CN204371944U - Head sheave of hoister copper sheathing and head sheave of hoister - Google Patents
Head sheave of hoister copper sheathing and head sheave of hoister Download PDFInfo
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- CN204371944U CN204371944U CN201420724405.5U CN201420724405U CN204371944U CN 204371944 U CN204371944 U CN 204371944U CN 201420724405 U CN201420724405 U CN 201420724405U CN 204371944 U CN204371944 U CN 204371944U
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- ring surface
- copper sleeve
- inner ring
- hoist
- lubricating oil
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- 229910052802 copper Inorganic materials 0.000 title claims abstract description 96
- 239000010949 copper Substances 0.000 title claims abstract description 96
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 94
- 239000010687 lubricating oil Substances 0.000 claims abstract description 60
- 239000000314 lubricant Substances 0.000 claims abstract description 54
- 239000007787 solid Substances 0.000 claims abstract description 44
- 239000003921 oil Substances 0.000 claims abstract description 13
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 7
- 229910002804 graphite Inorganic materials 0.000 claims description 7
- 239000010439 graphite Substances 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000005461 lubrication Methods 0.000 abstract description 12
- 230000002159 abnormal effect Effects 0.000 abstract description 9
- 238000012423 maintenance Methods 0.000 abstract description 9
- 230000001050 lubricating effect Effects 0.000 description 21
- 239000004519 grease Substances 0.000 description 10
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000003831 antifriction material Substances 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 229910000906 Bronze Inorganic materials 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010974 bronze Substances 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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- Pulleys (AREA)
Abstract
本实用新型公开了一种提升机天轮铜套,包括圆筒状的铜套本体;所述铜套本体的内环面上设置有润滑油槽,所述铜套本体的内环面上还设置有多个孔穴,每个所述孔穴内镶嵌有固体润滑剂。本实用新型还公开了一种提升机天轮。本实用新型提供的提升机天轮铜套及提升机天轮,运转平稳无异响,能够储油,减少润滑维护工作量,延长了使用寿命。
The utility model discloses a hoist sky wheel copper sleeve, which comprises a cylindrical copper sleeve body; a lubricating oil groove is arranged on the inner ring surface of the copper sleeve body; There are a plurality of cavities, and a solid lubricant is embedded in each of the cavities. The utility model also discloses a hoist sky wheel. The hoist sky wheel copper sleeve and the hoist sky wheel provided by the utility model run smoothly without abnormal noise, can store oil, reduce the workload of lubrication and maintenance, and prolong the service life.
Description
技术领域technical field
本实用新型涉及提升机天轮及其套筒技术领域,尤其涉及一种提升机天轮铜套及提升机天轮。The utility model relates to the technical field of a hoisting machine sky wheel and a sleeve thereof, in particular to a hoisting machine sky wheel copper sleeve and the hoisting machine sky wheel.
背景技术Background technique
现有的提升机天轮套筒的材料主要为锡青铜,现有的提升机天轮套筒主要采用剖分式结构,由至少两块或多块部分组成,各部分之间存在一定间隙。现有的剖分式铜套在使用过程中存在以下问题:The material of the existing hoist top wheel sleeve is mainly tin bronze, and the existing hoist top wheel sleeve mainly adopts a split structure, which is composed of at least two or more parts, and there is a certain gap between each part. The existing split copper sleeve has the following problems during use:
1、易于发生异响,原因是剖分式铜套之间相互碰撞,严重时会产生变形加剧磨损导致失效。1. Abnormal noise is prone to occur, because the split copper sleeves collide with each other, and in severe cases, deformation will aggravate wear and cause failure.
2、由于各部分之间间隙过大,不利于储存油脂,加注油脂周期较短,增加了维护工作量,影响了使用寿命。2. Due to the large gap between the parts, it is not conducive to the storage of grease, and the cycle of filling grease is short, which increases the maintenance workload and affects the service life.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术中的缺陷,提供一种运转平稳无异响,能够储油,减少润滑维护工作量,延长使用寿命的提升机天轮铜套及提升机天轮。The purpose of the utility model is to overcome the defects in the prior art, and provide a hoist top wheel copper sleeve and hoist top wheel that run smoothly without abnormal noise, can store oil, reduce the workload of lubrication and maintenance, and prolong the service life.
