设在所述压盖3上的限位段和设在所述卡盘体2上的拨动段,所述空档槽10的限位段上设有供所述压紧螺母903压紧的台阶11。The connection structure between the new air shaft and the chuck body as described above is characterized in that: the neutral groove 10 is divided into a limiting section provided on the gland 3 and a spacer section provided on the chuck body 2. The toggle section on the neutral slot 10 is provided with a step 11 for the compression nut 903 to compress.
如上所述新型的气胀轴与卡盘体的连接结构,其特征在于:固定连接的所述卡盘体2和压盖3在其端面形成一个用于压紧所述气胀轴1的装配孔6,所述装配孔6内设有带动所述气胀轴1随所述卡盘体2一同转动的键8。The novel connection structure between the air shaft and the chuck body as described above is characterized in that: the fixedly connected chuck body 2 and the gland 3 form an assembly for compressing the air shaft 1 on its end surface. hole 6, the assembly hole 6 is provided with a key 8 that drives the air expansion shaft 1 to rotate together with the chuck body 2.
如上所述新型的气胀轴与卡盘体的连接结构,其特征在于:所述装配孔6内设有限制所述气胀轴1轴向位移的轴卡7,所述气胀轴1端部设有与所述轴卡7配合的环形孔12。The novel connection structure between the air shaft and the chuck body as described above is characterized in that: the assembly hole 6 is provided with a shaft clamp 7 that limits the axial displacement of the air shaft 1, and the end of the air shaft 1 There is an annular hole 12 matched with the shaft clamp 7 at the top.
如上所述新型的气胀轴与卡盘体的连接结构,其特征在于:所述轴卡7为圆弧形并固定在所述装配孔6内壁下部。The novel connection structure between the air expansion shaft and the chuck body as described above is characterized in that: the shaft clamp 7 is arc-shaped and fixed on the lower part of the inner wall of the assembly hole 6 .
如上所述新型的气胀轴与卡盘体的连接结构,其特征在于:所述气胀轴1侧面设有安装所述键8的下半键槽13,所述装配孔6内壁相应设有安装所述键8的上半键槽16,所述下半键槽13与所述上半键槽16配对形成安装所述键8的孔。The novel connection structure between the air shaft and the chuck body as described above is characterized in that: the side of the air shaft 1 is provided with a lower half keyway 13 for installing the key 8, and the inner wall of the assembly hole 6 is provided with a mounting The upper half keyway 16 of the key 8 , the lower half keyway 13 and the upper half keyway 16 are paired to form a hole for installing the key 8 .
如上所述的新型的气胀轴与卡盘体的连接结构,其特征在于:所述上半键槽16设置在与所述轴卡7安装位置相对的所述装配孔6内壁上部。The novel connection structure between the air expansion shaft and the chuck body as described above is characterized in that the upper half keyway 16 is arranged on the upper part of the inner wall of the assembly hole 6 opposite to the installation position of the shaft clamp 7 .
如上所述的新型的气胀轴与卡盘体的连接结构,其特征在于:所述的拨动杆902与所述下插销901垂直。The novel connection structure between the air shaft and the chuck body as described above is characterized in that the toggle lever 902 is perpendicular to the lower pin 901 .
如上所述的新型的气胀轴与卡盘体的连接结构,其特征在于:所述销轴4端面上设有用于插入和取出所述销轴4的螺纹孔14。The above novel connection structure between the air expansion shaft and the chuck body is characterized in that: the end surface of the pin shaft 4 is provided with a threaded hole 14 for inserting and taking out the pin shaft 4 .
与现有技术相比,本实用新型有如下优点:Compared with the prior art, the utility model has the following advantages:
1、本实用新型通过结构的创新,将原先全压盖方式紧固改为可转动压盖紧固并将单一螺纹紧固改成可拨动的锁紧销锁紧,增加松脱过程的滑动摩擦行程,将瞬时性失效形式变成过程可预见性的失效形式,适应高精密涂布机的发展要求。1. Through the innovation of the structure, the utility model changes the original full-gland fastening method into a rotatable gland fastening and changes the single-thread fastening into a movable locking pin for locking, increasing the sliding during the loosening process The friction stroke changes the instantaneous failure form into a predictable failure form in the process, which meets the development requirements of high-precision coating machines.
