CN204365536U - A kind of full-automatic many concentration spraying system - Google Patents
A kind of full-automatic many concentration spraying system Download PDFInfo
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- CN204365536U CN204365536U CN201420762391.6U CN201420762391U CN204365536U CN 204365536 U CN204365536 U CN 204365536U CN 201420762391 U CN201420762391 U CN 201420762391U CN 204365536 U CN204365536 U CN 204365536U
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- 238000005507 spraying Methods 0.000 title claims abstract description 29
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 47
- 239000007921 spray Substances 0.000 claims abstract description 41
- 238000007664 blowing Methods 0.000 claims abstract description 15
- 238000003860 storage Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 230000000694 effects Effects 0.000 abstract description 5
- 238000000889 atomisation Methods 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 3
- 210000003437 trachea Anatomy 0.000 abstract 1
- 239000006082 mold release agent Substances 0.000 description 34
- 238000004512 die casting Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Casting Devices For Molds (AREA)
- Spray Control Apparatus (AREA)
Abstract
一种全自动多浓度喷雾系统，包括控制系统、机器人以及安装于机器人上的喷雾头，所述喷雾头包括喷雾箱体以及内置于喷雾箱体的离模剂转接块和外置于喷雾箱体右面板上的气体转接块；所述控制系统包括固定板，安装于固定板上所述两种喷嘴的控制电磁阀组和信号处理器，所述两种喷嘴的控制电磁阀组分别通过气体管道经气管接口接相应的喷嘴和吹气嘴。本实用新型的优点是：结构简单紧凑，制造方便；全自动，操作更加安全，生产周期更短，大大提高了生产效率；故障率低，维修方便，降低了生产成本；喷雾头360度转动，喷涂无死角；雾化效果好，产品质量稳定。
A fully automatic multi-concentration spray system, including a control system, a robot and a spray head installed on the robot, the spray head includes a spray box and a release agent adapter block built in the spray box and an external spray box The gas adapter block on the right panel of the body; the control system includes a fixed plate, and the control solenoid valve groups and signal processors of the two nozzles are installed on the fixed plate, and the control solenoid valve groups of the two nozzles pass through the The gas pipeline is connected to the corresponding nozzle and blowing nozzle through the trachea interface. The utility model has the advantages of: simple and compact structure, convenient manufacture; fully automatic, safer operation, shorter production cycle, greatly improving production efficiency; low failure rate, convenient maintenance, and reduced production costs; 360-degree rotation of the spray head, There is no dead angle for spraying; the atomization effect is good, and the product quality is stable.
Description
技术领域 technical field
本实用新型涉及铝合金压铸生产工艺，尤其是一种全自动多浓度喷雾系统。 The utility model relates to an aluminum alloy die-casting production process, in particular to a fully automatic multi-concentration spray system.
背景技术 Background technique
压铸生产中，为提高模具寿命，需要对模具喷涂离模剂，以加速模具的冷却并使压铸件顺利脱模 。 In die-casting production, in order to improve the life of the mold, it is necessary to spray a mold release agent on the mold to accelerate the cooling of the mold and make the die-casting parts demould smoothly.
目前，常用喷涂离模剂的喷雾机喷头上所有喷嘴均由一个双向电磁阀控制，喷射压力小，雾化效果差；而针对某些模具特定位置，则需手动二次喷涂高浓度离模剂，但手动喷涂在喷涂位置和喷涂时间上难以保证，导致产品质量不稳定、生产周期长，容易发生安全事故等一系列问题；此外，喷雾机易出现漏水、漏气、喷嘴堵塞等诸多故障，且故障率高需经常维修，导致生产成本高，生产效率低。 At present, all the nozzles on the nozzle of the commonly used spraying machine for spraying release agent are controlled by a two-way solenoid valve, the injection pressure is small, and the atomization effect is poor; for some specific positions of the mold, it is necessary to manually spray high-concentration release agent a second time , but manual spraying is difficult to guarantee the spraying position and spraying time, resulting in a series of problems such as unstable product quality, long production cycle, and prone to safety accidents; in addition, the sprayer is prone to many faults such as water leakage, air leakage, and nozzle blockage. And the high failure rate requires frequent maintenance, resulting in high production costs and low production efficiency.
因此，现有技术有待于提高和改善。 Therefore, the prior art needs to be improved and improved.
发明内容 Contents of the invention
针对现有技术中存在的不足之处，本实用新型的目的是提供一种结构紧凑、操作安全、喷涂效果好、故障率低的全自动的多浓度喷雾系统。 Aiming at the deficiencies in the prior art, the purpose of this utility model is to provide a fully automatic multi-concentration spray system with compact structure, safe operation, good spraying effect and low failure rate.
