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CN204375447U - A kind of oil resistant is anti-pulls reel control cables - Google Patents

A kind of oil resistant is anti-pulls reel control cables Download PDF

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Publication number
CN204375447U
CN204375447U CN201420816944.1U CN201420816944U CN204375447U CN 204375447 U CN204375447 U CN 204375447U CN 201420816944 U CN201420816944 U CN 201420816944U CN 204375447 U CN204375447 U CN 204375447U
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cotton
cable
cable core
rope
insulated wire
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Chinese (zh)
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宋明明
黄佳
贺治江
邓春艳
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TEBIAN ELECTRICAL APPARATUS DEYANG CABLE CO Ltd
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TEBIAN ELECTRICAL APPARATUS DEYANG CABLE CO Ltd
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Abstract

本实用新型提供了一种耐油抗拖拽卷筒控制电缆包括绞合在一起的多根缆芯和包裹在缆芯外围的外护套,所述缆芯由内至外依次为1根棉承载绳、若干根绝缘线芯和内护套,该棉承载绳位于中心、绝缘线芯围绕棉承载绳一圈设置,将棉承载绳和绝缘线芯绞合在一起、外围紧密挤包内护套制得缆芯;所述绝缘线芯由镀锡铜单线束绕在棉支撑绳上、外围挤包绝缘层制成。本实用新型将电缆的中心和电缆各层均按抗拖拽结构设计。使得整根电缆具有良好抗拖拽性能、耐油性能以及卷绕性能,满足类似环境中移动电器设备控制系统的连接使用。

The utility model provides an oil-resistant and anti-drag reel control cable, which includes a plurality of cable cores twisted together and an outer sheath wrapped around the cable cores. Rope, several insulated wire cores and inner sheath, the cotton load-bearing rope is located in the center, the insulated wire core is set around the cotton load-bearing rope, the cotton load-bearing rope and the insulated wire core are twisted together, and the outer sheath is tightly squeezed A cable core is obtained; the insulated wire core is made of a tinned copper single wire bundle wound on a cotton support rope, and an insulating layer is extruded on the periphery. In the utility model, the center of the cable and each layer of the cable are designed according to the anti-drag structure. The whole cable has good anti-drag performance, oil resistance and winding performance, which can meet the connection and use of mobile electrical equipment control systems in similar environments.

Description

一种耐油抗拖拽卷筒控制电缆An oil-resistant and drag-resistant reel control cable

技术领域 technical field

本实用新型涉及电缆,尤其涉及一种耐油抗拖拽卷筒控制电缆,它可广泛应用于冶金以及机械装备的电器控制连接,尤其适用于带卷盘和卷筒装备的电器控制连接。 The utility model relates to cables, in particular to an oil-resistant and drag-resistant reel control cable, which can be widely used in metallurgical and mechanical equipment control connections, especially for electrical control connections with reels and reel equipment.

背景技术 Background technique

在冶金工业装备中,有较多移动设备,比如移动车床。这些电器设备的电缆比较特殊,移动车床上带有一个存放电缆的卷盘或者卷筒,电缆一端与卷筒底部连接,另一端与电器控制装备连接。在实际使用过程中发现,电缆随着设备的移动而移动,且地面有较多的油污,一般的电缆在使用过程中常出现两种问题,一是电缆的中心绝缘线芯经常出现断裂,二是电缆的耐油性很差,经过现场地面油污的浸泡,电缆的外护套出现膨胀和开裂,三是电缆绝缘线芯结构不够紧密,在电缆移动过程中个别绝缘线芯会被抽出一截,这些问题都严重影响电缆的正常使用。 In the metallurgical industry equipment, there are more mobile equipment, such as mobile lathes. The cables of these electrical equipment are quite special. There is a reel or reel for storing cables on the mobile lathe. One end of the cable is connected to the bottom of the reel, and the other end is connected to the electrical control equipment. In the actual use process, it is found that the cable moves with the movement of the equipment, and there is a lot of oil on the ground. There are usually two problems in the use of general cables. One is that the central insulating core of the cable often breaks, and the other is that The oil resistance of the cable is very poor. The outer sheath of the cable swells and cracks after being soaked in oil on the ground on site. These problems seriously affect the normal use of the cable.

