CN204371576U - A kind of axial variable displacement plunger pump - Google Patents
A kind of axial variable displacement plunger pump Download PDFInfo
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Abstract
本实用新型涉及一种变量轴向柱塞泵包括柱塞泵本体以及贯穿在柱塞泵本体内的传动轴,该柱塞泵本体由前部变量部、中部泵体以及后部泵盖组成,所述传动轴的前端伸出变量部并一由轴承组件A支撑在该变量部内,后端延伸至泵盖内并由一轴承组件B支撑在该泵盖内所述泵盖上具有一进油口以及一出油口,在泵盖与泵体间设置有配油盘,该配油盘上开有两个分别与进油口和出油口连通的吸排油腔。本实用新型的优点在于:本实用新型的柱塞泵结构紧凑,输出流量脉动小,输出稳定,且高转速下无振动、噪音低。
The utility model relates to a variable variable axial plunger pump, which comprises a plunger pump body and a transmission shaft running through the plunger pump body. The plunger pump body is composed of a front variable part, a middle pump body and a rear pump cover. The front end of the transmission shaft protrudes from the variable portion and is supported in the variable portion by a bearing assembly A, and the rear end extends into the pump cover and is supported by a bearing assembly B in the pump cover. The pump cover has an oil inlet There is an oil outlet and an oil outlet, and an oil distribution plate is arranged between the pump cover and the pump body. There are two oil suction and discharge chambers connected to the oil inlet and the oil outlet on the oil distribution plate. The utility model has the advantages that: the plunger pump of the utility model has compact structure, small output flow pulsation, stable output, no vibration and low noise at high speed.
Description
技术领域 technical field
本实用新型涉及一种柱塞泵,特别涉及一种变量轴向柱塞泵。 The utility model relates to a plunger pump, in particular to a variable variable axial plunger pump.
背景技术 Background technique
柱塞泵是液压系统的一个重要装置。它依靠柱塞在缸体中往复运动,使密封工作容腔的容积发生变化来实现吸油、压油。柱塞泵具有额定压力高、结构紧凑、效率高和流量调节方便等优点,被广泛应用于高压、大流量和流量需要调节的场合,诸如液压机、工程机械和船舶中。 The plunger pump is an important device in the hydraulic system. It relies on the reciprocating movement of the plunger in the cylinder to change the volume of the sealed working chamber to realize oil absorption and oil pressure. The plunger pump has the advantages of high rated pressure, compact structure, high efficiency and convenient flow adjustment, and is widely used in high pressure, large flow and flow adjustment occasions, such as hydraulic presses, engineering machinery and ships.
轴向柱塞泵(英文名:Piston pump)是活塞或柱塞的往复运动方向与缸体中心轴平行的柱塞泵。轴向柱塞泵利用与传动轴平行的柱塞在柱塞孔内往复运动所产生的容积变化来进行工作的。由于柱塞和柱塞孔都是圆形零件,加工时可以达到很高的精度配合,因此容积效率高。 Axial piston pump (English name: Piston pump) is a piston pump in which the reciprocating direction of the piston or plunger is parallel to the central axis of the cylinder. The axial piston pump works by using the volume change caused by the reciprocating movement of the plunger parallel to the transmission shaft in the plunger hole. Since both the plunger and the plunger hole are circular parts, high precision fit can be achieved during processing, so the volumetric efficiency is high.
目前所用的轴向柱塞泵,其主体结构复杂,体积大,且主体在工作时,性能不稳定,高速运转后会产生振动和噪音。 The currently used axial piston pump has a complex main body structure and a large volume, and when the main body is working, its performance is unstable, and vibration and noise will be generated after high-speed operation.
发明内容 Contents of the invention
本实用新型要解决的技术问题是提供一种性能稳定的变量轴向柱塞泵。 The technical problem to be solved by the utility model is to provide a variable variable axial plunger pump with stable performance.
