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CN204408102U - Permagnetic synchronous motor and include the helical-lobe compressor of this permagnetic synchronous motor - Google Patents

Permagnetic synchronous motor and include the helical-lobe compressor of this permagnetic synchronous motor Download PDF

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Publication number
CN204408102U
CN204408102U CN201520126185.0U CN201520126185U CN204408102U CN 204408102 U CN204408102 U CN 204408102U CN 201520126185 U CN201520126185 U CN 201520126185U CN 204408102 U CN204408102 U CN 204408102U
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motor
rotor
permanent magnet
magnet synchronous
shaft
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CN201520126185.0U
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曹建文
李星星
武晓昆
陈文卿
秦波
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SUZHOU TONGRUN DRIVE EQUIPMENT CO Ltd
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SUZHOU TONGRUN DRIVE EQUIPMENT CO Ltd
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Abstract

Permagnetic synchronous motor and include the helical-lobe compressor of this permagnetic synchronous motor, belongs to motor radiating technical field.Comprise motor casing, motor rear cover, motor stator, rotor and motor shaft, motor rear cover is arranged on the end, one end of motor casing length direction, fix with the inwall of motor casing in the die cavity that motor stator is placed in motor casing, rotor is sleeved on motor shaft, maintain gap between the two in the die cavity that this rotor is placed in motor stator, feature: rotor is provided with one without spiral case centrifugal fan on the side away from motor rear cover side, this to be placed in the other end end of motor casing length direction without spiral case centrifugal fan and can to follow rotor coaxial rotation.Also comprise a kind of helical-lobe compressor driven by above-mentioned permagnetic synchronous motor.Advantage: compact conformation, cooling effect of motor are good, can reduce pneumatic noise and the fan power consumption of motor simultaneously, makes compressor operating more steady, long service life.

Description

永磁同步电机及包含有该永磁同步电机的螺杆压缩机Permanent magnet synchronous motor and screw compressor including the permanent magnet synchronous motor

技术领域 technical field

本实用新型属于电机散热技术领域,具体涉及一种永磁同步电机,并且还涉及包含有该永磁同步电机的螺杆压缩机。 The utility model belongs to the technical field of motor cooling, in particular relates to a permanent magnet synchronous motor, and also relates to a screw compressor including the permanent magnet synchronous motor.

背景技术 Background technique

永磁同步电机具有体积小、整体运行效率高、功率因数高、启动扭矩大、力能指标好、温升低等特点,因此近年来被应用于压缩机的驱动。与传统电机相比,永磁同步电机采用电机转子中的永磁体励磁,可避免励磁电流产生磁场的同时引起励磁损耗,存在的不足是:需要采取强制散热措施带走永磁同步电机内部的热量,以避免永磁体因长期在高温工作环境下而引起的退磁现象。现有永磁同步电机普遍采用强制的吹入空气冷却方式进行散热,且电机转子上的冷却风扇和传统电机一样,均采用直叶片离心风扇。其工作原理是:当电机工作时,离心风扇将气流甩出叶片,被甩出的气流经过定子端部线圈绕组等诸多气流方向急变的结构后,热空气从电机另外一侧排出。对于永磁同步电机而言,在电机变频工作时,尤其在高频运行时,存在着气流产生的噪音大、功率消耗多等比较突出的问题,因此有必要对现有的永磁同步电机的冷却结构加以改进。 The permanent magnet synchronous motor has the characteristics of small size, high overall operating efficiency, high power factor, large starting torque, good force index, and low temperature rise, so it has been used in the drive of compressors in recent years. Compared with the traditional motor, the permanent magnet synchronous motor adopts the permanent magnet in the motor rotor for excitation, which can avoid the excitation loss caused by the magnetic field generated by the excitation current. The disadvantage is that it is necessary to take forced heat dissipation measures to take away the heat inside the permanent magnet synchronous motor To avoid the demagnetization of permanent magnets caused by long-term high temperature working environment. Existing permanent magnet synchronous motors generally use forced blown air cooling for heat dissipation, and the cooling fan on the motor rotor is the same as the traditional motor, using a straight blade centrifugal fan. Its working principle is: when the motor is working, the centrifugal fan throws the airflow out of the blades, and after the thrown out airflow passes through the coil winding at the end of the stator and other structures with sudden changes in the airflow direction, the hot air is discharged from the other side of the motor. For permanent magnet synchronous motors, when the motor is working with frequency conversion, especially when it is running at high frequency, there are relatively prominent problems such as large noise generated by the airflow and high power consumption. The cooling structure is improved.