为实现上述目的，本实用新型所采用的技术方案是： In order to achieve the above object, the technical solution adopted in the utility model is:
一种全自动多浓度喷雾系统，包括控制系统、机器人以及安装于机器人上的喷雾头，所述喷雾头包括喷雾箱体以及内置于喷雾箱体的离模剂转接块和外置于喷雾箱体右面板上的气体转接块；所述喷雾箱体上设有至少两种喷嘴，所述离模剂转接块通过箱体一侧的离模剂主管道接口接外部的离模剂储存装置，该离模剂转接块通过离模剂管道分别连接所述两种喷嘴；所述气体转接块设有至少一个吹气嘴；所述控制系统包括固定板，安装于固定板上所述两种喷嘴的控制电磁阀组和信号处理器，所述两种喷嘴的控制电磁阀组分别通过气体管道经气管接口接相应的喷嘴和吹气嘴。 A fully automatic multi-concentration spray system, including a control system, a robot, and a spray head installed on the robot. The spray head includes a spray box, a release agent adapter block built in the spray box, and an external spray box. The gas adapter block on the right panel of the body; the spray box is provided with at least two kinds of nozzles, and the release agent adapter block is connected to the external release agent storage through the release agent main pipeline interface on one side of the box. device, the mold release agent adapter block is respectively connected to the two nozzles through the mold release agent pipeline; the gas adapter block is provided with at least one blowing nozzle; the control system includes a fixed plate, which is installed on the fixed plate The control solenoid valve groups and signal processors of the two nozzles are described, and the control solenoid valve groups of the two nozzles are respectively connected to corresponding nozzles and blowing nozzles through gas pipes and air pipe interfaces.
优选的，所述两种喷嘴包括设置于喷雾箱体前面板上的至少一个定模离模剂喷嘴和设置于喷雾箱体后面板上的至少一个动模离模剂喷嘴，所述固定板上设有控制定模离模剂喷嘴和动模离模剂喷嘴的定模离模剂喷嘴控制电磁阀组和动模离模剂喷嘴控制电磁阀组。 Preferably, the two kinds of nozzles include at least one fixed mold release agent nozzle arranged on the front panel of the spray box body and at least one movable mold release agent nozzle arranged on the rear panel of the spray box body. The fixed mold release agent nozzle control electromagnetic valve group and the movable mold release agent nozzle control electromagnetic valve group are provided to control the fixed mold release agent nozzle and the movable mold release agent nozzle.
优选的，所述喷雾箱体上还包括一设置于左面板上的至少一个高浓度离模剂喷嘴，所述固定板上还包括控制所述高浓度离模剂喷嘴的高浓度离模剂喷嘴控制电磁阀。 Preferably, the spray box also includes at least one high-concentration release agent nozzle arranged on the left panel, and the fixed plate also includes a high-concentration release agent nozzle for controlling the high-concentration release agent nozzle Control solenoid valve.
优选的，所述定模离模剂喷嘴为四个。 Preferably, there are four nozzles of the fixed mold release agent.
优选的，所述动模离模剂喷嘴为四个。 Preferably, there are four movable mold release agent nozzles.
优选的，所述定模离模剂喷嘴、动模离模剂喷嘴和高浓度离模剂喷嘴均为万向喷嘴。 Preferably, the fixed mold release agent nozzle, the movable mold release agent nozzle and the high concentration mold release agent nozzle are all universal nozzles.
与现有技术相比，本实用新型的优点是： Compared with the prior art, the utility model has the advantages of:
1、结构简单紧凑，制造方便； 1. Simple and compact structure, easy to manufacture;
2、全自动，操作更加安全，生产周期更短，大大提高了生产效率； 2. Fully automatic, safer operation, shorter production cycle, greatly improving production efficiency;
3、故障率低，维修方便，降低了生产成本； 3. Low failure rate, convenient maintenance and reduced production costs;
4、喷雾头360度转动，喷涂无死角； 4. The spray head rotates 360 degrees, and there is no dead angle for spraying;
5、雾化效果好，产品质量稳定。 5. Good atomization effect and stable product quality.
附图说明 Description of drawings
附图1为本实用新型喷雾头的示意图； Accompanying drawing 1 is the schematic diagram of the utility model spray head;
附图2为本实用新型的侧视图； Accompanying drawing 2 is the side view of the utility model;
附图3为本实用新型控制系统的示意图。 Accompanying drawing 3 is the schematic diagram of the utility model control system.