本实用新型技术方案提供一种提升机天轮铜套,包括圆筒状的铜套本体;所述铜套本体的内环面上设置有润滑油槽,所述铜套本体的内环面上还设置有多个孔穴,每个所述孔穴内镶嵌有固体润滑剂。The technical scheme of the utility model provides a hoist sky wheel copper sleeve, which includes a cylindrical copper sleeve body; the inner ring surface of the copper sleeve body is provided with a lubricating oil groove, and the inner ring surface of the copper sleeve body is also A plurality of cavities are provided, and a solid lubricant is embedded in each of the cavities.
进一步地,所述固体润滑剂为石墨润滑剂。Further, the solid lubricant is graphite lubricant.
进一步地,所述铜套本体为一体式结构。Further, the copper sleeve body has an integrated structure.
进一步地,所述孔穴为贯通所述铜套本体的外环面与所述内环面的通孔,所述固体润滑剂上靠近所述内环面的端部与所述内环面平齐设置,所述固体润滑剂上靠近所述外环面的端部与所述外环面平齐设置。Further, the hole is a through hole passing through the outer ring surface of the copper sleeve body and the inner ring surface, and the end of the solid lubricant close to the inner ring surface is flush with the inner ring surface Setting, the end of the solid lubricant close to the outer ring surface is arranged flush with the outer ring surface.
进一步地,多个所述孔穴在所述内环面上的开口的面积之和与所述内环面的面积比在1%-20%之间。Further, the ratio of the sum of the areas of the openings of the plurality of holes on the inner ring to the area of the inner ring is between 1% and 20%.
进一步地,在所述内环面上沿其轴向均布有多条所述润滑油槽,沿所述内环面的圆周方向设置有至少一圈所述润滑油槽,多条轴向布置的所述润滑油槽分别与沿圆周方向布置的所述润滑油槽连通;在每两条相邻的轴向布置的所述润滑油槽之间均布有多个所述孔穴。Further, a plurality of lubricating oil grooves are evenly distributed along the axial direction on the inner ring surface, at least one circle of the lubricating oil grooves is arranged along the circumferential direction of the inner ring surface, and the plurality of axially arranged lubricating oil grooves The lubricating oil grooves are respectively communicated with the lubricating oil grooves arranged in the circumferential direction; a plurality of holes are evenly distributed between every two adjacent axially arranged lubricating oil grooves.
本实用新型技术方案还提供了一种具有前面所述的提升机天轮铜套的提升机天轮,包括天轮轴和安装在所述天轮轴上的天轮轮毂,在所述天轮轴与所述天轮轮毂之间还镶嵌有提升机天轮铜套;所述提升机天轮铜套包括圆筒状的铜套本体;所述铜套本体的内环面上设置有润滑油槽,所述铜套本体的内环面上还设置有多个孔穴,每个所述孔穴内镶嵌有固体润滑剂。The technical scheme of the utility model also provides a hoist sky wheel with the above-mentioned hoist sky wheel copper sleeve, including a sky wheel shaft and a sky wheel hub installed on the sky wheel shaft, between the sky wheel shaft and the A hoist sky wheel copper sleeve is also inlaid between the hubs of the sky wheel; the hoist sky wheel copper sleeve includes a cylindrical copper sleeve body; the inner ring surface of the copper sleeve body is provided with a lubricating oil groove, the A plurality of cavities are also arranged on the inner ring surface of the copper sleeve body, and a solid lubricant is embedded in each of the cavities.