发明内容 Contents of the invention

本实用新型的首要任务是要提供一种结构紧凑、电机冷却效果良好的永磁同步电机,其能降低电机的气流噪音和风扇功耗。 The primary task of the utility model is to provide a permanent magnet synchronous motor with compact structure and good motor cooling effect, which can reduce the airflow noise of the motor and the power consumption of the fan.

本实用新型的另一任务是要提供一种螺杆压缩机,其能保证永磁同步电机所述技术效果的全面体现,使压缩机工作更平稳,使用寿命更长。 Another task of the present utility model is to provide a screw compressor, which can fully reflect the technical effect of the permanent magnet synchronous motor, and make the compressor work more stably and have a longer service life.

为完成首要任务,本实用新型所提供的技术方案是:一种永磁同步电机,包括电机壳、电机后盖、电机定子、电机转子和电机轴,所述的电机后盖安装在电机壳长度方向的一端端部,所述的电机定子置于电机壳的型腔内并与电机壳的内壁相固定,所述的电机转子套装在电机轴上,该电机转子置于电机定子的型腔内且两者之间保持有间隙,其特征在于:所述的电机转子在远离电机后盖一侧的侧面上安装有一无蜗壳离心风扇,该无蜗壳离心风扇置于电机壳长度方向的另一端端部内且能跟随电机转子同轴转动。 In order to complete the primary task, the technical solution provided by the utility model is: a permanent magnet synchronous motor, including a motor casing, a motor back cover, a motor stator, a motor rotor and a motor shaft, and the motor back cover is installed on the motor One end in the length direction of the shell, the motor stator is placed in the cavity of the motor shell and fixed to the inner wall of the motor shell, the motor rotor is sleeved on the motor shaft, and the motor rotor is placed on the motor stator There is a gap in the cavity and there is a gap between the two. It is characterized in that: the motor rotor is equipped with a volute-free centrifugal fan on the side away from the motor rear cover, and the volute-free centrifugal fan is placed in the motor. The other end in the length direction of the shell can rotate coaxially with the rotor of the motor.

在本实用新型的一个具体的实施例中,所述的电机壳在内壁上间隔开设有气流通道。 In a specific embodiment of the present utility model, the inner wall of the motor casing is provided with an airflow channel at intervals.

在本实用新型的另一个具体的实施例中,所述的电机后盖上开设有进气口。 In another specific embodiment of the present utility model, an air inlet is opened on the rear cover of the motor.

在本实用新型的又一个具体的实施例中,所述的电机后盖上开设有通孔,该通孔的直径大于所述电机转子的外圆在最大处的直径,并在通孔内安装有一后盖透气板,所述的后盖透气板上开设有进气口。 In yet another specific embodiment of the present utility model, a through hole is opened on the rear cover of the motor, the diameter of the through hole is larger than the diameter of the outer circle of the rotor of the motor at the maximum point, and the through hole is installed There is a ventilating plate of the back cover, and an air inlet is opened on the ventilating plate of the rear cover.

为完成另一任务,本实用新型所提供的技术方案是:一种螺杆压缩机,包括螺杆压缩机主机,所述的螺杆压缩机主机包括螺杆转子以及设在螺杆转子长度方向两端的转子轴,其特征在于:还包括用于驱动螺杆压缩机主机工作的上面所述的永磁同步电机,该永磁同步电机的电机轴与所述的转子轴通过联轴器连接,或者所述的电机轴直接由转子轴向电机壳的型腔方向延伸而成。 In order to complete another task, the technical solution provided by the utility model is: a screw compressor, including a screw compressor host, the screw compressor host includes a screw rotor and rotor shafts arranged at both ends of the screw rotor in the length direction, It is characterized in that it also includes the permanent magnet synchronous motor described above for driving the main engine of the screw compressor, the motor shaft of the permanent magnet synchronous motor is connected with the rotor shaft through a coupling, or the motor shaft It is formed by extending directly from the rotor axial direction of the cavity of the motor casing.

