CN204413183U - A kind of rotary machining tool - Google Patents
A kind of rotary machining tool Download PDFInfo
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- CN204413183U CN204413183U CN201520052232.1U CN201520052232U CN204413183U CN 204413183 U CN204413183 U CN 204413183U CN 201520052232 U CN201520052232 U CN 201520052232U CN 204413183 U CN204413183 U CN 204413183U
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- 238000003754 machining Methods 0.000 title claims abstract description 28
- 238000005520 cutting process Methods 0.000 claims abstract description 55
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- 229910000851 Alloy steel Inorganic materials 0.000 claims description 4
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Abstract
本实用新型公开了一种旋转加工刀具,包括刀体、切削刀片和刀片紧固件,所述刀体外沿开设有刀槽,所述切削刀片通过所述刀片紧固件安装在所述刀槽内,所述刀槽用于切削刀片径向定位的定位底面上开设有通孔,所述刀体上位于定位底面内侧的区域开设有容纳槽,所述旋转加工刀具还包括锁紧增强件,所述锁紧增强件装设在所述容纳槽内,所述刀片紧固件一端连接所述切削刀片,另一端与穿过所述通孔与所述锁紧增强件连接,本实用新型的旋转加工刀具具有结构简单、能实现高速旋转加工且安全可靠等优点。
The utility model discloses a rotary processing cutter, which comprises a cutter body, a cutting blade and a blade fastener. A knife groove is opened on the outer edge of the cutter, and the cutting blade is installed in the knife groove through the blade fastener. Inside, the positioning bottom surface of the sipe for radial positioning of the cutting blade is provided with a through hole, the area of the cutter body located inside the positioning bottom surface is provided with a receiving groove, and the rotary processing tool also includes a locking reinforcement, The locking reinforcement is installed in the receiving groove, one end of the blade fastener is connected to the cutting blade, and the other end is connected to the locking reinforcement passing through the through hole. The rotary machining tool has the advantages of simple structure, high-speed rotary machining, and safety and reliability.
Description
技术领域 technical field
本实用新型涉及金属切削加工领域,尤其涉及一种旋转加工刀具。 The utility model relates to the field of metal cutting processing, in particular to a rotary processing tool.
背景技术 Background technique
旋转类切削刀具切削过程中,线速度在1000m/min~5000m/min之间的高速切削可以极大的提高加工效率,由于普通的刀具材料(一般为钢材)密度较大,高速切削加工时,尤其是当切削刀具的外径较大时,刀具旋转极大地增大了机床启动时主轴的回转负荷。此外在高速切削过程中,偏心质量产生较大的不平衡离心力,为了减小不平衡离心力,需要降低切削刀具相对回转中心的偏心质量,刀具本体一般采用密度较小的材料(一般为铝合金),较普通的刀具材料相比,该类材料具有密度小、强度低、硬度低和不耐磨的特点,由于铝合金的抗弯强度只有普通切削刀具材料的1/4~1/2,利用刀体上镶有的内螺纹夹紧刀片或者刀夹,由于应力疲劳,螺纹容易破损,影响刀具寿命,为了提高刀具寿命,必须避免刀体内螺纹直接与刀片或者安装刀片的刀夹相配合。 During the cutting process of rotary cutting tools, high-speed cutting with a line speed between 1000m/min and 5000m/min can greatly improve processing efficiency. Due to the high density of ordinary tool materials (usually steel), during high-speed cutting, Especially when the outer diameter of the cutting tool is large, the rotation of the tool greatly increases the rotational load of the spindle when the machine tool is started. In addition, in the process of high-speed cutting, the eccentric mass produces a large unbalanced centrifugal force. In order to reduce the unbalanced centrifugal force, it is necessary to reduce the eccentric mass of the cutting tool relative to the center of rotation. The tool body is generally made of a material with a low density (usually aluminum alloy) Compared with ordinary cutting tool materials, this type of material has the characteristics of low density, low strength, low hardness and non-wear resistance. Since the bending strength of aluminum alloy is only 1/4 to 1/2 of ordinary cutting tool materials, the use of The internal thread on the cutter body clamps the blade or the tool holder. Due to stress fatigue, the thread is easily damaged and affects the tool life. In order to improve the tool life, it is necessary to avoid the inner thread of the cutter from directly matching the blade or the tool holder where the blade is installed.
