CN204369504U - A kind of automatic charging mechanism extending the batter fork lift truck battery-operated time - Google Patents
A kind of automatic charging mechanism extending the batter fork lift truck battery-operated time Download PDFInfo
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- CN204369504U CN204369504U CN201420792202.XU CN201420792202U CN204369504U CN 204369504 U CN204369504 U CN 204369504U CN 201420792202 U CN201420792202 U CN 201420792202U CN 204369504 U CN204369504 U CN 204369504U
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- forklift
- slide rail
- oil cylinder
- battery
- piston rod
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Abstract
Description
技术领域 technical field
本实用新型涉及电瓶叉车,具体是一种延长电瓶叉车蓄电池工作 The utility model relates to a battery forklift, in particular to an extended battery forklift battery
时间的自动充电机构。 Time automatic charging mechanism.
背景技术 Background technique
叉车是工业搬运车辆,已经在物流搬运中扮演越来越重要的角色。叉车动力可采用燃油动力,也可以采用蓄电池作为动力,考虑到叉车使用环境很多都是在厂区室内,为避免燃油废气污染厂区空气,改善工人工作环境,现越来越普及使用蓄电池作为叉车动力,但蓄电池由于其自身的局限性,使得电瓶叉车的持续工作时间受限,需要经常对电瓶叉车进行充电,这就限制了电瓶叉车的应用推广。为此,如何提供一种可延长电瓶叉车蓄电池工作时间的电瓶叉车亟待行业人员解决。 Forklifts are industrial handling vehicles that have played an increasingly important role in logistics handling. The power of forklifts can be powered by fuel or batteries. Considering that many forklifts are used indoors in the factory area, in order to prevent fuel exhaust from polluting the air in the factory area and improve the working environment of workers, it is becoming more and more popular to use batteries as power for forklifts. However, due to the limitations of the battery itself, the continuous working time of the battery forklift is limited, and the battery forklift needs to be charged frequently, which limits the application and promotion of the battery forklift. For this reason, how to provide a kind of battery forklift that can prolong the battery forklift battery working time urgently needs to be solved by industry personnel.
实用新型内容 Utility model content
为了克服上述现有技术的不足,本实用新型提供一种延长电瓶叉车蓄电池工作时间的自动充电机构,其可将叉车内门架下降的势能转换为电能,大大的延长了蓄电池工作时间,节约了能源。 In order to overcome the deficiencies of the above-mentioned prior art, the utility model provides an automatic charging mechanism for prolonging the working time of the battery forklift battery, which can convert the potential energy of the forklift inner mast drop into electric energy, greatly prolonging the working time of the battery and saving energy. energy.
本实用新型解决其技术问题所采用的技术方案是: The technical scheme that the utility model solves its technical problem adopts is:
一种延长电瓶叉车蓄电池工作时间的自动充电机构,包括叉车内门架和叉车外门架,还包括有安装在叉车上的滑轨油缸、滑轨座,所述滑轨座中安装有滑块,滑轨油缸的活塞杆与所述滑块连接,活塞杆或滑块上连接有使所述活塞杆复位的复位弹簧,所述滑块上安装有硅整流发电机,所述硅整流发电机的转轴端部具有小齿轮,所述叉车内门架上设置有可与所述小齿轮啮合的齿条,所述滑轨油缸通过多路阀与叉车油箱连接,叉车内门架起升时多路阀给滑轨油缸的大腔供油,活塞杆推动滑块带动硅整流发电机移动,小齿轮脱离齿条,叉车内门架下降时,多路阀打开使得滑轨油缸大腔与油箱连通,在复位弹簧复位力作用下小齿轮复与齿条啮合,下降的齿条带动小齿轮转动实现硅整流发电机发电。 An automatic charging mechanism for prolonging the working time of batteries for forklift batteries, including forklift inner masts and forklift outer masts, and also includes slide rail oil cylinders and slide rail seats installed on the forklift trucks, and slide blocks are installed in the slide rail seats , the piston rod of the slide rail oil cylinder is connected with the slider, and the piston rod or the slider is connected with a return spring that resets the piston rod, and a silicon rectifier generator is installed on the slider, and the silicon rectifier generator There is a pinion at the end of the shaft of the forklift, and the inner mast of the forklift is provided with a rack that can engage with the pinion. The multi-way valve supplies oil to the large cavity of the slide rail cylinder, the piston rod pushes the slider to drive the silicon rectifier generator to move, the pinion is separated from the rack, and when the inner mast of the forklift is lowered, the multi-way valve opens to communicate with the large cavity of the slide rail cylinder and the fuel tank , under the reset force of the return spring, the pinion is meshed with the rack again, and the descending rack drives the pinion to rotate to realize the power generation of the silicon rectifier generator.