本实用新型由于采用上述结构后,具有的有益效果:利用无蜗壳离心风扇的散热效果解决了永磁同步电机冷却流场不均匀的问题,并且该结构紧凑、电机冷却效果好,同时能降低电机的气流噪音和风扇功耗,使压缩机工作更平稳,使用寿命更长。 After adopting the above structure, the utility model has beneficial effects: the problem of uneven cooling flow field of the permanent magnet synchronous motor is solved by using the heat dissipation effect of the volute-free centrifugal fan, and the structure is compact, the cooling effect of the motor is good, and at the same time it can reduce the The airflow noise of the motor and the power consumption of the fan make the compressor work more smoothly and have a longer service life.

附图说明 Description of drawings

图1为本实用新型所述永磁同步电机的结构示意图。 Fig. 1 is a schematic structural view of the permanent magnet synchronous motor described in the present invention.

图2为本实用新型所述永磁同步电机的冷却空气流动示意图。 Fig. 2 is a schematic diagram of the cooling air flow of the permanent magnet synchronous motor described in the present invention.

图3为本实用新型所述的无蜗壳离心风机与电机转子安装的立体图。 Fig. 3 is a perspective view of the installation of the volute-less centrifugal fan and the motor rotor of the present invention.

图4为图3实施例在另一方向的立体图。 FIG. 4 is a perspective view of the embodiment of FIG. 3 in another direction.

图5为本实用新型所述包含有永磁同步电机的螺杆压缩机的结构示意图。 Fig. 5 is a structural schematic diagram of a screw compressor including a permanent magnet synchronous motor according to the present invention.

图中:1.电机壳;2.电机后盖;3.后盖透气板;4.电机定子;5.无蜗壳离心风扇;6.螺钉;7.电机转子;8.固定板;9.固定螺栓;10.电机轴;11.螺杆转子;12.转子轴。 In the figure: 1. Motor casing; 2. Motor back cover; 3. Back cover ventilation plate; 4. Motor stator; 5. Centrifugal fan without volute; 6. Screw; 7. Motor rotor; 8. Fixed plate; 9 . Fixing bolts; 10. Motor shaft; 11. Screw rotor; 12. Rotor shaft.

具体实施方式 Detailed ways

为了使公众能充分了解本实用新型的技术实质和有益效果,申请人将在下面结合附图对本实用新型的具体实施方式详细描述,但申请人对实施例的描述不是对技术方案的限制,任何依据本实用新型构思作形式而非实质的变化都应当视为本实用新型的保护范围。 In order to enable the public to fully understand the technical essence and beneficial effects of the present utility model, the applicant will describe the specific implementation of the present utility model in detail below in conjunction with the accompanying drawings, but the applicant's description of the embodiments is not a limitation to the technical solution, any Changes made in form but not in substance according to the concept of the utility model should be regarded as the protection scope of the utility model.