目前高速加工领域中已知的一种结构,由铝合金刀具本体、安装刀片的刀夹、楔块、楔块紧固件组成,刀体上设有一组刀槽,刀夹和楔块安装于刀槽内,在楔块上设有螺纹孔,紧固件装设于螺纹孔内并将刀夹压紧。此种结构存在不足是:由于紧固件和刀夹的有效接触面积小,长期使用容易引起疲劳破损,刀体上螺纹孔破损使得螺纹不足提供紧固件的压紧力而发生脱落时,紧固件易在离心力的作用下高速飞出,对操作人员造成很大的威胁;刀具附件种类多,不易管理。 A structure known in the field of high-speed machining at present is composed of an aluminum alloy tool body, a tool holder for installing a blade, a wedge, and a wedge fastener. In the knife groove, a threaded hole is arranged on the wedge, and the fastener is installed in the threaded hole to press the knife holder tightly. The shortcomings of this structure are: due to the small effective contact area between the fastener and the toolholder, long-term use is likely to cause fatigue damage, and the threaded hole on the cutter body is damaged so that the thread is insufficient to provide the pressing force of the fastener and falls off. The firmware is easy to fly out at high speed under the action of centrifugal force, which poses a great threat to the operator; there are many types of tool accessories, which are not easy to manage.
实用新型内容 Utility model content
本实用新型要解决的技术问题是克服现有技术的不足,提供一种结构简单、能实现高速旋转加工且安全可靠的旋转加工刀具。 The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a safe and reliable rotary processing tool with simple structure, which can realize high-speed rotary processing.
为解决上述技术问题,本实用新型采用以下技术方案: In order to solve the above technical problems, the utility model adopts the following technical solutions:
一种旋转加工刀具,包括刀体、切削刀片和刀片紧固件,所述刀体外沿开设有刀槽,所述切削刀片通过所述刀片紧固件安装在所述刀槽内,所述刀槽用于切削刀片径向定位的定位底面上开设有通孔,所述刀体上位于定位底面内侧的区域开设有容纳槽,所述旋转加工刀具还包括锁紧增强件,所述锁紧增强件装设在所述容纳槽内,所述刀片紧固件一端连接所述切削刀片,另一端与穿过所述通孔与所述锁紧增强件连接。 A rotary machining tool, comprising a cutter body, a cutting blade and a blade fastener, the outer edge of the cutter is provided with a groove, the cutting blade is installed in the groove through the blade fastener, the blade The groove is used for the radial positioning of the cutting blade, and a through hole is opened on the positioning bottom surface, and an accommodation groove is opened on the inner side of the positioning bottom surface on the cutter body. The rotary processing tool also includes a locking reinforcement, and the locking reinforcement One end of the blade fastener is connected to the cutting blade, and the other end is connected to the locking reinforcement through the through hole.
作为上述技术方案的进一步改进: As a further improvement of the above technical solution:
所述刀片紧固件为紧固螺钉,所述锁紧增强件上开设有与所述通孔同中心线的锁紧螺纹孔,所述紧固螺钉头部拉住所述切削刀片,尾部穿过所述切削刀片的中心孔和所述通孔与所述锁紧螺纹孔螺纹连接。 The blade fastener is a fastening screw, and the locking reinforcing member is provided with a locking threaded hole on the same center line as the through hole, the head of the fastening screw pulls the cutting blade, and the tail part passes through Through the central hole of the cutting insert and the through hole, it is threadedly connected with the locking threaded hole.
所述锁紧增强件为与所述容纳槽过盈配合的圆柱销。 The locking reinforcement is a cylindrical pin that interferes with the receiving groove.
所述通孔为与所述紧固螺钉配合的螺纹孔。 The through hole is a threaded hole matched with the fastening screw.
所述圆柱销的中心轴线与所述旋转加工刀具中心轴线平行。 The central axis of the cylindrical pin is parallel to the central axis of the rotary machining tool.
所述切削刀片的中心孔的中心线与所述锁紧螺纹孔的中心线平行且具有距离D。 The centerline of the central hole of the cutting insert is parallel to the centerline of the locking threaded hole at a distance D.
所述刀槽的第一定位侧面与定位底面的夹角为α,所述刀槽的第二定位侧面与定位底面的夹角为β,且65°≤α≤80°,65°≤β≤80°。 The angle between the first positioning side of the sipe and the positioning bottom is α, the angle between the second positioning side of the sipe and the positioning bottom is β, and 65°≤α≤80°, 65°≤β≤ 80°.
所述刀体为铝合金刀体,所述锁紧增强件为合金钢圆柱销。 The cutter body is an aluminum alloy cutter body, and the locking reinforcement is an alloy steel cylindrical pin.