发明内容 Contents of the invention

本实用新型的目的在于:提供一种耐油抗拖拽卷筒控制电缆,能够满足在油污环境、有卷绕要求和移动场合下的安全使用。 The purpose of the utility model is to provide an oil-resistant and anti-drag reel control cable, which can meet the safe use in oily environment, winding requirements and moving occasions.

为了解决上述技术问题,本实用新型所采用的技术方案是: In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is:

一种耐油抗拖拽卷筒控制电缆,包括绞合在一起的多根缆芯和包裹在缆芯外围的外护套,所述缆芯由内至外依次为1根棉承载绳、若干根绝缘线芯和内护套,该棉承载绳位于中心、绝缘线芯围绕棉承载绳一圈设置,将棉承载绳和绝缘线芯绞合在一起、外围紧密挤包内护套制得缆芯;所述绝缘线芯由镀锡铜单线束绕在棉支撑绳上、外围挤包绝缘层制成。 An oil-resistant and anti-drag reel control cable, comprising a plurality of cable cores twisted together and an outer sheath wrapped around the cable cores, the cable cores are sequentially composed of a cotton bearing rope, several Insulated wire core and inner sheath, the cotton load-bearing rope is located in the center, the insulated wire core is set around the cotton load-bearing rope, the cotton load-bearing rope and the insulated wire core are twisted together, and the outer sheath is tightly squeezed to make the cable core ; The insulated wire core is made of a tinned copper single wire bundle wound on a cotton support rope, and an insulating layer is extruded on the periphery.

所述缆芯分为2层设置,中心设置1根缆芯、且该缆芯外编织有棉填充绳,外层缆芯围绕该编织有棉填充绳的中心缆芯设置。 The cable cores are arranged in two layers, one cable core is arranged in the center, and a cotton-filled rope is woven outside the cable core, and the outer layer cable core is arranged around the central cable core woven with the cotton-filled rope.

所述棉填充绳的数量与外层缆芯的数量对应,且棉填充绳位于外层缆芯与中间缆芯的空隙中。 The quantity of the cotton filling rope corresponds to the quantity of the outer layer cable core, and the cotton filling rope is located in the gap between the outer layer cable core and the middle cable core.

所述镀锡铜单线直径小于或等于0.3mm。 The diameter of the tinned copper single wire is less than or equal to 0.3 mm.

所述绝缘层是阻燃型乙丙橡皮。 The insulating layer is flame-retardant ethylene-propylene rubber.

所述内护套和外护套是阻燃耐油型氯丁橡皮。 The inner sheath and the outer sheath are flame-retardant and oil-resistant neoprene rubber.

本实用新型所产生的有益效果是: The beneficial effects produced by the utility model are:

1. 本实用新型的棉支撑绳、棉承载绳、棉填充绳和外面包覆的绝缘层一起起到抗拉作用,不起导电作用,同时采用束绕成缆的方式可确保线芯之间相互不损伤和增大移动阻力,线芯结构稳定。 1. The cotton support rope, cotton bearing rope, cotton filling rope and the outer covering insulation layer of the utility model play a tensile role together, and do not conduct electricity. Do not damage each other and increase the movement resistance, and the core structure is stable.

2.本实用新型的导体分别采用不大于0.3mm的单线,通过束绕绞制工艺制成镀锡铜丝导体,使得电缆的抗拖拽能力和柔软性得到提升,同时棉承载绳、棉填充绳同样具备抗拉和柔韧性,便于电缆整体卷绕到卷盘和卷筒上。 2. The conductors of the utility model use single wires not greater than 0.3mm, and are made of tinned copper wire conductors through the bundle winding process, so that the anti-drag ability and flexibility of the cable are improved, and at the same time, the cotton load-bearing rope and cotton-filled The rope is also tensile and flexible, allowing the entire cable to be wound onto reels and drums.