请参阅图1、图2、图3和图4,本实用新型涉及一种永磁同步电机,其包括电机壳1、电机后盖2、电机定子4、电机转子7和电机轴10,所述的电机定子4置于电机壳1的型腔内并与电机壳1的内壁相固定,电机壳1的内壁上间隔开设有气流通道。所述的电机后盖2安装在电机壳1长度方向的一端端部,在电机后盖2上开设有将外界空气吸入电机内部的进气口;或者在电机后盖2上开设有通孔,所述通孔的直径大于所述电机转子7的外圆在最大处的直径,该通孔能方便电机转子7装入电机定子4的型腔中,并在通孔内安装有起防护作用的后盖透气板3,在后盖透气板3上开设有将外界空气吸入电机内部的进气口,在本实施例中优选为:在电机后盖2上加装后盖透气板3的技术方案。所述的电机转子7套装于电机轴10上,所述电机轴10与电机所驱动的相应主机的输入轴通过联轴器连接,或者由相应主机的输入轴向电机壳2的型腔延伸而成,本实施例中电机轴10优选为后者。在电机轴10的端部有一固定板8压靠在电机转子7上,固定螺栓9通过固定板8上的通孔后旋进电机轴10中,从而实现电机转子7的轴向固定。所述的电机转子7置于电机定子4的型腔内且两者之间保持有间隙。所述的电机转子7在远离电机后盖2一侧的侧面上安装有一无蜗壳离心风扇5,该无蜗壳离心风扇5置于电机壳1长度方向的另一端端部内且能跟随电机转子7同轴转动。 Please refer to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the utility model relates to a permanent magnet synchronous motor, which includes a motor casing 1, a motor back cover 2, a motor stator 4, a motor rotor 7 and a motor shaft 10, the The motor stator 4 described above is placed in the cavity of the motor housing 1 and fixed to the inner wall of the motor housing 1 , and the inner wall of the motor housing 1 is provided with an air flow channel at intervals. The motor rear cover 2 is installed at one end of the motor housing 1 in the length direction, and an air inlet for sucking outside air into the motor is provided on the motor rear cover 2; or a through hole is provided on the motor rear cover 2 , the diameter of the through hole is greater than the diameter of the outer circle of the motor rotor 7 at the maximum point, the through hole can facilitate the motor rotor 7 to be loaded into the cavity of the motor stator 4, and a protective device is installed in the through hole The ventilating panel 3 of the rear cover, on the ventilating panel 3 of the rear cover, is provided with the air inlet that sucks the outside air into the motor, preferably in this embodiment: the technology of installing the ventilating panel 3 of the rear cover 2 on the motor plan. The motor rotor 7 is set on the motor shaft 10, and the motor shaft 10 is connected with the input shaft of the corresponding main machine driven by the motor through a coupling, or the input shaft of the corresponding main machine extends from the cavity of the motor housing 2 In this embodiment, the motor shaft 10 is preferably the latter. A fixed plate 8 is pressed against the motor rotor 7 at the end of the motor shaft 10, and the fixed bolt 9 is screwed into the motor shaft 10 through the through hole on the fixed plate 8, thereby realizing the axial fixation of the motor rotor 7. The motor rotor 7 is placed in the cavity of the motor stator 4 with a gap between them. The motor rotor 7 is provided with a volute-free centrifugal fan 5 on the side away from the motor rear cover 2. The volute-free centrifugal fan 5 is placed in the other end of the motor casing 1 in the length direction and can follow the motor. The rotor 7 rotates coaxially.

请继续参阅图2、图3和图4,叙述本实用新型的工作原理: Please continue to refer to Fig. 2, Fig. 3 and Fig. 4, describe the operating principle of the present utility model:

在永磁同步电机工作的同时电机转子7驱动无蜗壳离心风扇5工作,无蜗壳离心风扇5可将外界的冷却空气从后盖透气板3的进气口处吸入电机内部。如图2所示箭头方向,所述吸入的低温空气分两路流动:一路沿着电机转子7与电机定子4之间的间隙流动,另一路沿着电机定子4与电机壳1之间的气流通道流动。这两路冷却空气流动方式能较好地冷却电机转子7和电机定子4,保证永磁同步电机长期高效工作,并且可以避免永磁体因长期在高温工作环境下而引起的退磁现象。最后,吸热升温后的空气被无蜗壳离心风扇5沿径向甩出电机壳1外。这种冷却空气流动方式相对于传统的强制吹入空气方式,具有流场分布更加均匀,气体流动平稳的特点,从而降低了电机的气流噪音,同时又降低了冷却风扇的功耗。 While the permanent magnet synchronous motor is working, the motor rotor 7 drives the volute-free centrifugal fan 5 to work, and the volute-free centrifugal fan 5 can suck the cooling air from the outside into the motor from the air inlet of the back cover ventilating plate 3 . As shown in the direction of the arrow in Figure 2, the inhaled low-temperature air flows in two ways: one way flows along the gap between the motor rotor 7 and the motor stator 4, and the other way flows along the gap between the motor stator 4 and the motor casing 1 The airflow channel flows. The two cooling air flow modes can better cool the motor rotor 7 and the motor stator 4, ensure long-term high-efficiency operation of the permanent magnet synchronous motor, and avoid demagnetization of the permanent magnet caused by long-term high-temperature working environment. Finally, the heat-absorbed air is thrown out of the motor housing 1 in the radial direction by the volute-less centrifugal fan 5 . Compared with the traditional forced air blowing method, this cooling air flow method has the characteristics of more uniform flow field distribution and stable gas flow, thereby reducing the airflow noise of the motor and reducing the power consumption of the cooling fan.