为解决上述技术问题,本实用新型的技术方案为:一种变量轴向柱塞泵,其创新点在于:包括柱塞泵本体以及贯穿在柱塞泵本体内的传动轴,该柱塞泵本体由前部变量部、中部泵体以及后部泵盖组成,所述传动轴的前端伸出变量部并一由轴承组件A支撑在该变量部内,后端延伸至泵盖内并由一轴承组件B支撑在该泵盖内;所述泵盖上具有一进油口以及一出油口,在泵盖与泵体间设置有配油盘,该配油盘上开有两个分别与进油口和出油口连通的吸排油腔;所述变量部包括变量壳体、变量调节机构以及相邻套装在传动轴上的可调节变量头和轴瓦,所述变量头的外侧弧形面与轴瓦的内侧弧形面配合滑动连接,并由变量调节机构驱动其在轴瓦的内侧弧形面上滑动,进而改变变量头与传动轴的倾角;所述泵体内置一后端面为凹球面的缸体,该缸体套装在传动轴上,且后端球面抵在配油盘的前侧,缸体内孔与传动轴键连接并由传动轴驱动其绕轴旋转;所述缸体的端面上呈环形均匀分布有九个轴线与缸体轴线平行的柱塞孔,并具有一与配油盘上吸排油腔连通进出油口;所述每个柱塞孔内均安装一与其滑动配合的柱塞,该柱塞前端伸出柱塞孔并连接滑靴,所述传动轴上还设置有将滑靴压紧在变量头表面的回程机构;所述回程机构包括回程盘、球铰以及依次设置在缸体内孔与传动轴之间空腔内的垫片A、回程弹簧以及轴套,所述球铰套装在缸体内孔前端端口上,所述回程弹簧限位在垫片A与轴套之间,在垫片A的前侧端面上呈环形分布有数个顶针,该顶针的前端抵住球铰;所述回程盘的中心具有一中心孔,四周具有数个与滑靴对应的滑靴安装孔,所述球铰与滑靴分别伸入在回程盘的中心孔和滑靴安装孔内,并由回程弹簧通过顶针压在变量头的平面上;所述轴套上具有一小弹簧,其前端具有一环形凸台,后端抵在配油盘的前侧,且后端由一卡簧与缸体的内孔连接,所述卡簧前侧具有一垫片B,在轴套上具有一小弹簧,该小弹簧限位在轴套前端环形凸台与垫片B之间,进而将缸体压紧在配油盘的球面上。 In order to solve the above technical problems, the technical solution of this utility model is: a variable axial plunger pump, the innovation point of which is: including the plunger pump body and the transmission shaft running through the plunger pump body, the plunger pump body It is composed of the front variable part, the middle pump body and the rear pump cover. The front end of the transmission shaft extends out of the variable part and is supported in the variable part by a bearing assembly A, and the rear end extends into the pump cover and is supported by a bearing assembly B is supported in the pump cover; the pump cover has an oil inlet and an oil outlet, and an oil distribution plate is arranged between the pump cover and the pump body. The oil suction and discharge chamber communicated with the oil outlet; the variable portion includes a variable housing, a variable adjustment mechanism, and an adjustable variable head and bearing bushes that are adjacently set on the transmission shaft. The outer arc surface of the variable head and the bearing bush The inner arc-shaped surface of the pump body is fitted with a sliding connection, and is driven by the variable adjustment mechanism to slide on the inner arc-shaped surface of the bearing bush, thereby changing the inclination angle between the variable head and the drive shaft; the pump body has a built-in cylinder with a concave spherical rear end surface , the cylinder body is set on the transmission shaft, and the rear spherical surface is against the front side of the oil distribution plate. There are nine plunger holes whose axes are parallel to the axis of the cylinder body evenly distributed in the ring, and have an oil inlet and outlet connected to the oil suction and discharge chamber on the oil distribution plate; a plunger that slides with it is installed in each plunger hole , the front end of the plunger protrudes from the plunger hole and is connected to the sliding shoe, and the transmission shaft is also provided with a return mechanism that presses the sliding shoe on the surface of the variable head; the return mechanism includes a return plate, a spherical hinge, and a Gasket A, return spring and bushing in the cavity between the inner hole of the cylinder and the drive shaft. Between them, several thimbles are circularly distributed on the front end surface of the gasket A, and the front end of the thimble is against the ball hinge; the center of the return plate has a central hole, and there are several sliding shoes corresponding to the sliding shoes around it. The mounting hole, the ball hinge and the sliding shoe respectively protrude into the center hole of the return plate and the mounting hole of the sliding shoe, and the return spring is pressed on the plane of the variable head through the thimble; there is a small spring on the bushing, Its front end has an annular boss, the rear end is against the front side of the oil distribution plate, and the rear end is connected with the inner hole of the cylinder body by a circlip. The front side of the circlip has a gasket B, which is on the sleeve There is a small spring, and the small spring is limited between the annular boss at the front end of the shaft sleeve and the gasket B, and then the cylinder body is pressed against the spherical surface of the oil distribution plate.