采用上述技术方案,具有如下有益效果:Adopt above-mentioned technical scheme, have following beneficial effect:
通过在铜套本体的内环面上开设多个孔穴,在孔穴内设置固体润滑剂,用于吸收或释放润滑油,也即是临时储油,当铜套本体内的润滑油过多时,固体润滑剂进行吸收润滑油进行存储,当铜套本体内的润滑油过少时,在旋转力的作用下,固体润滑剂将吸收的润滑油释放出,进一步起到润滑作用,同时固体润滑剂本身还可以起到润滑作用,减少了天轮润滑维护的工作量,延长了使用寿命。By opening a plurality of holes on the inner ring surface of the copper sleeve body, a solid lubricant is placed in the holes to absorb or release lubricating oil, that is, to temporarily store oil. When there is too much lubricating oil in the copper sleeve body, the solid The lubricant absorbs the lubricating oil for storage. When the lubricating oil in the copper sleeve body is too small, under the action of the rotating force, the solid lubricant releases the absorbed lubricating oil, which further plays a lubricating role. At the same time, the solid lubricant itself also It can play a lubricating role, reducing the workload of lubricating and maintaining the sky wheel, and prolonging the service life.
由于天轮铜套本体采用一体设置,消除了剖分式铜套运转中碰撞现象,运转无异响,更趋平稳。Since the main body of the copper sleeve of the sky wheel is set in one piece, the collision phenomenon during the operation of the split copper sleeve is eliminated, and the operation has no abnormal noise and is more stable.
综上,本实用新型提供的提升机天轮铜套及提升机天轮,运转平稳无异响,能够储油,减少润滑维护工作量,延长了使用寿命。To sum up, the hoist top wheel copper sleeve and the hoist top wheel provided by the utility model run smoothly without abnormal noise, can store oil, reduce the workload of lubrication and maintenance, and prolong the service life.
附图说明Description of drawings
图1为本实用新型提供的提升机天轮铜套沿其轴线方向的剖视图;Fig. 1 is the cross-sectional view of the hoist sky wheel copper sleeve provided by the utility model along its axis direction;
图2为提升机天轮铜套的孔穴布置示意图;Figure 2 is a schematic diagram of the hole layout of the hoist's sky wheel copper sleeve;
图3为本实用新型提供的提升机天轮的剖视图。Fig. 3 is a sectional view of the sky wheel of the hoist provided by the utility model.
附图标记对照表:Reference sign comparison table:
1-提升机天轮铜套; 11-铜套主体; 12-内环面;1-copper bushing of hoist wheel; 11-copper bushing main body; 12-inner ring surface;
13-外环面; 14-孔穴; 15-固体润滑剂;13-outer ring surface; 14-cavity; 15-solid lubricant;
16-润滑油槽; 2-提升机天轮; 21-天轮轴;16- lubricating oil tank; 2- hoist sky wheel; 21- sky wheel shaft;
22-天轮轮毂。22-day wheel hub.
具体实施方式Detailed ways
下面结合附图来进一步说明本实用新型的具体实施方式。其中相同的零部件用相同的附图标记表示。需要说明的是,下面描述中使用的词语“前”、“后”、“左”、“右”、“上”和“下”指的是附图中的方向,词语“内”和“外”分别指的是朝向或远离特定部件几何中心的方向。The specific embodiment of the utility model will be further described below in conjunction with the accompanying drawings. Wherein the same components are denoted by the same reference numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to the directions in the drawings, and the words "inner" and "outer ” refer to directions towards or away from the geometric center of a particular part, respectively.
如图1-2所示,本实用新型提供的一种提升机天轮铜套1,包括圆筒状的铜套本体11。As shown in Figure 1-2, the utility model provides a copper sheath 1 for the top wheel of a hoist, which includes a cylindrical copper sheath body 11 .
铜套本体11的内环面12上设置有润滑油槽16,铜套本体11的内环面12上还设置有多个孔穴14,每个孔穴14内镶嵌有固体润滑剂15。A lubricating oil groove 16 is provided on the inner ring surface 12 of the copper sleeve body 11 , and a plurality of holes 14 are arranged on the inner ring surface 12 of the copper sleeve body 11 , and a solid lubricant 15 is embedded in each hole 14 .