3.本实用新型的一种结构是将1根棉承载绳和6根镀锡铜丝绝缘线芯绞合形成缆芯,其中棉承载绳位于中心。缆芯外紧密挤包一层内护套,制成一组控制线芯组,然后将合计7组控制线芯组按照1+6的排列方式绞合在一起,外面再紧密挤包一层外护套,其中放在中心的控制线芯组外编织6根棉填充绳。这种结构使得电缆结构紧密,每7根线芯形成一组整体,可有效避免电缆在移动过程发生绝缘线芯因受力不一致所造成的线芯被抽出的风险。且棉填充绳采用编织的方式增大了摩擦力,确保了整个缆芯的稳定性。 3. A structure of the utility model is that one cotton load-bearing rope and six tinned copper wire insulated wire cores are twisted to form a cable core, wherein the cotton load-bearing rope is located in the center. A layer of inner sheath is tightly extruded outside the cable core to make a set of control wire core groups, and then a total of 7 groups of control wire core groups are twisted together in an arrangement of 1+6, and a layer of outer sheath is tightly extruded Sheath in which 6 cotton-filled cords are braided over a centrally placed control core set. This structure makes the cable structure compact, and every 7 cores form a whole group, which can effectively avoid the risk of the core being pulled out due to inconsistent force on the insulated core during the movement of the cable. In addition, the cotton-filled rope is braided to increase friction and ensure the stability of the entire cable core.

4.本实用新型的内护套和外护套均采用的是阻燃耐油型氯丁橡皮料,其中内护套主要将内部各组绝缘线芯紧密收紧,外护套将整根电缆内部的线芯组收紧,使得电缆整体的结构更加紧密和稳定。同时内外护套的材料不具备吸油性,彻底解决了电缆在油污环境下使用时的膨胀以及开裂问题。 4. Both the inner sheath and the outer sheath of the utility model are made of flame-retardant and oil-resistant neoprene rubber material, wherein the inner sheath mainly tightens the insulated wire cores of each group inside, and the outer sheath tightens the inner core of the entire cable. The wire core group is tightened, making the overall structure of the cable more compact and stable. At the same time, the material of the inner and outer sheaths does not have oil absorption, which completely solves the problem of expansion and cracking of the cable when it is used in an oily environment.

因此,本实用新型能够满足在油污地面、卷绕以及移动场合下使用要求,非常适用于类似环境中电器装备的控制连接。 Therefore, the utility model can meet the requirements of use on oily ground, winding and moving occasions, and is very suitable for the control connection of electrical equipment in similar environments.

为能详细说明本实用新型的技术特征及实用功效,并可依照本说明书的内容来实现,下面结合附图对本实用新型的实施方式进一步说明。 In order to describe the technical features and practical effects of the present utility model in detail, and to realize them according to the content of this specification, the implementation of the present utility model will be further described below in conjunction with the accompanying drawings.

附图说明 Description of drawings

图1为本实用新型电缆的一种结构示意图; Fig. 1 is a kind of structural representation of cable of the present utility model;

图中各代号的含义:1-棉支撑绳、2-棉承载绳、3-镀锡铜单线、4-绝缘层、5-内护套、6-棉填充绳、7-外护套。 The meaning of each code in the figure: 1-cotton support rope, 2-cotton bearing rope, 3-tinned copper single wire, 4-insulation layer, 5-inner sheath, 6-cotton filling rope, 7-outer sheath.