与现有技术相比,本实用新型的优点在于: Compared with the prior art, the utility model has the advantages of:
本实用新型的旋转加工刀具,在刀体上开设容纳槽,容纳槽内装设有锁紧增强件,刀片紧固件穿过刀体上的通孔与锁紧增强件连接,从而将切削刀片固定安装至刀槽内,切削过程中,切削刀片主要依靠刀片紧固件和锁紧增强件的连接实现在刀槽内的固定锁紧,而锁紧增强件和刀片紧固件与刀体的接触均为面接触,解决了现有技术中刀体采用铝合金等密度较小的材质制作时刀片紧固件与刀体螺纹连接连接强度不足的问题,因此,本实用新型旋转加工刀具的刀体可采用铝合金等密度较小的材质制作,锁紧增强件采用强度和硬度均高于刀体的材质制作,因此本实用新型的旋转加工刀具适用于高速旋转加工,保证了切削刀片在刀体上的安装强度和可靠性,防止刀片紧固件和切削刀片在离心力的作用下被甩出。 In the rotary processing tool of the utility model, a receiving groove is provided on the cutter body, and a locking reinforcing member is installed in the receiving groove, and the blade fastener passes through the through hole on the cutter body to connect with the locking reinforcing member, thereby fixing the cutting blade Installed into the sipe, during the cutting process, the cutting blade mainly relies on the connection between the blade fastener and the locking reinforcement to achieve fixed locking in the sipe, while the contact between the locking reinforcement and the blade fastener and the cutter body All are in surface contact, which solves the problem of insufficient connection strength between the blade fastener and the cutter body when the cutter body is made of aluminum alloy and other low-density materials in the prior art. Therefore, the cutter body of the utility model rotary processing tool It can be made of materials with low density such as aluminum alloy, and the locking reinforcement is made of materials whose strength and hardness are higher than that of the cutter body. The strength and reliability of the installation on the blade prevent the blade fastener and the cutting blade from being thrown out under the action of centrifugal force.
附图说明 Description of drawings
图1是本实用新型旋转加工刀具的立体分解示意图。 Fig. 1 is a three-dimensional exploded schematic diagram of a rotary machining tool of the present invention.
图2是本实用新型旋转加工刀具的刀体的局部立体结构图。 Fig. 2 is a partial three-dimensional structure diagram of the cutter body of the rotary machining tool of the present invention.
图3是图2的A向视图。 Fig. 3 is a view along the direction A of Fig. 2 .
图4是图3的B-B剖面图。 Fig. 4 is a B-B sectional view of Fig. 3 .
图5是图3的C-C剖面图。 Fig. 5 is a C-C sectional view of Fig. 3 .
图6是本实用新型旋转加工刀具的切削刀片的立体结构图。 Fig. 6 is a three-dimensional structure diagram of the cutting blade of the rotary machining tool of the present invention.
图中各标号表示: Each label in the figure means:
1、刀体;2、切削刀片;21、中心孔;3、刀片紧固件;4、刀槽;41、第一定位侧面;42、第二定位侧面;43、定位底面;5、容纳槽;6、锁紧增强件;61、锁紧螺纹孔;7、通孔。 1. Cutter body; 2. Cutting blade; 21. Center hole; 3. Blade fastener; 4. Slot; 41. First positioning side; 42. Second positioning side; 43. Positioning bottom; 5. Accommodating groove ; 6, locking reinforcement; 61, locking threaded hole; 7, through hole.