本实用新型提供的提升机天轮铜套1,主要用于提升机天轮上,包括圆筒状的铜套本体11,铜套本体11包括外部表面和内部表面,由于外部表面和内部表面的截面都呈环形设置,分别称之为外环面13和内环面12。在内环面12上设置有润滑油槽16,用于润滑油流通,使用时外部润滑油被填充到铜套本体1内,起到润滑作用,润滑油会顺着润滑油槽16流动至指定位置。The hoist sky wheel copper sleeve 1 provided by the utility model is mainly used on the hoist sky wheel and includes a cylindrical copper sleeve body 11. The copper sleeve body 11 includes an outer surface and an inner surface. Due to the difference between the outer surface and the inner surface The cross-sections are arranged in a ring shape, which are respectively referred to as the outer ring surface 13 and the inner ring surface 12 . A lubricating oil groove 16 is provided on the inner ring surface 12 for the circulation of lubricating oil. When in use, the external lubricating oil is filled into the copper sleeve body 1 for lubrication, and the lubricating oil will flow along the lubricating oil groove 16 to a designated position.
在内环面12上还设置有多个孔穴14,并在每个孔穴14内镶嵌有固体润滑剂15,固体润滑剂15用于吸收或释放润滑油,起到临时储油功能。具体为,当铜套本体11内的润滑油过多时,固体润滑剂15进行吸收润滑油进行存储,当铜套本体11内的润滑油过少时,在旋转力的作用下,固体润滑剂15将吸收的润滑油释放出,进一步起到润滑作用,同时固体润滑剂15本身还可以起到润滑作用,减少了天轮润滑维护的工作量,延长了使用寿命。A plurality of holes 14 are also provided on the inner ring surface 12, and a solid lubricant 15 is embedded in each hole 14, and the solid lubricant 15 is used to absorb or release lubricating oil and play a temporary oil storage function. Specifically, when there is too much lubricating oil in the copper sleeve body 11, the solid lubricant 15 absorbs the lubricating oil for storage; The absorbed lubricating oil is released to further lubricate, while the solid lubricant 15 itself can also play a lubricating role, which reduces the workload of the sky wheel lubrication maintenance and prolongs the service life.
在提升机天轮铜套1与天轮轴的滑动摩擦过程中,一部分固体润滑剂15的颗粒被擦入提升机天轮铜套1与天轮轴的摩擦表面之间,形成一层比较稳定的固体润滑剂隔膜,有效地阻止了两者的粘连磨损。该种润滑结构,既有金属材料的高承载能力,又具备减磨材料的润滑性能,特别适用于缺油、少油、高温、重载的滑动轴承结构。During the sliding friction process between the hoist sky wheel copper sleeve 1 and the sky wheel shaft, a part of the solid lubricant 15 particles are rubbed into the friction surface between the elevator sky wheel copper sleeve 1 and the sky wheel shaft to form a layer of relatively stable solid The lubricant diaphragm effectively prevents the adhesive wear of both. This kind of lubricating structure not only has the high load-carrying capacity of metal materials, but also has the lubricating performance of anti-friction materials, and is especially suitable for sliding bearing structures with little or no oil, high temperature and heavy load.
在天轮正常运转时,一般会定期加注一定量的润滑剂,润滑剂通过内环面12上设置有润滑油槽16逐步带进提升机天轮铜套1与天轮轴配合间隙中,起到很好的润滑作用。在润滑油脂不充分时,上述固体润滑剂15的润滑功能即刻体现出来,减少了干摩擦对提升机天轮铜套1的影响,且延长了加注油脂的周期。When the sky wheel is in normal operation, a certain amount of lubricant is generally added regularly, and the lubricant is gradually brought into the gap between the copper sleeve 1 of the hoist wheel and the shaft of the sky wheel through the lubricating oil groove 16 provided on the inner ring surface 12 to play a role. Very good lubrication. When the lubricating grease is insufficient, the lubricating function of the above-mentioned solid lubricant 15 is immediately manifested, which reduces the influence of dry friction on the copper sleeve 1 of the sky wheel of the hoist, and prolongs the cycle of adding grease.