2、本实用新型拆卸和装配不需要拆卸一个零件,拆卸气胀轴时只需拧松压紧螺母使其离开台阶,将拨动杆从空档槽的限位段转动至拨动段以将下插销推出压盖上的锁紧孔,然后转动压盖即松开了气胀轴;同理装配气胀轴时只需将压盖绕销轴转动压紧气胀轴,然后转动下插销至空档槽的限位段,拧紧空档槽上的压紧螺母使压盖与卡盘体固定即可,操作简单方便。2. The disassembly and assembly of the utility model does not need to dismantle a part. When disassembling the air shaft, you only need to loosen the compression nut to make it leave the step, and turn the toggle lever from the limit section of the neutral slot to the toggle section to move Push the lower pin out of the locking hole on the gland, and then turn the gland to release the air shaft; similarly, when assembling the air shaft, you only need to rotate the gland around the pin shaft to compress the air shaft, and then turn the lower pin to For the limiting section of the neutral slot, just tighten the compression nut on the neutral slot to fix the gland and the chuck body, and the operation is simple and convenient.
3、本实用新型压盖一端可转动另一端锁紧,单一的螺纹锁紧方式改成可拨动的锁紧销锁紧,在松脱过程中增加了滑动摩擦行程,于此同时可拨动的锁紧销转动一定的摆角θ后继续压紧使得压紧效果更长并避免振动。对比与旧结构当螺纹松脱时,旧结构只受螺纹力,新结构多了一段滑动行程增加了横向滑动摩擦力使松脱时间变长;另外,松脱过程可拨动的锁紧销经过转动有一定的摆角,持续与台阶挤压避免振动且可预见并进行再次锁紧,而旧结构开始松脱时往往带有振动,难以观察。新结构拆卸方便,安全性能大大提高,能保证高质量的安全生产适应高精密涂布机的发展要求。3. One end of the gland of the utility model can be rotated and the other end can be locked. The single thread locking method is changed to a movable locking pin for locking. During the loosening process, the sliding friction stroke is increased, and at the same time it can be moved. The locking pin rotates a certain swing angle θ and then continues to press to make the pressing effect longer and avoid vibration. Compared with the old structure, when the thread is loosened, the old structure is only subjected to the thread force, and the new structure has an extra sliding stroke, which increases the lateral sliding friction and makes the loosening time longer; in addition, the locking pin that can be toggled during the loosening process passes through The rotation has a certain swing angle, and the continuous pressing with the steps avoids vibration and can be predicted and re-locked, while the old structure often has vibration when it starts to loosen, which is difficult to observe. The new structure is easy to disassemble, and the safety performance is greatly improved, which can ensure high-quality safety production and meet the development requirements of high-precision coating machines.
【附图说明】【Description of drawings】
图1是本实用新型立体图;Fig. 1 is a perspective view of the utility model;
图2是本实用新型分解图1;Fig. 2 is an exploded view 1 of the utility model;
图3是本实用新型分解图2;Fig. 3 is an exploded view 2 of the utility model;
图4是本实用新型松开气胀轴时的平面图;Fig. 4 is the plane view when the utility model unclamps the air expansion shaft;
图5是本实用新型连接结构摆动θ角时的平面图,图中箭头标识可拨动的锁紧销向外摆动的方向;Fig. 5 is a plan view of the connection structure of the present invention when it swings at an angle of θ, in which the arrow marks the outward swinging direction of the movable locking pin;
图6是本实用新型可拨动的锁紧销的分解图。Fig. 6 is an exploded view of the toggleable locking pin of the present invention.
图中;1为气胀轴;2为卡盘体;3为压盖;4为销轴;5为锁紧孔;6为装配孔;7为轴卡;8为键;9为可拨动的锁紧销;901为下插销;902为拨动杆;903为压紧螺母;10为空档槽;11为台阶;12为环形孔;13为下半键槽;14为螺纹孔;15为沉孔;16为上半键槽。In the figure: 1 is the air expansion shaft; 2 is the chuck body; 3 is the gland; 4 is the pin shaft; 5 is the locking hole; 6 is the assembly hole; 7 is the shaft card; 8 is the key; 9 is the toggle 901 is the lower pin; 902 is the toggle rod; 903 is the compression nut; 10 is the neutral groove; 11 is the step; 12 is the annular hole; 13 is the lower half keyway; 14 is the threaded hole; 15 is Counterbore; 16 is the upper half keyway.
【具体实施方式】【Detailed ways】
下面结合附图对本实用新型技术特征作进一步详细说明以便于所述领域技术人员能够理解。The technical features of the utility model will be described in further detail below in conjunction with the accompanying drawings so that those skilled in the art can understand.