具体实施方式 Detailed ways
以下将结合说明书附图和具体实施例对本实用新型做进一步详细说明。 The utility model will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
图1至图6示出了本实用新型旋转加工刀具的一种实施例,该旋转加工刀具包括刀体1、切削刀片2和刀片紧固件3,刀体1外沿开设有刀槽4,切削刀片2通过刀片紧固件3安装在刀槽4内,刀槽4用于切削刀片2径向定位的定位底面43上开设有通孔7,刀体1上位于定位底面43内侧的区域开设有容纳槽5,旋转加工刀具还包括锁紧增强件6,锁紧增强件6装设在容纳槽5内,刀片紧固件3一端连接切削刀片2,另一端与穿过通孔7与锁紧增强件6连接,在刀体1上开设容纳槽5,容纳槽5内装设有锁紧增强件6,刀片紧固件3穿过刀体1上的通孔7并与锁紧增强件6连接,从而将切削刀片2固定安装至刀槽4内,切削过程中,切削刀片2主要依靠刀片紧固件3和锁紧增强件6的连接实现在刀槽4内的固定锁紧,而锁紧增强件6和刀片紧固件3与刀体1的接触均为面接触,解决了现有技术中刀体1采用铝合金等密度较小的材质制作时刀片紧固件3与刀体1的螺纹连接连接强度不足的问题,因此,本实施例的旋转加工刀具的刀体1可采用铝合金等密度较小的材质制作,锁紧增强件6采用强度和硬度均高于刀体的材质制作,刀片紧固件3与高强度、高硬度的锁紧增强件6连接,连接稳定可靠,因此本实施例的旋转加工刀具适用于高速旋转加工,保证了切削刀片2在刀体1上的安装强度和可靠性,防止刀片紧固件3和切削刀片2在离心力的作用下被甩出。 Fig. 1 to Fig. 6 have shown a kind of embodiment of the utility model rotary processing cutter, and this rotary processing cutter comprises cutter body 1, cutting blade 2 and blade fastener 3, and cutter body 1 outer edge is provided with knife groove 4, The cutting blade 2 is installed in the sipe 4 through the blade fastener 3, the sipe 4 is provided with a through hole 7 on the positioning bottom surface 43 for the radial positioning of the cutting blade 2, and the area on the cutter body 1 located inside the positioning bottom surface 43 is opened. There is an accommodating groove 5, and the rotary machining tool also includes a locking reinforcement 6, which is installed in the accommodating groove 5, and one end of the blade fastener 3 is connected to the cutting blade 2, and the other end is connected with the lock through the through hole 7. The tightening reinforcement 6 is connected, and an accommodation groove 5 is provided on the cutter body 1, and a locking reinforcement 6 is installed in the accommodation groove 5, and the blade fastener 3 passes through the through hole 7 on the cutter body 1 and is connected with the locking reinforcement 6 connection, so that the cutting blade 2 is fixedly installed in the sipe 4. During the cutting process, the cutting blade 2 mainly relies on the connection of the blade fastener 3 and the locking reinforcement 6 to realize the fixed locking in the sipe 4, and the lock The contact between the tightening reinforcement 6 and the blade fastener 3 and the cutter body 1 is surface contact, which solves the problem of the blade fastener 3 and the cutter body 1 when the cutter body 1 is made of aluminum alloy and other materials with low density in the prior art. Therefore, the cutter body 1 of the rotary machining tool in this embodiment can be made of a material with a lower density such as aluminum alloy, and the locking reinforcement 6 is made of a material whose strength and hardness are higher than that of the cutter body production, the blade fastener 3 is connected with a high-strength, high-hardness locking reinforcement 6, and the connection is stable and reliable. Therefore, the rotary machining tool of this embodiment is suitable for high-speed rotary processing, ensuring the fastening of the cutting blade 2 on the cutter body 1. The installation strength and reliability prevent the blade fastener 3 and the cutting blade 2 from being thrown out under the action of centrifugal force.
本实施例中,刀片紧固件3为紧固螺钉,锁紧增强件6上开设有与通孔7同中心线的锁紧螺纹孔61,紧固螺钉头部拉住切削刀片2,尾部穿过切削刀片2的中心孔21和通孔7与锁紧螺纹孔61螺纹连接,连接强度高且便于切削刀片2的拆装。 In this embodiment, the blade fastener 3 is a fastening screw, and the locking reinforcement 6 is provided with a locking threaded hole 61 on the same center line as the through hole 7. The head of the fastening screw pulls the cutting blade 2, and the tail passes through Through the central hole 21 of the cutting blade 2 and the through hole 7 and the locking threaded hole 61, the connection strength is high and the disassembly of the cutting blade 2 is convenient.
本实施例中,锁紧增强件6为与容纳槽5过盈配合的圆柱销,结构简单,便于加工。 In this embodiment, the locking reinforcing member 6 is a cylindrical pin that is interference-fitted with the receiving groove 5, and has a simple structure and is easy to process.
本实施例中,通孔7为与紧固螺钉配合的螺纹孔,刀片紧固件3与通孔7也为螺纹配合,便于切削刀片2的定位。 In this embodiment, the through hole 7 is a threaded hole matched with the fastening screw, and the blade fastener 3 and the through hole 7 are also threaded, so as to facilitate the positioning of the cutting blade 2 .