作为上述技术方案的改进,所述小齿轮通过增速齿轮与所述齿条啮合。 As an improvement of the above technical solution, the pinion gear meshes with the rack through a speed increasing gear.
作为上述技术方案的进一步改进,所述滑轨座、滑轨油缸安装固定在叉车外门架顶部上横梁上。 As a further improvement of the above technical solution, the slide rail seat and the slide rail oil cylinder are installed and fixed on the top beam of the outer mast of the forklift.
进一步,所述齿条连接固定在叉车内门架翼板上。 Further, the rack is connected and fixed on the inner mast flange of the forklift.
本实用新型的有益效果是:采用上述结构的本实用新型,通过滑轨油缸、滑轨座、硅整流发电机以及复位弹簧等,硅整流发电机上的小齿轮配合叉车内门架上的齿条,使得在叉车内门架下降时,利用多路阀将滑轨油缸大腔与油箱连通,在复位弹簧复位力作用下小齿轮复与齿条啮合,下降的齿条带动小齿轮转动实现硅整流发电机发电,这就很容易的实现了将叉车内门架以及其上的货物下降的势能转化为电能给蓄电池充电,只要叉车工作就有势能被收集储存于蓄电池内,大大的延长了蓄电池的工作时间,节约了大量的能源,很好的解决了电瓶叉车由于蓄电自身原因带来的局限性,有利于电瓶叉车的进一步推广和应用,并且,本实用新型所述机构结构简单合理紧凑,安装方便,实施简单,成本低廉。 The beneficial effects of the utility model are: adopting the utility model with the above-mentioned structure, through the slide rail oil cylinder, slide rail seat, silicon rectifier generator and return spring, etc., the pinion on the silicon rectifier generator cooperates with the rack on the inner mast of the forklift , so that when the inner mast of the forklift is lowered, the multi-way valve is used to connect the large cavity of the slide rail cylinder with the oil tank, and under the action of the reset force of the return spring, the pinion meshes with the rack again, and the lower rack drives the pinion to rotate to realize silicon rectification The generator generates electricity, which can easily convert the potential energy of the forklift inner mast and the goods on it into electrical energy to charge the battery. As long as the forklift is working, the potential energy will be collected and stored in the battery, which greatly prolongs the life of the battery. The working time saves a lot of energy, which solves the limitations of the battery forklift due to the power storage itself, and is conducive to the further promotion and application of the battery forklift. Moreover, the structure of the utility model is simple, reasonable and compact. The utility model has the advantages of convenient installation, simple implementation and low cost.
附图说明 Description of drawings
图1是本实用新型的结构示意图。 Fig. 1 is a structural representation of the utility model.
具体实施方式 Detailed ways
下面结合附图和实施例对本实用新型作进一步详细的说明。 Below in conjunction with accompanying drawing and embodiment the utility model is described in further detail.