图中各标号分别是：（1）控制系统，（2）喷雾头，（3）喷雾箱体，（4）离模剂转接块，（5）定模离模剂喷嘴，（6）动模离模剂喷嘴，（7）高浓度离模剂喷嘴，（8）吹气嘴 ，（9）离模剂主管道接口，（10）定模离模剂喷嘴控制电磁阀组，（11）动模离模剂喷嘴控制电磁阀组，（12）高浓度离模剂喷嘴控制电磁阀，（13）吹气嘴控制电磁阀，（14）信号处理器，（15）气管接口，（16）气体转接块，（17）固定板。 The labels in the figure are: (1) control system, (2) spray head, (3) spray box, (4) release agent adapter block, (5) fixed mold release agent nozzle, (6) dynamic Mold release agent nozzle, (7) high concentration release agent nozzle, (8) blowing nozzle, (9) release agent main pipeline interface, (10) fixed mold release agent nozzle control solenoid valve group, (11) Moving mold release agent nozzle control solenoid valve group, (12) high concentration release agent nozzle control solenoid valve, (13) blowing nozzle control solenoid valve, (14) signal processor, (15) air pipe interface, (16) Gas adapter block, (17) Mounting plate.
具体实施方式 Detailed ways
下面结合附图给出一实施例对本实用新型作进一步的详细说明，但并非是对本实用新型作进一步的限定。 An embodiment is given below in conjunction with the accompanying drawings to further describe the utility model in detail, but it is not intended to further limit the utility model.
请参看图1-3，本实用新型一种全自动多浓度喷雾系统，包括控制系统1、机器人以及安装于机器人上的喷雾头2，所述机器人采用市场上购置的机器人即可，所述喷雾头2包括喷雾箱体3以及内置于喷雾箱体中的离模剂转接块4 和外置于喷雾箱体右面板上的气体转接块16；所述喷雾箱体3的前后面板上分别安装有四个定模离模剂喷嘴5和四个动模离模剂喷嘴6，左面板上安装有高浓度离模剂喷嘴7，所述气体转接块16有四个吹气嘴8；所述定模离模剂喷嘴、动模离模剂喷嘴和高浓度离模剂喷嘴均为万向喷嘴，可360度旋转，便于全方位实施喷涂作业； 所述离模剂转接块4通过箱体一侧的离模剂主管道接口9接外部的离模剂储存装置，该离模剂转接块4 通过离模剂管道分别连接定模离模剂喷嘴5、 动模离模剂喷嘴6、高浓度离模剂喷嘴7；所述控制系统1包括固定板17，以及安装于固定板17上定模离模剂喷嘴控制电磁阀组10、 动模离模剂喷嘴控制电磁阀组11、高浓度离模剂喷嘴控制电磁阀12、吹气嘴控制电磁阀13和信号处理器14，所述定模离模剂喷嘴控制电磁阀组10、 动模离模剂喷嘴控制电磁阀组11、高浓度离模剂喷嘴控制电磁阀12、吹气嘴控制电磁阀13分别通过气体管道经气管接口15连接相应的喷嘴和吹气嘴。 Please refer to Figures 1-3, a fully automatic multi-concentration spray system of the present invention, including a control system 1, a robot and a spray head 2 installed on the robot, the robot can be purchased on the market, and the spray Head 2 includes a spray box body 3 and a release agent adapter block 4 built in the spray box body and a gas adapter block 16 placed outside the right panel of the spray box body; the front and rear panels of the spray box body 3 are respectively Four fixed mold release agent nozzles 5 and four movable mold release agent nozzles 6 are installed, a high concentration release agent nozzle 7 is installed on the left panel, and the gas transfer block 16 has four blowing nozzles 8; The fixed mold release agent nozzle, the movable mold release agent nozzle and the high-concentration mold release agent nozzle are all universal nozzles, which can be rotated 360 degrees to facilitate the full range of spraying operations; the release agent adapter block 4 passes through The release agent main pipeline interface 9 on one side of the box is connected to the external release agent storage device, and the release agent adapter block 4 is respectively connected to the fixed mold release agent nozzle 5 and the movable mold release agent nozzle through the release agent pipeline 6. High-concentration release agent nozzle 7; the control system 1 includes a fixed plate 17, and a fixed-mode release agent nozzle control solenoid valve group 10 installed on the fixed plate 17, a movable mold release agent nozzle control solenoid valve group 11 , high concentration release agent nozzle control solenoid valve 12, blowing nozzle control solenoid valve 13 and signal processor 14, the fixed mold release agent nozzle control solenoid valve group 10, the moving mold release agent nozzle control solenoid valve group 11 1, high-concentration mold release agent nozzle control solenoid valve 12, blowing nozzle control solenoid valve 13 are respectively connected to corresponding nozzles and blowing nozzles through the air pipe interface 15 through the gas pipeline.
