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CN204413786U - Brush Purifier - Google Patents

Brush Purifier Download PDF

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Publication number
CN204413786U
CN204413786U CN201420714834.4U CN201420714834U CN204413786U CN 204413786 U CN204413786 U CN 204413786U CN 201420714834 U CN201420714834 U CN 201420714834U CN 204413786 U CN204413786 U CN 204413786U
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hairbrush
brush
machine according
purifying machine
support
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Expired - Fee Related
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CN201420714834.4U
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Chinese (zh)
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肖运有
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Individual
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Abstract

The utility model discloses a brush purification machine, comprises a workbench 1, be provided with carousel 2 on the workstation, set up a plurality of fixed fixture 3 on the carousel, still be provided with support 4 on the workstation, be provided with a plurality of brush equipment 5 on the support, a plurality of brush equipment use the carousel as the distribution of central equidirectional angle on the peripheral upper portion of carousel. The beneficial effects of the utility model are that, application scope is wide, and purification effect is good.

Description

毛刷纯化机Brush Purifier

技术领域 technical field

本实用新型涉及零件表面纯化机械的改进技术,尤其是一种毛刷纯化机。 The utility model relates to the improvement technology of parts surface purification machinery, in particular to a brush purification machine.

背景技术 Background technique

对零件表面的抛光研磨也称对零件表面的纯化,市面上现有的用于加工研磨工件的设备,都是采用抛光机或者磁力抛光机。然而抛光机或者磁力抛光机存在着缺陷:第一、这抛光机或者磁力抛光机无法加工大型的零件或长件,适用范围有限;第二、在研磨的过程中无法达到对加工件的万向倒角和无盲区地去毛刺的目的,加工效果并不理想。 The polishing and grinding of the surface of the part is also called the purification of the surface of the part. The existing equipment on the market for processing and grinding workpieces all use polishing machines or magnetic polishing machines. However, there are defects in the polishing machine or magnetic polishing machine: first, this polishing machine or magnetic polishing machine cannot process large parts or long parts, and its scope of application is limited; second, it cannot achieve universal orientation of the workpiece during the grinding process The purpose of chamfering and deburring without blind area, the processing effect is not ideal.

实用新型内容 Utility model content

本实用新型的目的是为了解决上述问题,设计了一种毛刷纯化机。 The purpose of this utility model is in order to solve the above-mentioned problem, has designed a kind of hairbrush purification machine.

实现上述目的本实用新型的技术方案为,一种毛刷纯化机,包括工作台1,所述工作台上设置有大转盘2,所述大转盘上设置多个固定卡具3,所述工作台上还设置有支架4,所述支架上设置有多个毛刷工作装置5,所述多个毛刷工作装置以大转盘为中心等角度的分布在大转盘周边的上部。 Achieving the above object The technical solution of the present utility model is, a kind of hairbrush purification machine, comprises workbench 1, and described workbench is provided with big turntable 2, and a plurality of fixed jigs 3 are arranged on described turntable, and described workbench A support 4 is also arranged on the platform, and a plurality of brush working devices 5 are arranged on the support, and the plurality of brush working devices are distributed on the upper part of the periphery of the large turntable at equal angles with the large turntable as the center.

所述毛刷工作装置5的数量为至少三个。 The number of the brush working devices 5 is at least three.

所述毛刷工作装置5是由焊接在支架上的固定板6、安装在固定板上表面的驱动单元、固定安装在固定板下表面上的固定盘7、固定安装在固定盘下表面上的隔离层8、位于隔离层下部并与驱动单元连接的刷盘9以及设置在刷盘下表面的多个毛刷10组成的。 The brush working device 5 is composed of a fixed plate 6 welded on the support, a drive unit installed on the upper surface of the fixed plate, a fixed plate 7 fixedly installed on the lower surface of the fixed plate, and a fixed plate mounted on the lower surface of the fixed plate. The isolation layer 8 is composed of a brush tray 9 located at the lower part of the isolation layer and connected to the drive unit, and a plurality of brushes 10 arranged on the lower surface of the brush tray.

所述驱动单元是由电机11和与电机驱动连接的减速机12两部分构成的。 The drive unit is composed of a motor 11 and a speed reducer 12 connected to the motor.

所述刷盘9上表面的中心处与减速机的输出轴固定连接并在减速机的带动下自转。 The center of the upper surface of the brush plate 9 is fixedly connected with the output shaft of the reducer and rotates under the drive of the reducer.

所述刷盘下表面毛刷的个数为五个,且五个毛刷等角度的分布在刷盘下表面的圆周上。 The number of brushes on the lower surface of the brush tray is five, and the five brushes are equiangularly distributed on the circumference of the lower surface of the brush tray.