进一步地,所述变量调节机构包括变量阀以及拨块,该变量阀垂直于传动轴方向设置,变量阀的变量活塞上具有一向内延伸的拨柱,所述拨块固定在变量头的外侧,拨块上具有一容纳拨柱的通孔,所述拨柱一端垂直固定在变量活塞的内侧,另一端向内伸入拨块的通孔内,并驱动拨块带动变量头在轴瓦的内侧弧形面上滑动。 Further, the variable adjustment mechanism includes a variable valve and a shift block, the variable valve is arranged perpendicular to the direction of the transmission shaft, the variable piston of the variable valve has an inwardly extending dial column, and the shift block is fixed on the outside of the variable head, The shifting block has a through hole for accommodating the shifting column. One end of the shifting post is vertically fixed on the inner side of the variable piston, and the other end extends inward into the through hole of the shifting block, and drives the shifting block to drive the variable head to arc on the inner side of the bearing bush. Sliding on the surface.
本实用新型的优点在于:本实用新型的柱塞泵由前部变量部、中部泵体以及后部泵盖组成,结构紧凑,输出流量脉动小,输出稳定;中部泵体内置的缸体,回转缸体由回程盘保持在变量头上,该回程盘使回转缸体内数个柱塞高速同步旋转,且转动时无振动、噪音低;回转缸体由回程弹簧以及环形分布的顶针压紧在球铰和变量头上,并与小弹簧压紧在配油盘上,加强了回转缸体的结构,使柱塞泵性能更稳定。 The utility model has the advantages that: the plunger pump of the utility model is composed of the front variable part, the middle pump body and the rear pump cover, with compact structure, small output flow pulsation and stable output; The cylinder is held on the variable head by the return plate, which makes several plungers in the rotary cylinder rotate synchronously at high speed, and there is no vibration and low noise during rotation; The ball joint and the variable head are pressed on the oil distribution plate with a small spring, which strengthens the structure of the rotary cylinder and makes the performance of the plunger pump more stable.
本实用新型的柱塞泵变量头的变量调节机构由变量阀的变量活塞驱动变量头在轴瓦的内侧弧形面上滑动,进而改变变量头与传动轴的倾角实现变量头的调节,该调节机构简单,且调节方便。 The variable adjustment mechanism of the variable head of the plunger pump of the utility model drives the variable head to slide on the inner arc surface of the bearing bush by the variable piston of the variable valve, and then changes the inclination angle of the variable head and the transmission shaft to realize the adjustment of the variable head. Simple and easy to adjust.
附图说明 Description of drawings
图1为本实用新型一种变量轴向柱塞泵的横向剖视图。 Fig. 1 is a transverse sectional view of a variable axial plunger pump of the present invention.
图2为本实用新型一种变量轴向柱塞泵的纵向剖视图。 Fig. 2 is a longitudinal sectional view of a variable axial plunger pump of the present invention.
图3为图1A-A线的剖视图。 Fig. 3 is a cross-sectional view along line A-A of Fig. 1 .
具体实施方式 Detailed ways
如图1至图3所示,本实用新型公开了一种变量轴向柱塞泵,包括柱塞泵本体以及贯穿在柱塞泵本体内的传动轴1,该柱塞泵本体由前部变量部2、中部泵体3以及后部泵盖4组成,传动轴1的前端伸出变量部2并一由轴承组件A支撑在该变量部2内,后端延伸至泵盖4内并由一轴承组件B支撑在该泵盖4内;本实施例中轴承组件A为一圆柱滚子轴承5,轴承组件B由两组圆柱滚子轴承6组成。 As shown in Figures 1 to 3, the utility model discloses a variable axial plunger pump, which includes a plunger pump body and a transmission shaft 1 running through the plunger pump body, the plunger pump body is controlled by a front variable 2, the middle pump body 3 and the rear pump cover 4. The front end of the transmission shaft 1 protrudes from the variable part 2 and is supported by the bearing assembly A in the variable part 2. The rear end extends into the pump cover 4 and is supported by a The bearing assembly B is supported in the pump cover 4 ; in this embodiment, the bearing assembly A is a cylindrical roller bearing 5 , and the bearing assembly B is composed of two sets of cylindrical roller bearings 6 .
泵盖4上具有一进油口7以及一出油口8,在泵盖4与泵体间设置有配油盘10,该配油盘10上开有两个分别与进油口7和出油口8连通的吸排油腔9。 There is an oil inlet 7 and an oil outlet 8 on the pump cover 4, and an oil distribution plate 10 is arranged between the pump cover 4 and the pump body. The oil suction and discharge chamber 9 connected by the oil port 8.