参照图1,本实用新型的一种延长电瓶叉车蓄电池工作时间的自动充电机构,包括叉车内门架1和叉车外门架2,还包括有安装在叉车上的滑轨油缸3、滑轨座4,所述滑轨座4中安装有滑块5,滑轨油缸3的活塞杆31与所述滑块5连接,活塞杆31或滑块5上连接有使所述活塞杆31复位的复位弹簧6,所述滑块5上安装有硅整流发电机7,所述硅整流发电机7的转轴端部具有小齿轮71,所述叉车内门架1上设置有可与所述小齿轮71啮合的齿条8,所述滑轨油缸3通过多路阀与叉车油箱连接,叉车内门架1起升时多路阀给滑轨油缸3的大腔供油,活塞杆31推动滑块5带动硅整流发电机7移动,小齿轮71脱离齿条8,叉车内门架1下降时,多路阀打开使得滑轨油缸大腔与油箱连通,在复位弹簧6复位力作用下小齿轮71复与齿条8啮合,下降的齿条8带动小齿轮71转动实现硅整流发电机发电,硅整流发电机连接电瓶叉车上的蓄电池给蓄电池充电。 Referring to Fig. 1, a kind of automatic charging mechanism of the utility model that prolongs the working time of the storage battery of a forklift battery includes a forklift inner mast 1 and a forklift outer mast 2, and also includes a slide rail oil cylinder 3 and a slide rail seat installed on the forklift 4. A slide block 5 is installed in the slide rail seat 4, the piston rod 31 of the slide rail oil cylinder 3 is connected with the slide block 5, and a reset mechanism for resetting the piston rod 31 is connected to the piston rod 31 or the slide block 5 Spring 6, silicon rectifier generator 7 is installed on the described slide block 5, the rotating shaft end of described silicon rectifier generator 7 has pinion 71, and described forklift inner mast 1 is provided with described pinion 71 The meshing rack 8, the slide rail cylinder 3 is connected with the forklift fuel tank through a multi-way valve. When the inner mast 1 of the forklift is lifted, the multi-way valve supplies oil to the large cavity of the slide rail cylinder 3, and the piston rod 31 pushes the slider 5 Drive the silicon rectifier generator 7 to move, the pinion 71 is separated from the rack 8, and when the forklift inner mast 1 is lowered, the multi-way valve is opened so that the large chamber of the slide rail oil cylinder communicates with the fuel tank, and the pinion 71 is reset under the reset force of the return spring 6. Engaging with the rack 8, the descending rack 8 drives the pinion 71 to rotate to realize the power generation of the silicon rectifier generator, and the silicon rectifier generator is connected to the battery on the battery forklift to charge the battery.
优选的,所述小齿轮71通过增速齿轮9与所述齿条8啮合,硅整流发电机的转速n在380~3800rpm范围内,叉车内门架1无论空载和满载,其下降速度V在150mm/s~200mm/s之间,小齿轮71直接与齿条8啮合时,其工作转速处在380rpm左右,而当小齿轮71通过增速齿轮9与齿条8啮合时,可增速十倍,也就是在3800rpm左右。 Preferably, the pinion 71 meshes with the rack 8 through the speed-increasing gear 9, the speed n of the silicon rectifier generator is in the range of 380~3800rpm, and the lowering speed V Between 150mm/s~200mm/s, when the pinion 71 meshes directly with the rack 8, its working speed is around 380rpm, and when the pinion 71 meshes with the rack 8 through the speed-up gear 9, it can speed up Ten times, that is around 3800rpm.
优选的,所述滑轨座4、滑轨油缸3安装固定在叉车外门架顶部上横梁10上。 Preferably, the slide rail seat 4 and the slide rail oil cylinder 3 are installed and fixed on the upper beam 10 on the top of the outer mast of the forklift.
进一步优选,所述齿条8连接固定在叉车内门架翼板上,叉车内门架具有左右两个翼板,因此在一台叉车上可对称设置两个所述自动充电机构,从而可收集大量的能量。 Further preferably, the rack 8 is connected and fixed on the inner mast wing of the forklift, and the inner mast of the forklift has two left and right wing plates, so two automatic charging mechanisms can be symmetrically arranged on one forklift, thereby collecting Lots of energy.