所述毛刷10是在胶体内混入耐磨材料后一次性注塑成型的。 The brush 10 is injection-molded at one time after the wear-resistant material is mixed into the colloid.

所述耐磨材料包括氧化铝、氮化硅和金刚砂。 The wear-resistant materials include aluminum oxide, silicon nitride and corundum.

所述支架4上还设置有数控仪表盘13。 A numerical control instrument panel 13 is also arranged on the support 4 .

所述多个固定卡具3等角度的分布在同一圆周上,所述多个固定卡具3的个数为至少四个。 The plurality of fixing clips 3 are equiangularly distributed on the same circumference, and the number of the plurality of fixing clips 3 is at least four.

利用本实用新型的技术方案制作的毛刷纯化机,既可以加工下行零件,还可以加工大型件和长件,并可在研磨的过程中达到对加工件的万向倒角和无盲区地去毛刺效果;毛刷所在的刷盘工作力度大小可调,修正平面内的工件更均匀、修正后更平;可利用工件的废料制成对应的固定治具和隔具,从而有效降低加工成本。 The brush purifier manufactured by the technical scheme of the utility model can not only process downstream parts, but also process large and long parts, and can achieve universal chamfering and no blind spot removal of the processed parts during the grinding process. Burr effect; the working strength of the brush plate where the brush is located can be adjusted, the workpiece in the correction plane is more uniform, and the correction is flatter; the waste of the workpiece can be used to make corresponding fixing fixtures and spacers, thereby effectively reducing processing costs.

附图说明 Description of drawings

图1是本实用新型所述毛刷纯化机的实施例1的结构示意图; Fig. 1 is the structural representation of embodiment 1 of the brush purifier described in the utility model;

图2是本实用新型所述毛刷工作装置的结构示意图; Fig. 2 is the structural representation of the brush working device described in the utility model;

图3是本实用新型所述毛刷纯化机的实施例2的结构示意图; Fig. 3 is the structural representation of the embodiment 2 of the brush purifying machine described in the utility model;

图中,1、工作台;2、大转盘;3、固定卡具;4、支架;5、毛刷加工装置;6、固定板;7、固定盘;8、隔离层;9、刷盘;10、毛刷;11、电机;12、减速机;13、数控仪表盘。 In the figure, 1. Workbench; 2. Large turntable; 3. Fixing fixture; 4. Bracket; 5. Brush processing device; 6. Fixed plate; 7. Fixed plate; 8. Isolation layer; 9. Brush plate; 10. Brush; 11. Motor; 12. Reducer; 13. CNC instrument panel.

具体实施方式 Detailed ways

下面结合附图对本实用新型进行具体描述, Below in conjunction with accompanying drawing, the utility model is described in detail,

实施例1 Example 1

如图1所示,一种毛刷纯化机,包括工作台1,所述工作台上设置有大转盘2,所述大转盘上设置多个固定卡具3,所述工作台上还设置有支架4,所述支架上设置有多个毛刷工作装置5,所述多个毛刷工作装置以大转盘为中心等角度的分布在大转盘周边的上部。其中,所述毛刷工作装置5的数量为至少三个;所述毛刷工作装置5是由焊接在支架上的固定板6、安装在固定板上表面的驱动单元、固定安装在固定板下表面上的固定盘7、固定安装在固定盘下表面上的隔离层8、位于隔离层下部并与驱动单元连接的刷盘9以及设置在刷盘下表面的多个毛刷10组成的,如图2所示;所述驱动单元是由电机11和与电机驱动连接的减速机12两部分构成的;所述刷盘9上表面的中心处与减速机的输出轴固定连接并在减速机的带动下自转;所述刷盘下表面毛刷的个数为五个,且五个毛刷等角度的分布在刷盘下表面的圆周上;所述毛刷10是在胶体内混入耐磨材料后一次性注塑成型的;所述耐磨材料包括氧化铝、氮化硅和金刚砂;所述支架4上还设置有数控仪表盘13;所述多个固定卡具3等角度的分布在同一圆周上,所述多个固定卡具3的个数为至少四个。 As shown in Figure 1, a kind of hairbrush purifying machine comprises workbench 1, and described workbench is provided with large turntable 2, and a plurality of fixing fixtures 3 are arranged on described turntable, and described workbench is also provided with The support 4 is provided with a plurality of brush working devices 5, and the plurality of brush working devices are equiangularly distributed on the upper part of the periphery of the large turntable with the large turntable as the center. Wherein, the quantity of described hairbrush working device 5 is at least three; Described hairbrush working device 5 is to be welded on the fixed plate 6 on the bracket, the drive unit that is installed on the upper surface of the fixed plate, fixedly installed under the fixed plate The fixed disc 7 on the surface, the isolation layer 8 fixedly installed on the lower surface of the fixed disc, the brush disc 9 located at the lower part of the isolation layer and connected to the drive unit, and a plurality of brushes 10 arranged on the lower surface of the brush disc, such as As shown in Fig. 2; the drive unit is composed of a motor 11 and a speed reducer 12 that is connected to the motor drive; Driven to rotate; the number of brushes on the lower surface of the brush plate is five, and the five brushes are equiangularly distributed on the circumference of the lower surface of the brush plate; the brush 10 is mixed with wear-resistant materials in the colloid After one-time injection molding; the wear-resistant material includes aluminum oxide, silicon nitride and corundum; the bracket 4 is also provided with a numerical control instrument panel 13; the plurality of fixed fixtures 3 are equiangularly distributed on the same circumference Above, the number of the plurality of fixing clips 3 is at least four.