上述孔穴14可以为任意形状的通孔、盲孔、洞、孔洞或洞穴等。优选地,孔穴14选择为圆形孔穴,便于加工和安装固体润滑剂15。The holes 14 can be through holes, blind holes, holes, holes or caverns of any shape. Preferably, the hole 14 is selected as a circular hole, which is convenient for processing and installing the solid lubricant 15 .
上述固体润滑剂15可以为铅、石墨等等润滑剂。Above-mentioned solid lubricant 15 can be lubricants such as lead, graphite.
综上,本实用新型提供的提升机天轮铜套,运转时平稳无异响,能够储油,减少润滑维护工作量,延长了使用寿命。To sum up, the hoist sky wheel copper sleeve provided by the utility model runs smoothly without abnormal noise, can store oil, reduces the workload of lubrication and maintenance, and prolongs the service life.
优选地,固体润滑剂15选择为石墨润滑剂,其硬度好,能够满足润滑要求。Preferably, the solid lubricant 15 is graphite lubricant, which has good hardness and can meet lubrication requirements.
较佳地,铜套本体11为一体式结构,也称为整体式结构。如此设置,结构强度高,消除了剖分式铜套运转中碰撞现象,运转无异响,更趋平稳。上述一体式是指铜套本体11采用一块整体的板材制成,而非像剖分式那样由多个部分拼接形成。Preferably, the copper sleeve body 11 has an integral structure, also called an integral structure. With such a setting, the structural strength is high, and the collision phenomenon during the operation of the split copper sleeve is eliminated, and the operation has no abnormal noise and is more stable. The above-mentioned one-piece type means that the copper sleeve body 11 is made of a whole plate, rather than being formed by splicing multiple parts like the split type.
较佳地,如图1-2所示,孔穴14为贯通铜套本体11的外环面13与内环面12的通孔,固体润滑剂15上靠近内环面12的端部与内环面12平齐设置,固体润滑剂15上靠近外环面13的端部与外环面13平齐设置。Preferably, as shown in Figure 1-2, the hole 14 is a through hole through the outer ring surface 13 and the inner ring surface 12 of the copper sleeve body 11, and the end of the solid lubricant 15 close to the inner ring surface 12 and the inner ring surface The surface 12 is flush with the outer ring surface 13 , and the end of the solid lubricant 15 close to the outer ring surface 13 is flush with the outer ring surface 13 .
也即是,将孔穴14设置为通孔,其贯通内环面12与外环面13,固体润滑剂15镶嵌在该通孔内,其内端,也即是靠近内环面12的一端与内环面12平齐设置,以保证能够与天轮轴接触,进行润滑;其外端,也即是靠近外环面13的一端与外环面13平齐设置,以保证能够与天轮轮毂接触,进行润滑。如此设置,一方面起到良好的润滑效果,还提高了密封性能。That is to say, the hole 14 is set as a through hole, which runs through the inner ring surface 12 and the outer ring surface 13, and the solid lubricant 15 is embedded in the through hole, and its inner end, that is, the end close to the inner ring surface 12 and the The inner ring surface 12 is set flush to ensure that it can be in contact with the sky wheel shaft for lubrication; its outer end, that is, the end close to the outer ring surface 13 is set flush with the outer ring surface 13 to ensure that it can be in contact with the sky wheel hub , for lubrication. Such setting not only has a good lubricating effect, but also improves the sealing performance.