本实用新型工作原理：生产过程中，模具开模后，压铸机发出信号给取件机，取件机取出产品感应完成后，控制系统1发出信号给机器人，机器人控制喷雾头2移至喷雾/吹气指定位置，喷雾启动，此时，定模离模剂喷嘴5 和动模离模剂喷嘴6对应的定模离模剂喷嘴控制电磁阀组10 和动模离模剂喷嘴控制电磁阀组11打开，离模剂在高压气体的冲击下成雾状喷出，同时喷雾头2在动定模之间上下左右移动以对模具各个部位进行喷涂，一定时间后，动、定模离模剂喷涂完毕，其对应电磁阀关闭；机器人控制喷雾头旋转一定角度，高浓度离模剂喷嘴7和吹气嘴8 对应的高浓度离模剂喷嘴控制电磁阀12和吹气嘴控制电磁阀13 打开，分别对应动、定模两面，动模面进行模具特定位置喷涂和定模面进行吹气风干工作，一定时间后，高浓度离模剂喷涂完毕，其对应电磁阀关闭；此时，吹气嘴8继续旋转对模具的另一面进行吹气风干工作，一定时间后，吹气动作结束 ，其对应电磁阀关闭，本次喷涂/吹气工作结束，喷雾头发出信号给压铸机合模并返回原点等待， 周而复始形成持续地喷雾作业。 The working principle of the utility model: in the production process, after the mold is opened, the die-casting machine sends a signal to the pick-up machine, and after the pick-up machine takes out the product induction, the control system 1 sends a signal to the robot, and the robot controls the spray head 2 to move to the spray/ Blow air to the designated position and start spraying. At this time, the fixed mold release agent nozzle control solenoid valve group 10 and the dynamic mold release agent nozzle control solenoid valve group corresponding to the fixed mold release agent nozzle 5 and the dynamic mold release agent nozzle 6 11 open, the mold release agent sprays out in the form of mist under the impact of high-pressure gas, and at the same time the spray head 2 moves up and down between the movable and fixed molds to spray on various parts of the mold. After spraying, the corresponding solenoid valve is closed; the robot controls the spray head to rotate at a certain angle, and the high-concentration release agent nozzle 7 and the blowing nozzle 8 correspond to the high-concentration release agent nozzle control solenoid valve 12 and the blowing nozzle control solenoid valve 13. , respectively corresponding to the two sides of the movable and fixed molds. The movable mold surface is sprayed at a specific position of the mold and the fixed mold surface is blown and air-dried. After a certain period of time, the high-concentration release agent is sprayed and the corresponding solenoid valve is closed. Nozzle 8 continues to rotate to blow and air-dry the other side of the mold. After a certain period of time, the blowing action ends, and the corresponding solenoid valve closes. After the spraying/blowing work is over, the spray head sends a signal to the die-casting machine to close the mold and return Waiting at the origin, repeating the cycle to form a continuous spraying operation.
综上所述，本实用新型通过上述的结构设计，解决了现有技术中存在的诸多问题，具有结构紧凑、操作安全、喷涂效果好、故障率低等特点，具有广泛的市场价值和巨大的市场潜力。 In summary, the utility model solves many problems existing in the prior art through the above-mentioned structural design, and has the characteristics of compact structure, safe operation, good spraying effect, low failure rate, etc., and has extensive market value and huge Market potential.
Claims (7)
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| CN201420762391.6U CN204365536U (en) | 2014-12-08 | 2014-12-08 | A kind of full-automatic many concentration spraying system |
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| CN201420762391.6U CN204365536U (en) | 2014-12-08 | 2014-12-08 | A kind of full-automatic many concentration spraying system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105538328A (en) * | 2016-01-26 | 2016-05-04 | 唐亚波 | Intelligent die-casting robot part taking, spraying and stamping integrated device |
| CN113976372A (en) * | 2021-11-29 | 2022-01-28 | 广东鸿图科技股份有限公司 | Integrated board spraying system |
-
2014
- 2014-12-08 CN CN201420762391.6U patent/CN204365536U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105538328A (en) * | 2016-01-26 | 2016-05-04 | 唐亚波 | Intelligent die-casting robot part taking, spraying and stamping integrated device |
| CN113976372A (en) * | 2021-11-29 | 2022-01-28 | 广东鸿图科技股份有限公司 | Integrated board spraying system |
| CN113976372B (en) * | 2021-11-29 | 2024-01-26 | 广东鸿图科技股份有限公司 | Integrated board spraying system |
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