在本技术方案中,最主要的部件为毛刷工作装置,此装置由电机、减速机、马达、固定板、固定盘、隔离层、刷盘、毛刷组成。电机与减速机通过同一根轴承固定在一起,马达连接减速机齿轮传动,减速机和电机一起安装固定在固定板上,固定盘也被螺丝固定在固定板上,固定盘与刷盘之间有一隔离层,目的是让刷盘在转动时保持沿同一平面旋转且摩擦小,毛刷是固定在刷盘上的,一般每个刷盘安装五个毛刷。电机开始转动工作后,通过减速机和马达的作用,使得刷盘在同一平面上转动起来,毛刷开始工作。 In this technical solution, the most important part is the brush working device, which is composed of a motor, a reducer, a motor, a fixed plate, a fixed plate, an isolation layer, a brush plate, and a hair brush. The motor and the reducer are fixed together through the same bearing. The motor is connected to the gear transmission of the reducer. The reducer and the motor are installed and fixed on the fixed plate together. The fixed plate is also fixed on the fixed plate by screws. There is a gap between the fixed plate and the brush plate. The purpose of the isolation layer is to keep the brush plate rotating along the same plane with low friction when rotating. The brushes are fixed on the brush plate. Generally, five brushes are installed on each brush plate. After the motor starts to rotate, the brush plate rotates on the same plane through the action of the reducer and the motor, and the brush starts to work.

所述工作台是金属材质台,大转盘内嵌在工作台上,两者保持水平,大转盘上设置有工作区域(工作区域范围与刷盘的内径相同),在大转盘上设置一些固定夹具(可以利用加工件的那些废料来制作夹具,节省材料浪费),这些固定夹具都与加工件的尺寸相匹配,将加工件放入固定夹具后固定,从而可以更好地研磨钝化一些比较小的工件,夹具可以有效防止待加工零件在研磨纯化过程中被毛刷带动产生移位。所述大转盘在总电机带动下缓慢、匀速转动。所述减速机是利用各级齿轮传动来达到降速目的的 The worktable is made of metal, and the large turntable is embedded in the workbench, both of which are kept horizontal. There is a working area on the large turntable (the range of the work area is the same as the inner diameter of the brush plate), and some fixing fixtures are set on the large turntable (You can use the scraps of the processed parts to make fixtures to save material waste), these fixed fixtures match the size of the processed parts, put the processed parts into the fixed fixtures and fix them, so that you can better grind and passivate some relatively small For the workpiece, the fixture can effectively prevent the parts to be processed from being displaced by the brush during the grinding and purification process. The large turntable rotates slowly and at a constant speed driven by the total motor. The reducer uses gear transmission at all levels to achieve the purpose of speed reduction

本技术方案所述的钝化机可以有效去除同一平面或者接近同一平面任何工件的大小毛刺、工件卷边、工件变形的多余部分。置放有工件的大转盘始终作匀速、沿同一方向的旋转,大转盘带着加工件经过毛刷下端时,就能被特殊材质的毛刷刷到,通过研磨的方式达到去毛刺、修整卷边和变形的作用。因为每一个刷盘上装有五个毛刷,整机又按照流水线模式分布装有三个毛刷工作装置,同时大转盘在匀速转动,毛刷也在刷盘的带动下高速旋转着,就使得经过毛刷下端的工件会被匀速、多次、流水线式被加工到,基本做到无盲区的加工,效果十分理想。 The passivation machine described in the technical solution can effectively remove large and small burrs, workpiece curling, and redundant parts of workpiece deformation on the same plane or close to the same plane. The large turntable on which the workpiece is placed always rotates at a constant speed and in the same direction. When the large turntable takes the workpiece through the lower end of the brush, it can be brushed by the brush of special material, and the deburring and trimming of the roll can be achieved by grinding. The role of edges and deformations. Because each brush plate is equipped with five brushes, and the whole machine is equipped with three brush working devices according to the assembly line mode. The workpiece at the lower end of the brush will be processed at a constant speed, multiple times, and in an assembly line, basically achieving processing without blind spots, and the effect is very ideal.