变量部2包括变量壳体、变量调节机构以及相邻套装在传动轴1上的可调节变量头11和轴瓦12,变量头11的外侧弧形面与轴瓦12的内侧弧形面配合滑动连接,并由变量调节机构驱动其在轴瓦12的内侧弧形面上滑动,进而改变变量头11与传动轴1的倾角;该变量调节机构包括变量阀13以及拨块14,该变量阀13垂直于传动轴1方向设置,变量阀13的变量活塞15上具有一向内延伸的拨柱16,拨块14通过螺栓32固定在变量头11的外侧,拨块14上具有一容纳拨柱16的通孔17,拨柱16一端垂直固定在变量活塞15的内侧,另一端向内伸入拨块14的通孔17内,并驱动拨块14带动变量头11在轴瓦12的内侧弧形面上滑动。 The variable part 2 includes a variable housing, a variable adjusting mechanism, and an adjustable variable head 11 and a bearing bush 12 that are adjacently set on the transmission shaft 1. The outer arc surface of the variable head 11 is slidably connected with the inner arc surface of the bearing bush 12. And it is driven by the variable adjustment mechanism to slide on the inner arc surface of the bearing bush 12, thereby changing the inclination angle between the variable head 11 and the transmission shaft 1; the variable adjustment mechanism includes a variable valve 13 and a dial 14, and the variable valve 13 is perpendicular to the transmission Set in the direction of axis 1, the variable piston 15 of the variable valve 13 has a dial 16 extending inward, the dial 14 is fixed on the outside of the variable head 11 by bolts 32, and the dial 14 has a through hole 17 for accommodating the dial 16 One end of the shifting column 16 is vertically fixed on the inner side of the variable piston 15, and the other end extends inwardly into the through hole 17 of the shifting block 14, and drives the shifting block 14 to drive the variable head 11 to slide on the inner arc surface of the bearing bush 12.
泵体3内置一后端面为凹球面的缸体18,该缸体18套装在传动轴1上,且后端球面抵在配油盘10的前侧,缸体内孔25与传动轴1键连接并由传动轴1驱动其绕轴旋转。 The pump body 3 has a built-in cylinder 18 whose rear end surface is a concave spherical surface. The cylinder 18 is set on the transmission shaft 1, and the rear end spherical surface is against the front side of the oil distribution plate 10. The inner hole 25 of the cylinder is connected to the transmission shaft 1. Connected and driven by the transmission shaft 1 to rotate around the axis.
缸体18的端面上呈环形均匀分布有九个轴线与缸体18轴线平行的柱塞孔19,并具有一与配油盘10上吸排油腔9连通进出油口21;每个柱塞孔19内均安装一与其滑动配合的柱塞20,该柱塞20前端伸出柱塞孔19并连接滑靴22,传动轴1上还设置有将滑靴22压紧在变量头11表面的回程机构。 Nine plunger holes 19 whose axes are parallel to the axis of the cylinder body 18 are evenly distributed in a circular shape on the end face of the cylinder body 18, and have an oil inlet and outlet 21 connected with the oil suction and discharge chamber 9 on the oil distribution plate 10; each plunger hole 19 are equipped with a plunger 20 slidingly fitted with it. The front end of the plunger 20 protrudes from the plunger hole 19 and connects with the sliding shoe 22. The transmission shaft 1 is also provided with a return stroke for pressing the sliding shoe 22 on the surface of the variable head 11. mechanism.