一种新型的气胀轴与卡盘体的连接结构,包括有卡盘体2,所述卡盘体2上通过销轴4铰接有压盖3,通过压盖3的转动将气胀轴1压紧在所述卡盘体2上,在所述卡盘体2上还设有可拨动的锁紧销9,在所述压盖3非铰接的一端设有锁紧孔5,所述可拨动的锁紧销9插入所述锁紧孔5内将所述压盖3锁紧。A new type of connection structure between the air shaft and the chuck body, including a chuck body 2, on which the chuck body 2 is hinged with a gland 3 through a pin shaft 4, through the rotation of the gland 3, the air shaft 1 Compressed on the chuck body 2, a movable locking pin 9 is also provided on the chuck body 2, and a locking hole 5 is provided at the non-hinged end of the gland 3. A movable locking pin 9 is inserted into the locking hole 5 to lock the gland 3 .
所述可拨动的锁紧销9包括插入所述锁紧孔5的下插销901和拨动所述下插销901转动的拨动杆902,所述拨动杆902为螺杆,在所述的卡盘体2和压盖3上设有限制所述拨动杆902运动的空档槽10,在所述拨动杆902上设有能压紧所述拨动杆902在空档槽10内使之不能任意拨动的压紧螺母903。The toggleable locking pin 9 includes a lower pin 901 inserted into the locking hole 5 and a toggle rod 902 for turning the lower pin 901. The toggle rod 902 is a screw rod. The chuck body 2 and the gland 3 are provided with a neutral slot 10 that limits the movement of the toggle lever 902, and the toggle lever 902 is provided with a spacer that can compress the toggle lever 902 in the neutral slot 10. Make it can not arbitrarily toggle the compression nut 903.
所述压紧螺母903下方还设有用于顶压在台阶11上的螺母套,该螺母套的作用是用于保护裸露在拨动杆902上的外螺纹,该螺母套也可以与压紧螺母903做成一体件。所述拨动杆902也可与所述下插销901做成一体件。A nut sleeve is also provided below the compression nut 903 for pressing on the step 11. The function of the nut sleeve is to protect the external thread exposed on the toggle rod 902. The nut sleeve can also be used with the compression nut. 903 are made into one piece. The toggling lever 902 can also be made into one piece with the lower latch 901 .
所述的空档槽10分为设在所述压盖3上的限位段和设在所述卡盘体2上的拨动段,所述空档槽10的限位段上设有供所述压紧螺母903压紧的台阶11。所述拨动杆902拨动至空档槽10的拨动段将所述下插销901推出所述的锁紧孔5以将所述压盖3松开进一步将气胀轴1从卡盘体2上松开。The neutral slot 10 is divided into a limiting section arranged on the gland 3 and a toggle section arranged on the chuck body 2, the limiting section of the neutral slot 10 is provided with a The compression nut 903 compresses the step 11 . The toggle lever 902 is toggled to the toggle section of the neutral slot 10 to push the lower pin 901 out of the locking hole 5 to loosen the gland 3 and further release the air shaft 1 from the chuck body. 2 and release it.
固定连接的所述卡盘体2和压盖3在其端面形成一个用于压紧所述气胀轴1的装配孔6,所述装配孔6内设有带动所述气胀轴1随所述卡盘体2一同转动的键8。The fixedly connected chuck body 2 and the gland 3 form an assembly hole 6 for pressing the air shaft 1 on the end surface thereof, and the assembly hole 6 is provided with an assembly hole 6 that drives the air shaft 1 to move with it. The key 8 that the chuck body 2 rotates together.
所述装配孔6内设有限制所述气胀轴1轴向位移的轴卡7,所述气胀轴1端部设有与所述轴卡7配合的环形孔12。所述轴卡7可以设置固定在卡盘体2上。The assembly hole 6 is provided with a shaft clamp 7 that limits the axial displacement of the air expansion shaft 1 , and the end of the air expansion shaft 1 is provided with an annular hole 12 that cooperates with the shaft clamp 7 . The shaft clamp 7 can be arranged and fixed on the chuck body 2 .
所述轴卡7为圆弧形并固定在所述装配孔6内壁下部。The shaft clamp 7 is arc-shaped and fixed on the lower part of the inner wall of the assembly hole 6 .
所述气胀轴1侧面设有安装所述键8的下半键槽13,所述装配孔6内壁相应设有安装所述键8的上半键槽16,所述下半键槽13与所述上半键槽16配对形成安装所述键8的孔。The side of the air shaft 1 is provided with a lower half keyway 13 for installing the key 8, and the inner wall of the assembly hole 6 is correspondingly provided with an upper half keyway 16 for installing the key 8, and the lower half keyway 13 is connected with the upper half keyway. The half-key slots 16 are paired to form holes for mounting said key 8 .