较佳地,多个孔穴14在内环面12上的开口的面积之和与内环面12的面积比在1%-20%之间。也即是使固体润滑剂15的减磨面积为内环面12的滑动摩擦面的面积的1%-20%,既能保证铜套本体11的结构强度,又能很好地起到储油和润滑效果。Preferably, the ratio of the sum of the areas of the openings of the plurality of holes 14 on the inner annular surface 12 to the area of the inner annular surface 12 is between 1% and 20%. That is to say, the wear-reducing area of the solid lubricant 15 is 1%-20% of the area of the sliding friction surface of the inner ring surface 12, which can not only ensure the structural strength of the copper sleeve body 11, but also play a good role in oil storage. and lubricating effect.
较佳地,如图1-2所示,在内环面12上沿其轴向均布有多条润滑油槽16,沿内环面12的圆周方向设置有至少一圈润滑油槽16,多条轴向布置的润滑油槽16分别与沿圆周方向布置的润滑油槽16连通;在每两条相邻的轴向布置的润滑油槽16之间均布有多个孔穴14。Preferably, as shown in Figure 1-2, a plurality of lubricating oil grooves 16 are evenly distributed on the inner ring surface 12 along its axial direction, at least one ring of lubricating oil grooves 16 is provided along the circumferential direction of the inner ring surface 12, and a plurality of The lubricating oil grooves 16 arranged in the axial direction communicate with the lubricating oil grooves 16 arranged in the circumferential direction respectively; a plurality of holes 14 are evenly distributed between every two adjacent lubricating oil grooves 16 arranged in the axial direction.
为了提高润滑油在铜套本体11内的流通效果,在内环面12上沿着内环面12的轴线方向设置多条润滑油槽16,在内环面12上沿着其圆周方向布置有至少一条润滑油槽16,并且径向布置的润滑油槽16与圆周方向布置的润滑油槽16连通,用于向套筒本体11的内环面12中的各个位置供油。为了提高润滑及储油效果,在每两条相邻的轴向布置的润滑油槽16之间均布有多个孔穴14,在每个孔穴14内均镶嵌有固体润滑剂。In order to improve the circulation effect of lubricating oil in the copper sleeve body 11, a plurality of lubricating oil grooves 16 are arranged on the inner ring surface 12 along the axial direction of the inner ring surface 12, and at least One lubricating oil groove 16 , and the radially arranged lubricating oil groove 16 communicates with the circumferentially arranged lubricating oil groove 16 for supplying oil to various positions in the inner ring surface 12 of the sleeve body 11 . In order to improve the lubricating and oil storage effect, a plurality of holes 14 are evenly distributed between every two adjacent axially arranged lubricating oil grooves 16, and a solid lubricant is embedded in each hole 14.
综上所述,本实用新型提供的提升机天轮铜套,可以大幅度延长加注润滑油脂的周期,减少了维护工作量,延长了使用寿命;镶嵌的石墨本身具有自润滑性能,节约了润滑油脂消耗;消除了剖分式铜套运转中的碰撞现象,天轮转动无异响,更趋平稳。To sum up, the hoist sky wheel copper sleeve provided by the utility model can greatly prolong the period of lubricating grease, reduce the maintenance workload, and prolong the service life; the inlaid graphite itself has self-lubricating properties, saving Lubricating grease is consumed; the collision phenomenon during the operation of the split copper sleeve is eliminated, and the rotation of the sky wheel has no abnormal noise and is more stable.
如图3所示,本实用新型提供的一种提升机天轮2,包括天轮轴21和安装在天轮轴21上的天轮轮毂22,在天轮轴21与天轮轮毂22之间还镶嵌有提升机天轮铜套1。As shown in Figure 3, a hoist sky wheel 2 provided by the utility model includes a sky wheel shaft 21 and a sky wheel hub 22 installed on the sky wheel shaft 21, and a Hoist sky wheel copper sleeve 1.
其中如图1-2所示,提升机天轮铜套1包括圆筒状的铜套本体11。铜套本体11的内环面12上设置有润滑油槽16,铜套本体11的内环面12上还设置有多个孔穴14,每个孔穴14内镶嵌有固体润滑剂15。Wherein, as shown in Fig. 1-2, the hoist top wheel copper sleeve 1 includes a cylindrical copper sleeve body 11. A lubricating oil groove 16 is provided on the inner ring surface 12 of the copper sleeve body 11 , and a plurality of holes 14 are arranged on the inner ring surface 12 of the copper sleeve body 11 , and a solid lubricant 15 is embedded in each hole 14 .