回程机构包括回程盘23、球铰24以及依次设置在缸体内孔25与传动轴1之间空腔内的垫片A26、回程弹簧27以及轴套28,球铰24套装在缸体内孔25前端端口上,回程弹簧27限位在垫片A26与轴套28之间,在垫片A26的前侧端面上呈环形分布有数个顶针28,该顶针28的前端抵住球铰24;回程盘23的中心具有一中心孔,四周具有数个与滑靴22对应的滑靴安装孔,球铰24与滑靴22分别伸入在回程盘23的中心孔和滑靴安装孔内,并由回程弹簧27通过顶针28压在变量头11的平面上;轴套28上具有一小弹簧29,其前端具有一环形凸台,后端抵在配油盘10的前侧,且后端由一孔用卡簧30与缸体18的内孔连接,孔用卡簧30前侧具有一垫片B31,在轴套28上具有一小弹簧29,该小弹簧29限位在轴套28前端环形凸台与垫片B31之间,进而将缸体18压紧在配油盘10的球面上。 The return mechanism includes a return disc 23, a ball hinge 24, a gasket A26, a return spring 27 and a bushing 28 which are sequentially arranged in the cavity between the cylinder bore 25 and the transmission shaft 1, and the ball hinge 24 is set in the cylinder bore. On the front end port of 25, the return spring 27 is limited between the gasket A26 and the shaft sleeve 28, and several thimbles 28 are distributed in a ring on the front end surface of the gasket A26, and the front ends of the thimbles 28 are against the ball hinge 24; The center of the disk 23 has a central hole, and there are several sliding shoe mounting holes corresponding to the sliding shoe 22 around. The return spring 27 is pressed on the plane of the variable head 11 through the thimble 28; there is a small spring 29 on the bushing 28, the front end has an annular boss, and the rear end is against the front side of the oil distribution plate 10, and the rear end is formed by a The circlip 30 for the hole is connected with the inner hole of the cylinder body 18. The front side of the circlip 30 for the hole has a gasket B31, and there is a small spring 29 on the bushing 28. The small spring 29 is limited in the ring at the front end of the bushing 28. Between the boss and the gasket B31, the cylinder body 18 is pressed against the spherical surface of the oil distribution plate 10.
工作原理: working principle:
调节:调节变量阀,变量活塞带动拨柱移动,从而带动变量头在轴瓦的内侧弧形面上滑动,进而改变变量头与传动轴的倾角,实现流量调节; Adjustment: adjust the variable valve, the variable piston drives the column to move, thereby driving the variable head to slide on the inner arc surface of the bearing bush, and then changing the inclination angle between the variable head and the transmission shaft to realize flow adjustment;
工作:传动轴传动带动缸体旋转,从而带动缸体内的柱塞在变量头的端面上旋转并在变量头的作用下进行轴向移动,从而顺利完成吸油和排油。 Work: The drive shaft drives the cylinder body to rotate, thereby driving the plunger in the cylinder body to rotate on the end face of the variable head and move axially under the action of the variable head, so as to successfully complete oil absorption and oil discharge.
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。 The above shows and describes the basic principle and main features of the present utility model and the advantages of the present utility model. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106801733A (en) * | 2015-11-26 | 2017-06-06 | 熵零股份有限公司 | A kind of hydraulic mechanism |
CN106801732A (en) * | 2015-11-26 | 2017-06-06 | 熵零股份有限公司 | A kind of hydraulic mechanism |
CN110345035A (en) * | 2019-08-20 | 2019-10-18 | 山东兰徳液压精工有限公司 | A kind of plunger pump for farm machinery |
CN113323832A (en) * | 2021-08-03 | 2021-08-31 | 江苏恒立液压科技有限公司 | Cylinder body gasket assembly structure, plunger machine and gasket adjusting method |
CN115045829A (en) * | 2022-06-27 | 2022-09-13 | 重庆工业职业技术学院 | Novel axial plunger pump and pump column structure thereof |
-
2014
- 2014-12-08 CN CN201420762595.XU patent/CN204371576U/en not_active Expired - Lifetime
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106801733A (en) * | 2015-11-26 | 2017-06-06 | 熵零股份有限公司 | A kind of hydraulic mechanism |
CN106801732A (en) * | 2015-11-26 | 2017-06-06 | 熵零股份有限公司 | A kind of hydraulic mechanism |
CN110345035A (en) * | 2019-08-20 | 2019-10-18 | 山东兰徳液压精工有限公司 | A kind of plunger pump for farm machinery |
CN113323832A (en) * | 2021-08-03 | 2021-08-31 | 江苏恒立液压科技有限公司 | Cylinder body gasket assembly structure, plunger machine and gasket adjusting method |
CN113323832B (en) * | 2021-08-03 | 2021-11-09 | 江苏恒立液压科技有限公司 | Cylinder body gasket assembly structure, plunger machine and gasket adjusting method |
CN115045829A (en) * | 2022-06-27 | 2022-09-13 | 重庆工业职业技术学院 | Novel axial plunger pump and pump column structure thereof |
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Assignee: JIANGSU OSCEN HYDRAULIC TECHNOLOGY Co.,Ltd. Assignor: QIDONG HIGH PRESSURE OIL PUMP Co.,Ltd. Contract record no.: 2015320000540 Denomination of utility model: Variable axial plunger pump Granted publication date: 20150603 License type: Exclusive License Record date: 20150709 |
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