所述上半键槽16设置在与所述轴卡7安装位置相对的所述装配孔6内壁上部。The upper half keyway 16 is arranged on the upper part of the inner wall of the assembly hole 6 opposite to the installation position of the shaft clamp 7 .
所述的拨动杆902优选与所述下插销901垂直。The toggle lever 902 is preferably perpendicular to the lower pin 901 .
所述销轴4端面上设有用于插入和取出所述销轴4的螺纹孔14。The end surface of the pin shaft 4 is provided with a threaded hole 14 for inserting and taking out the pin shaft 4 .
所述的卡盘体2和所述压盖3上设有多个用于连接其他零件的沉孔15。The chuck body 2 and the gland 3 are provided with a plurality of counterbore holes 15 for connecting other parts.
本实用新型工作原理:根据工艺要求,将气胀轴1轴端放入卡盘体2对应的半圆弧形轴卡7位置;把可转动的压盖3旋转压到气胀轴1上,转动可拨动的锁紧销9使下插销901伸入所述的锁紧孔5,然后拧紧可拨动的锁紧销上的压紧螺母903使得压盖紧紧压在气胀轴1上;工作过程中由于转动的离心力和轴本身存有一定的质量不均匀,长时间压紧螺母903将会松脱,可拨动的锁紧销5由于自重摆动开一定的角度θ,如图5所示,这样可以比较清晰的观察到并及时进行再次锁紧;经过实践检验,可拨动的锁紧销5摆开一定的角度后,由于摩擦力作用,摆角波动不大,而且相对稳定适合预防和观察。The working principle of the utility model: according to the technical requirements, put the shaft end of the air expansion shaft 1 into the position of the semicircular arc shaft card 7 corresponding to the chuck body 2; rotate the rotatable gland 3 onto the air expansion shaft 1, and The movable locking pin 9 makes the lower pin 901 extend into the locking hole 5, and then tightens the compression nut 903 on the movable locking pin so that the gland is tightly pressed on the air shaft 1; During the working process, due to the centrifugal force of the rotation and the uneven quality of the shaft itself, the compression nut 903 will loosen for a long time, and the movable locking pin 5 swings at a certain angle θ due to its own weight, as shown in Figure 5 In this way, it can be clearly observed and re-locked in time; through practice tests, after the movable locking pin 5 is opened to a certain angle, due to the friction force, the swing angle does not fluctuate much, and it is relatively stable and suitable prevention and observation.
本实用新型所述的实施例仅仅是对本实用新型的优选实施方式进行的描述,并非对实用新型构思和范围进行限定,在不脱离本实用新型设计思想的前提下,本领域中工程技术人员对本实用新型的技术方案作出的各种变型和改进,均应落入本实用新型的保护范围。The embodiments described in the utility model are only a description of the preferred implementation of the utility model, and are not intended to limit the concept and scope of the utility model. Various modifications and improvements made in the technical solution of the utility model shall fall within the scope of protection of the utility model.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201420819259.4U CN204419898U (en) | 2014-12-19 | 2014-12-19 | A new connection structure between the air shaft and the chuck body |
Applications Claiming Priority (1)
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CN201420819259.4U CN204419898U (en) | 2014-12-19 | 2014-12-19 | A new connection structure between the air shaft and the chuck body |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104533970A (en) * | 2014-12-19 | 2015-04-22 | 松德机械股份有限公司 | Novel inflatable shaft and chuck body connection structure |
CN110757139A (en) * | 2019-10-24 | 2020-02-07 | 深圳海油工程水下技术有限公司 | Flange nut mounting fixture and using method thereof |
-
2014
- 2014-12-19 CN CN201420819259.4U patent/CN204419898U/en not_active Expired - Lifetime
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104533970A (en) * | 2014-12-19 | 2015-04-22 | 松德机械股份有限公司 | Novel inflatable shaft and chuck body connection structure |
CN104533970B (en) * | 2014-12-19 | 2017-08-11 | 中山松德新材料装备有限公司 | A kind of attachment structure of air-expanding shaft and chuck body |
CN110757139A (en) * | 2019-10-24 | 2020-02-07 | 深圳海油工程水下技术有限公司 | Flange nut mounting fixture and using method thereof |
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Effective date of registration: 20151013 Address after: 528400 Guangdong Province, Zhongshan city Nantou town Fuk Road No. 180 Patentee after: ZHONGSHAN SONGDE NEW MATERIAL EQUIPMENT CO., LTD. Address before: 528400 Nantou, Guangdong Province, south of the town of East Avenue, No. 105, No. Patentee before: Sotech Machinery Co., Ltd. |
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Granted publication date: 20150624 Effective date of abandoning: 20170811 |
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