具体实施方式 Detailed ways

如图1所示,本实用新型是一种耐油抗拖拽卷筒控制电缆,包括绞合在一起的多根缆芯和包裹在缆芯外围的外护套7。具体的: As shown in Figure 1, the utility model is an oil-resistant and anti-drag reel control cable, which includes a plurality of cable cores twisted together and an outer sheath 7 wrapped around the cable cores. specific:

缆芯分为2层设置,中心设置1根缆芯、且该缆芯外编织有棉填充绳6,外层缆芯围绕该编织有棉填充绳6的中心缆芯设置。棉填充绳6的数量与外层缆芯的数量对应,且棉填充绳6位于外层缆芯与中间缆芯的空隙中。缆芯和棉填充绳6的数量可以根据实际情况选用和设置。其中,外护套7是阻燃耐油型氯丁橡皮。 The cable cores are divided into two layers. One cable core is arranged in the center, and a cotton-filled rope 6 is braided outside the cable core. The quantity of the cotton filling rope 6 corresponds to the quantity of the outer layer cable core, and the cotton filling rope 6 is located in the gap between the outer layer cable core and the middle cable core. The quantity of cable core and cotton filling rope 6 can be selected and set according to actual conditions. Wherein, the outer sheath 7 is flame-retardant and oil-resistant neoprene rubber.

缆芯由内至外依次为1根棉承载绳2、若干根绝缘线芯和内护套5;具体的是:棉承载绳2位于中心、绝缘线芯围绕该棉承载绳2一圈设置,将棉承载绳2和绝缘线芯绞合在一起、外围紧密挤包内护套5制得缆芯。棉承载绳2的直径与绝缘线芯的直径大小相近,其尺寸与绝缘线芯相当,绝缘线芯的数量可以根据实际情况选用和设置。其中,内护套5是阻燃耐油型氯丁橡皮。 The cable core consists of a cotton load-bearing rope 2, several insulated wire cores and an inner sheath 5 from the inside to the outside; specifically, the cotton load-bearing rope 2 is located at the center, and the insulated wire core is arranged around the cotton load-bearing rope 2, The cable core is obtained by twisting the cotton bearing rope 2 and the insulated wire core together, and tightly extruding the inner sheath 5 around the periphery. The diameter of cotton bearing rope 2 is similar to the diameter of the insulated wire core, and its size is equivalent to the insulated wire core, and the quantity of the insulated wire core can be selected and set according to actual conditions. Wherein, the inner sheath 5 is flame-retardant and oil-resistant neoprene rubber.

绝缘线芯由镀锡铜单线3束绕在棉支撑绳1上、外围挤包绝缘层4制成。镀锡铜单线3的直径小于或等于0.3mm。其中,绝缘层4是阻燃型乙丙橡皮。 The insulated wire core is made of 3 bundles of tinned copper single wires wound on the cotton support rope 1, and an insulating layer 4 is extruded on the periphery. The diameter of the tinned copper single wire 3 is less than or equal to 0.3mm. Wherein, the insulating layer 4 is flame-retardant ethylene-propylene rubber.

本实用新型中的棉支撑绳1、棉承载绳2、棉填充绳6和绝缘层4一起起到抗拉作用,不起导电作用。本实用新型在实际生产时,将电缆的缆芯、绝缘线芯等电缆的各层均按抗拖拽结构设计,使得整根电缆具良好抗拖拽性能、耐油性能以及卷绕性能,满足类似环境中移动电器设备控制系统的连接使用。 Cotton support rope 1, cotton bearing rope 2, cotton filling rope 6 and insulating layer 4 in the utility model play anti-tension effect together, do not have conduction effect. In the actual production of the utility model, each layer of the cable such as the cable core and the insulated core is designed according to the anti-drag structure, so that the whole cable has good anti-drag performance, oil resistance and winding performance, and satisfies similar requirements. The connection and use of mobile electrical equipment control systems in the environment.