请继续参阅图5,一种螺杆压缩机,包括螺杆压缩机主机,所述的螺杆压缩机主机包括螺杆转子11以及设在螺杆转子11长度方向两端的转子轴12,还包括用于驱动螺杆压缩机主机工作的上面所述的永磁同步电机,该永磁同步电机的电机轴10与所述的转子轴12通过联轴器连接,或者所述的电机轴10直接由转子轴12向电机壳2的型腔方向延伸而成,在本实施例中优选所述的电机轴10直接由转子轴12向电机壳2的型腔延伸而成,从而实现永磁同步电机驱动螺杆压缩机工作。安装该永磁同步电机的螺杆压缩机工作时,永磁同步电机的冷却效果好,同时降低电机的气流噪音和风扇功耗,压缩机工作更平稳。 Please continue to refer to FIG. 5 , a screw compressor includes a screw compressor main body, and the screw compressor main body includes a screw rotor 11 and rotor shafts 12 arranged at both ends of the screw rotor 11 in the length direction, and also includes a screw compressor for driving the screw compressor. The above-mentioned permanent magnet synchronous motor that the machine host works, the motor shaft 10 of the permanent magnet synchronous motor is connected to the rotor shaft 12 through a coupling, or the motor shaft 10 is directly connected to the motor by the rotor shaft 12 The cavity of the shell 2 is extended. In this embodiment, the motor shaft 10 is preferably extended directly from the rotor shaft 12 to the cavity of the motor shell 2, so that the permanent magnet synchronous motor drives the screw compressor to work. . When the screw compressor installed with the permanent magnet synchronous motor works, the permanent magnet synchronous motor has a good cooling effect, and at the same time reduces the airflow noise of the motor and the power consumption of the fan, and the compressor works more stably.

Claims (5)