本实用新型的工作原理如下:当叉车内门架1起升时,多路阀给滑轨油缸3的大腔供油,活塞杆31推动滑块5带动硅整流发电机7移动,使得小齿轮71脱离齿条8,以保证叉车内门架1正常起升不受齿轮啮合阻力;当叉车内门架1下降时,多路阀打开使得滑轨油缸大腔与油箱连通,在复位弹簧6复位力作用下小齿轮71复与齿条8啮合,下降的齿条8带动小齿轮71转动实现硅整流发电机发电,硅整流发电机连接电瓶叉车上的蓄电池给蓄电池充电。 The working principle of the utility model is as follows: when the inner mast 1 of the forklift is lifted, the multi-way valve supplies oil to the large cavity of the slide rail oil cylinder 3, and the piston rod 31 pushes the slider 5 to drive the silicon rectifier generator 7 to move, so that the pinion 71 is separated from the rack 8 to ensure the normal lifting of the inner mast 1 of the forklift without the gear meshing resistance; The pinion 71 meshes with the rack 8 under force action, and the descending rack 8 drives the pinion 71 to rotate to realize the silicon rectifier generator to generate electricity, and the silicon rectifier generator connects the battery on the battery forklift to charge the battery.
采用上述结构的本实用新型,通过滑轨油缸3、滑轨座4、硅整流发电机7以及复位弹簧6,硅整流发电机7上的小齿71轮配合叉车内门架1上的齿条8,使得在叉车内门架1下降时,利用多路阀将滑轨油缸大腔与油箱连通,在复位弹簧6复位力作用下小齿轮71复与齿条8啮合,下降的齿条8带动小齿轮71转动实现硅整流发电机7发电,这就很容易的实现了将叉车内门架以及其上的货物下降的势能转化为电能给蓄电池充电,只要叉车工作就有势能被收集储存于蓄电池内,大大的延长了蓄电池的工作时间,节约了大量的能源,很好的解决了电瓶叉车由于蓄电自身原因带来的局限性,有利于电瓶叉车的进一步推广和应用,并且,本实用新型所述机构结构简单合理紧凑,安装方便,实施简单,成本低廉。 Adopt the utility model of above-mentioned structure, through slide rail oil cylinder 3, slide rail seat 4, silicon rectifier generator 7 and return spring 6, the small tooth 71 on the silicon rectifier generator 7 cooperates the rack on the forklift inner mast 1 8. When the inner mast 1 of the forklift is lowered, a multi-way valve is used to connect the large chamber of the slide rail oil cylinder with the oil tank, and under the action of the reset force of the return spring 6, the pinion 71 meshes with the rack 8 again, and the lowered rack 8 drives The pinion 71 rotates to realize the power generation of the silicon rectifier generator 7, which easily converts the potential energy of the forklift inner mast and the goods on it from falling into electrical energy to charge the battery. As long as the forklift is working, the potential energy is collected and stored in the battery. It greatly prolongs the working time of the battery, saves a lot of energy, and solves the limitations of the battery forklift due to the storage itself, which is conducive to the further promotion and application of the battery forklift. Moreover, the utility model The mechanism has the advantages of simple, reasonable and compact structure, convenient installation, simple implementation and low cost.
以上所述,只是本实用新型的较佳实施方式而已,但本实用新型并不限于上述实施例,只要其以任何相同或相似手段达到本实用新型的技术效果,都应落入本实用新型的保护范围之内。 The above is only a preferred embodiment of the utility model, but the utility model is not limited to the above-mentioned embodiment, as long as it achieves the technical effect of the utility model by any same or similar means, it should fall into the scope of the utility model within the scope of protection.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104495697A (en) * | 2014-12-12 | 2015-04-08 | 牛力机械制造有限公司 | Automatic charging mechanism for prolonging working time of storage battery of electric fork lift truck |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104495697A (en) * | 2014-12-12 | 2015-04-08 | 牛力机械制造有限公司 | Automatic charging mechanism for prolonging working time of storage battery of electric fork lift truck |
CN104495697B (en) * | 2014-12-12 | 2017-01-11 | 牛力机械制造有限公司 | Automatic charging mechanism for prolonging working time of storage battery of electric fork lift truck |
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