实施例一 Embodiment one

参照图1,为本实用新型耐油抗拖拽卷筒控制电缆的一种具体结构。具体的: Referring to Fig. 1, it is a specific structure of the oil-resistant and anti-drag reel control cable of the utility model. specific:

首先,先使用不超过0.3mm的镀锡铜单线3在棉支撑绳1上采用束绕的方式,制得镀锡铜丝导体;在镀锡铜丝导体外围挤包绝缘层4制成镀锡铜丝绝缘线芯。 Firstly, first use the tinned copper single wire 3 of no more than 0.3 mm to be wound on the cotton support rope 1 to make a tinned copper wire conductor; extrude the insulating layer 4 around the tinned copper wire conductor to make a tinned copper wire conductor. Copper wire insulated core.

然后,将1根棉承载绳2和6根镀锡铜丝绝缘线芯绞合形成控制线芯组,其中棉承载绳2位于中心;并在控制线芯组外紧密挤包1层内护套5,制成缆芯。 Then, a cotton load-bearing rope 2 and 6 tinned copper wire insulated wire cores are twisted to form a control wire core group, in which the cotton load-bearing rope 2 is located in the center; and a layer of inner sheath is tightly extruded outside the control wire core group 5. Make the cable core.

再将合计7根缆芯组按照1+6的排列方式、分为两层布置,其中,放在中心的缆芯外编织有6根棉填充绳6;且该棉填充绳6位于外层缆芯与中间缆芯的空隙中。最后,将所有缆芯绞合在一起,外围再紧密挤包一层外护套7,制得本实用新型的耐油抗拖拽卷筒控制电缆。 Then, a total of 7 cable core groups are arranged in two layers according to the arrangement of 1+6. Among them, 6 cotton-filled ropes 6 are braided outside the cable core placed in the center; and the cotton-filled rope 6 is located in the outer cable In the gap between the core and the middle core. Finally, all the cable cores are twisted together, and a layer of outer sheath 7 is tightly extruded on the periphery to obtain the oil-resistant and drag-resistant reel control cable of the present invention.

Claims (6)

1. an oil resistant is anti-pulls reel control cables, comprise the many cable cores twisted together and the oversheath being wrapped in cable core periphery, it is characterized in that: described cable core is followed successively by 1 cotton carrying rope, some insulated wire cores and inner sheath from the inside to the outside, this cotton carrying rope be positioned at center, insulated wire cores around cotton carrying rope one enclose arrange, by cotton carrying rope and insulated wire cores twists together, periphery closely extrudes inner sheath and obtains cable core; Described insulated wire cores by tin-coated copper single line bundle around on cotton supporting rope, peripheral extruded insulation layer makes.
2. oil resistant is anti-according to claim 1 pulls reel control cables, it is characterized in that: described cable core is divided into 2 layers of setting, center arranges 1 cable core and is woven with cotton gasket for packing outside this cable core, and the center cable core that outer cable core is woven with cotton gasket for packing around this is arranged.
3. oil resistant is anti-according to claim 2 pulls reel control cables, it is characterized in that: the quantity of described cotton gasket for packing is corresponding with the quantity of outer cable core, and cotton gasket for packing is arranged in the space of outer cable core and middle cable core.
4. oil resistant is anti-according to claim 1 pulls reel control cables, it is characterized in that: described tin-coated copper line diameter is less than or equal to 0.3mm.
5. oil resistant is anti-according to claim 1 pulls reel control cables, it is characterized in that: described insulating barrier is flame retardant type ethylene-propylene rubber.
6. oil resistant is anti-according to claim 1 pulls reel control cables, it is characterized in that: described inner sheath and oversheath are Flame-Retardant and Oil-Resistant type neoprene rubbers.
CN201420816944.1U 2014-12-22 2014-12-22 A kind of oil resistant is anti-pulls reel control cables Expired - Lifetime CN204375447U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104485161A (en) * 2014-12-22 2015-04-01 特变电工(德阳)电缆股份有限公司 Oil-proof and dragging-resistant coiled control cable

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104485161A (en) * 2014-12-22 2015-04-01 特变电工(德阳)电缆股份有限公司 Oil-proof and dragging-resistant coiled control cable

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