提升机天轮2包括天轮轴21、天轮轮毂22和提升机天轮铜套1,其中,提升机天轮铜套1镶嵌在天轮轴21与天轮轮毂22之间。The hoist sky wheel 2 includes a sky wheel shaft 21, a sky wheel hub 22 and a hoist sky wheel copper sleeve 1, wherein the hoist sky wheel copper sleeve 1 is embedded between the sky wheel shaft 21 and the sky wheel hub 22.
提升机天轮铜套1,包括圆筒状的铜套本体11,铜套本体11包括外部表面和内部表面,由于外部表面和内部表面的截面都呈环形设置,分别称之为外环面13和内环面12。在内环面12上设置有润滑油槽16,使用时外部润滑油被填充到铜套本体1内,起到润滑作用,润滑油会顺着润滑油槽16流动至指定位置。The copper sheath 1 of the sky wheel of the hoist includes a cylindrical copper sheath body 11. The copper sheath body 11 includes an outer surface and an inner surface. Since the cross-sections of the outer surface and the inner surface are arranged in a ring shape, they are respectively called the outer ring surface 13 and inner annulus 12 . A lubricating oil groove 16 is provided on the inner ring surface 12 , and the external lubricating oil is filled into the copper sleeve body 1 to play a lubricating role during use, and the lubricating oil will flow along the lubricating oil groove 16 to a designated position.
在内环面12上还设置有多个孔穴14,并在每个孔穴14内镶嵌有固体润滑剂15,固体润滑剂15用于吸收或释放润滑油,起到临时储油功能。具体为,当铜套本体11内的润滑油过多时,固体润滑剂15进行吸收润滑油进行存储,当铜套本体11内的润滑油过少时,在旋转力的作用下,固体润滑剂15将吸收的润滑油释放出,进一步起到润滑天轮轴21与铜套本体11的作用,同时固体润滑剂15本身还可以起到润滑作用,减少了天轮润滑维护的工作量,延长了使用寿命。A plurality of holes 14 are also provided on the inner ring surface 12, and a solid lubricant 15 is embedded in each hole 14, and the solid lubricant 15 is used to absorb or release lubricating oil and play a temporary oil storage function. Specifically, when there is too much lubricating oil in the copper sleeve body 11, the solid lubricant 15 absorbs the lubricating oil for storage; The absorbed lubricating oil is released to further lubricate the sky wheel shaft 21 and the copper sleeve body 11. Meanwhile, the solid lubricant 15 itself can also play a lubricating role, reducing the workload of the sky wheel lubrication maintenance and prolonging the service life.
在提升机天轮铜套1与天轮轴21的滑动摩擦过程中,一部分固体润滑剂15的颗粒被擦入提升机天轮铜套1与天轮轴21的摩擦表面之间,形成一层比较稳定的固体润滑剂隔膜,有效地阻止了两者的粘连磨损。该种润滑结构,既有金属材料的高承载能力,又具备减磨材料的润滑性能,特别适用于缺油、少油、高温、重载的滑动轴承结构。During the sliding friction process between the hoist sky wheel copper sleeve 1 and the sky wheel shaft 21, a part of the solid lubricant 15 particles are rubbed into the friction surface between the hoist sky wheel copper sleeve 1 and the sky wheel shaft 21, forming a relatively stable layer The solid lubricant diaphragm effectively prevents the adhesion and wear of the two. This kind of lubricating structure not only has the high load-carrying capacity of metal materials, but also has the lubricating performance of anti-friction materials, and is especially suitable for sliding bearing structures with little or no oil, high temperature and heavy load.