实施例2 Example 2

如图2所示,为了加工大型零件,可去掉大转盘上的固定卡具,在大转盘平面上加工多个孔,从而增加摩擦力让大型工件在大转盘的带动下转动,大型工件就放在大转盘上被加工钝化,其它部分与实施例1相同。 As shown in Figure 2, in order to process large parts, the fixing fixture on the large turntable can be removed, and a plurality of holes can be processed on the plane of the large turntable, so as to increase the friction force and allow the large workpiece to rotate under the drive of the large turntable. Passivation is processed on the large turntable, and other parts are the same as in Embodiment 1.

上述技术方案仅体现了本实用新型技术方案的优选技术方案,本技术领域的技术人员对其中某些部分所可能做出的一些变动均体现了本实用新型的原理,属于本实用新型的保护范围之内。 The above-mentioned technical solutions only embody the preferred technical solutions of the technical solutions of the present utility model, and some changes that may be made by those skilled in the art to some parts thereof reflect the principles of the present utility model and belong to the protection scope of the present utility model within.

Claims (10)

1. a hairbrush purifying machine, comprise workbench (1), described workbench is provided with traffic cycle (2), described traffic cycle is arranged multiple holding clamp (3), described workbench is also provided with support (4), it is characterized in that, described support is provided with multiple hairbrush equipment (5), described multiple hairbrush equipment equal angular top being distributed in traffic cycle periphery centered by traffic cycle.
2. hairbrush purifying machine according to claim 1, is characterized in that, the quantity of described hairbrush equipment (5) is at least three.
3. hairbrush purifying machine according to claim 1, it is characterized in that, described hairbrush equipment (5) by the fixed head be welded on support (6), the driver element being arranged on fixed head upper surface, the fixed disk (7) be fixedly mounted on fixed head lower surface, the separation layer (8) be fixedly mounted on fixed disk lower surface, be positioned at separation layer bottom and the brush (9) be connected with driver element and multiple hairbrush (10) of being arranged on brush lower surface form.
4. hairbrush purifying machine according to claim 3, is characterized in that, described driver element drives reductor (12) two parts be connected to form by motor (11) with motor.
5. hairbrush purifying machine according to claim 3, is characterized in that, the center of described brush (9) upper surface is fixedly connected with and rotation under the drive of reductor with the output shaft of reductor.
6. hairbrush purifying machine according to claim 3, is characterized in that, the number of described brush lower surface hairbrush is five, and five hairbrush are equal angular is distributed in brush lower surface circumferentially.
7. hairbrush purifying machine according to claim 3, is characterized in that, described hairbrush (10) is mixed into once injection moulding after high-abrasive material in colloid.
8. hairbrush purifying machine according to claim 7, is characterized in that, described high-abrasive material comprises aluminium oxide, silicon nitride and diamond dust.
9. hairbrush purifying machine according to claim 1, is characterized in that, described support (4) is also provided with digital control instrument dial plate (13).
10. hairbrush purifying machine according to claim 1, is characterized in that, described multiple holding clamp (3) is equal angular to be distributed in circumferentially same, and the number of described multiple holding clamp (3) is at least four.
CN201420714834.4U 2014-11-25 2014-11-25 Brush Purifier Expired - Fee Related CN204413786U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420714834.4U CN204413786U (en) 2014-11-25 2014-11-25 Brush Purifier

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420714834.4U CN204413786U (en) 2014-11-25 2014-11-25 Brush Purifier

Publications (1)

Publication Number Publication Date
CN204413786U true CN204413786U (en) 2015-06-24

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CN201420714834.4U Expired - Fee Related CN204413786U (en) 2014-11-25 2014-11-25 Brush Purifier

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104385074A (en) * 2014-11-25 2015-03-04 肖运有 Brush Purifier
CN109013428A (en) * 2018-09-29 2018-12-18 嘉善浩辰机械密封有限公司 A kind of pump cover deburring cleaning machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104385074A (en) * 2014-11-25 2015-03-04 肖运有 Brush Purifier
CN109013428A (en) * 2018-09-29 2018-12-18 嘉善浩辰机械密封有限公司 A kind of pump cover deburring cleaning machine

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Granted publication date: 20150624

Termination date: 20191125