本实施例中,圆柱销的中心轴线与旋转加工刀具中心轴线平行,锁紧螺纹孔61的中心线与旋转加工刀具中心轴线垂直,即圆柱销沿旋转加工刀具的轴向设置,紧固螺钉沿旋转加工刀具的径向设置。 In this embodiment, the central axis of the cylindrical pin is parallel to the central axis of the rotary machining tool, and the central axis of the locking threaded hole 61 is perpendicular to the central axis of the rotary machining tool, that is, the cylindrical pin is arranged along the axial direction of the rotary machining tool, and the fastening screw is arranged along the axis of the rotary machining tool. Radial setup for rotary machining tools.
本实施例中,切削刀片2的中心孔21的中心线与锁紧螺纹孔61的中心线平行且具有距离D,刀片紧固件3通过挤压中心孔21的侧面锁紧切削刀片2。 In this embodiment, the centerline of the center hole 21 of the cutting insert 2 is parallel to the centerline of the locking threaded hole 61 with a distance D, and the insert fastener 3 locks the cutting insert 2 by pressing the side of the center hole 21 .
刀槽4的第一定位侧面41与定位底面43的夹角为α,刀槽4的第二定位侧面42与定位底面43的夹角为β,且65°≤α≤80°,65°≤β≤80°,本实施例中,α=β=70°,即刀槽4的第一定位侧面41和第二定位侧面42除了对切削刀片2的侧向定位作用,还对切削刀片2施加指向旋转加工刀具中心线的径向作用力,有利于切削刀片2的紧固,此外切削过程中如刀片紧固件3头部被剪切折断,也能起到防止切削刀片2飞出的作用。 The included angle between the first positioning side 41 of the sipe 4 and the positioning bottom 43 is α, the included angle between the second positioning side 42 of the sipe 4 and the positioning bottom 43 is β, and 65°≤α≤80°, 65°≤ β≤80°, in the present embodiment, α=β=70°, that is, the first positioning side 41 and the second positioning side 42 of the sipe 4 not only act on the lateral positioning of the cutting blade 2, but also exert force on the cutting blade 2. The radial force directed to the centerline of the rotary machining tool is beneficial to the fastening of the cutting blade 2. In addition, if the head of the blade fastener 3 is sheared and broken during the cutting process, it can also prevent the cutting blade 2 from flying out. .
本实施例中,刀体1为铝合金刀体,锁紧增强件6为合金钢圆柱销,采用铝合金刀体能减小高速旋转加工时的不平衡离心力,采用合金钢圆柱销保证切削刀片2在刀体1上的安装强度和可靠性。 In this embodiment, the cutter body 1 is an aluminum alloy cutter body, and the locking reinforcement 6 is an alloy steel cylindrical pin. The use of an aluminum alloy cutter body can reduce the unbalanced centrifugal force during high-speed rotating machining, and the use of an alloy steel cylindrical pin ensures that the cutting blade 2 Mounting strength and reliability on the cutter body 1.
虽然本实用新型已以较佳实施例揭露如上,然而并非用以限定本实用新型。任何熟悉本领域的技术人员,在不脱离本实用新型技术方案范围的情况下,都可利用上述揭示的技术内容对本实用新型技术方案做出许多可能的变动和修饰,或修改为等同变化的等效实施例。因此,凡是未脱离本实用新型技术方案的内容,依据本实用新型技术实质对以上实施例所做的任何简单修改、等同变化及修饰,均应落在本实用新型技术方案保护的范围内。 Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Any person familiar with the art, without departing from the scope of the technical solution of the present utility model, can use the technical content disclosed above to make many possible changes and modifications to the technical solution of the utility model, or modify it into an equivalent change, etc. effective example. Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention shall fall within the protection scope of the technical proposal of the present invention.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105328224A (en) * | 2015-11-17 | 2016-02-17 | 株洲钻石切削刀具股份有限公司 | Rotary machining cutter |
CN106975780A (en) * | 2017-03-30 | 2017-07-25 | 株洲钻石切削刀具股份有限公司 | A kind of milling cutter having from substrate hold-down function |
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2015
- 2015-01-26 CN CN201520052232.1U patent/CN204413183U/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105328224A (en) * | 2015-11-17 | 2016-02-17 | 株洲钻石切削刀具股份有限公司 | Rotary machining cutter |
CN105328224B (en) * | 2015-11-17 | 2017-12-26 | 株洲钻石切削刀具股份有限公司 | Rotary machining tool |
CN106975780A (en) * | 2017-03-30 | 2017-07-25 | 株洲钻石切削刀具股份有限公司 | A kind of milling cutter having from substrate hold-down function |
CN106975780B (en) * | 2017-03-30 | 2018-11-06 | 株洲钻石切削刀具股份有限公司 | A kind of milling cutter having from substrate hold-down function |
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