在天轮正常运转时,一般会定期加注一定量的润滑剂,润滑剂通过内环面12上设置有润滑油槽16逐步带进提升机天轮铜套1与天轮轴21配合间隙中,起到很好的润滑作用。在润滑油脂不充分时,上述固体润滑剂15的润滑功能即刻体现出来,减少了干摩擦对提升机天轮铜套1的影响,且延长了加注油脂的周期。When the sky wheel is in normal operation, a certain amount of lubricant is generally added regularly, and the lubricant is gradually brought into the gap between the copper sleeve 1 of the hoist wheel and the shaft 21 of the sky wheel through the lubricating oil groove 16 provided on the inner ring surface 12, and the to good lubrication. When the lubricating grease is insufficient, the lubricating function of the above-mentioned solid lubricant 15 is immediately manifested, which reduces the influence of dry friction on the copper sleeve 1 of the sky wheel of the hoist, and prolongs the cycle of adding grease.
上述孔穴14可以为任意形状的通孔、盲孔、洞、孔洞或洞穴等。优选地,孔穴14选择为圆形孔穴,便于加工和安装固体润滑剂15。The holes 14 can be through holes, blind holes, holes, holes or caverns of any shape. Preferably, the hole 14 is selected as a circular hole, which is convenient for processing and installing the solid lubricant 15 .
上述固体润滑剂15可以为铅、石墨等等润滑剂。Above-mentioned solid lubricant 15 can be lubricants such as lead, graphite.
上述提升机天轮2中的提升机天轮铜套1的结构、构造、工作原理与前面描述的提升机天轮铜套1的结构、构造、工作原理相同,有关提升机天轮2中的提升机天轮铜套1的内容请参照前面部分有关提升机天轮铜套1的描述。The structure, structure, and working principle of the hoist sky wheel copper sleeve 1 in the above hoist sky wheel 2 are the same as those of the hoist sky wheel copper sleeve 1 described above. Please refer to the description of the hoist top wheel copper sleeve 1 in the previous part for the content of the hoist top wheel copper sleeve 1.
综上所述,本实用新型提供的提升机天轮,可以大幅度延长加注润滑油脂的周期,减少了维护工作量,延长了使用寿命;镶嵌的石墨本身具有自润滑性能,节约了润滑油脂消耗;消除了剖分式铜套运转中的碰撞现象,天轮转动无异响,更趋平稳。In summary, the sky wheel of the hoist provided by the utility model can greatly prolong the cycle of filling lubricating grease, reduce the maintenance workload, and prolong the service life; the inlaid graphite itself has self-lubricating properties, which saves lubricating grease Consumption; the collision phenomenon in the operation of the split copper sleeve is eliminated, and the rotation of the sky wheel has no abnormal sound and becomes more stable.
根据需要,可以将上述各技术方案进行结合,以达到最佳技术效果。According to needs, the above technical solutions can be combined to achieve the best technical effect.
以上的仅是本实用新型的原理和较佳的实施例。应当指出,对于本领域的普通技术人员来说,在本实用新型原理的基础上,还可以做出若干其它变型,也应视为本实用新型的保护范围。The above are only principles and preferred embodiments of the present utility model. It should be pointed out that for those skilled in the art, several other modifications can be made on the basis of the principle of the utility model, which should also be regarded as the protection scope of the utility model.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105114462A (en) * | 2015-09-11 | 2015-12-02 | 福建龙溪轴承(集团)股份有限公司 | Radial spherical plain bearing with blind holes |
CN107570609A (en) * | 2017-08-18 | 2018-01-12 | 浙江长兴层颉机械制造有限公司 | A kind of plate class inlays graphite and its technique |
-
2014
- 2014-11-26 CN CN201420724405.5U patent/CN204371944U/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105114462A (en) * | 2015-09-11 | 2015-12-02 | 福建龙溪轴承(集团)股份有限公司 | Radial spherical plain bearing with blind holes |
CN107570609A (en) * | 2017-08-18 | 2018-01-12 | 浙江长兴层颉机械制造有限公司 | A kind of plate class inlays graphite and its technique |
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