1.一种永磁同步电机,包括电机壳(1)、电机后盖(2)、电机定子(4)、电机转子(7)和电机轴(10),所述的电机后盖(2)安装在电机壳(1)长度方向的一端端部,所述的电机定子(4)置于电机壳(1)的型腔内并与电机壳(1)的内壁相固定,所述的电机转子(7)套装在电机轴(10)上,该电机转子(7)置于电机定子(4)的型腔内且两者之间保持有间隙,其特征在于:所述的电机转子(7)在远离电机后盖(2)一侧的侧面上安装有一无蜗壳离心风扇(5),该无蜗壳离心风扇(5)置于电机壳(1)长度方向的另一端端部内且能跟随电机转子(7)同轴转动。 1. a permanent magnet synchronous motor, comprising a motor casing (1), a motor back cover (2), a motor stator (4), a motor rotor (7) and a motor shaft (10), and the described motor back cover (2 ) is installed at one end of the motor housing (1) in the length direction, and the motor stator (4) is placed in the cavity of the motor housing (1) and fixed to the inner wall of the motor housing (1). The motor rotor (7) is sleeved on the motor shaft (10), the motor rotor (7) is placed in the cavity of the motor stator (4) and there is a gap between the two, it is characterized in that: the motor The rotor (7) is equipped with a volute-free centrifugal fan (5) on the side away from the motor rear cover (2), and the volute-free centrifugal fan (5) is placed at the other end of the motor casing (1) in the length direction It is inside the end and can rotate coaxially with the rotor (7) of the motor. 2.根据权利要求1所述的永磁同步电机,其特征在于所述的电机壳(1)在内壁上间隔开设有气流通道。 2. The permanent magnet synchronous motor according to claim 1, characterized in that the inner wall of the motor housing (1) is spaced apart with airflow passages. 3.根据权利要求1所述的永磁同步电机,其特征在于所述的电机后盖(2)上开设有进气口。 3. The permanent magnet synchronous motor according to claim 1, characterized in that an air inlet is opened on the rear cover (2) of the motor. 4.根据权利要求1所述的永磁同步电机,其特征在于所述的电机后盖(2)上开设有通孔,该通孔的直径大于所述电机转子(7)的外圆在最大处的直径,并在通孔内安装有一后盖透气板(3),所述的后盖透气板(3)上开设有进气口。 4. The permanent magnet synchronous motor according to claim 1, characterized in that the motor rear cover (2) is provided with a through hole, and the diameter of the through hole is larger than the outer circle of the motor rotor (7) at the maximum The diameter of place, and a back cover air-permeable plate (3) is installed in the through hole, offers air inlet on the described back cover air-permeable plate (3). 5.一种螺杆压缩机,包括螺杆压缩机主机,所述的螺杆压缩机主机包括螺杆转子(11)以及设在螺杆转子(11)长度方向两端的转子轴(12),其特征在于:还包括用于驱动螺杆压缩机主机工作的上面权利要求1至4中任一权项所述的永磁同步电机,该永磁同步电机的电机轴(10)与所述的转子轴(12)通过联轴器连接,或者所述的电机轴(10)直接由转子轴(12)向电机壳(2)的型腔方向延伸而成 5. A screw compressor, comprising a screw compressor main frame, said screw compressor main frame comprising a screw rotor (11) and rotor shafts (12) arranged at both ends of the screw rotor (11) in the lengthwise direction, characterized in that: Comprising the permanent magnet synchronous motor described in any one of the above claims 1 to 4 for driving the main engine of the screw compressor, the motor shaft (10) of the permanent magnet synchronous motor passes through the rotor shaft (12) The coupling is connected, or the motor shaft (10) is directly extended from the rotor shaft (12) to the cavity of the motor casing (2) .
CN201520126185.0U 2015-03-04 2015-03-04 Permagnetic synchronous motor and include the helical-lobe compressor of this permagnetic synchronous motor Expired - Lifetime CN204408102U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104753254A (en) * 2015-03-04 2015-07-01 苏州通润驱动设备股份有限公司 Permanent magnet synchronous motor and screw rod compressor containing permanent magnet synchronous motor
CN105332918A (en) * 2015-11-20 2016-02-17 珠海格力电器股份有限公司 Compressor and heat exchange system
CN105680609A (en) * 2016-03-29 2016-06-15 宁波菲仕电机技术有限公司 Air compressor-used direct-driven permanent magnet synchronous motor
CN106499631A (en) * 2016-11-04 2017-03-15 西安航空动力控制科技有限公司 A kind of roots blower
CN107100847A (en) * 2017-06-12 2017-08-29 苏州强时压缩机有限公司 High speed gearless oil free screw air compressor machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104753254A (en) * 2015-03-04 2015-07-01 苏州通润驱动设备股份有限公司 Permanent magnet synchronous motor and screw rod compressor containing permanent magnet synchronous motor
CN105332918A (en) * 2015-11-20 2016-02-17 珠海格力电器股份有限公司 Compressor and heat exchange system
CN105680609A (en) * 2016-03-29 2016-06-15 宁波菲仕电机技术有限公司 Air compressor-used direct-driven permanent magnet synchronous motor
CN106499631A (en) * 2016-11-04 2017-03-15 西安航空动力控制科技有限公司 A kind of roots blower
CN107100847A (en) * 2017-06-12 2017-08-29 苏州强时压缩机有限公司 High speed gearless oil free screw air compressor machine

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