CN204345615U - Biomass chain boiler row boiler heating system - Google Patents
Biomass chain boiler row boiler heating system Download PDFInfo
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- CN204345615U CN204345615U CN201420740334.8U CN201420740334U CN204345615U CN 204345615 U CN204345615 U CN 204345615U CN 201420740334 U CN201420740334 U CN 201420740334U CN 204345615 U CN204345615 U CN 204345615U
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- 239000002028 Biomass Substances 0.000 title claims abstract description 27
- 238000010438 heat treatment Methods 0.000 title claims abstract description 11
- 239000000779 smoke Substances 0.000 claims abstract description 33
- 239000000428 dust Substances 0.000 claims abstract description 17
- 239000000919 ceramic Substances 0.000 claims abstract description 6
- 238000003860 storage Methods 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 6
- 239000003546 flue gas Substances 0.000 claims description 6
- 239000002893 slag Substances 0.000 claims description 3
- 238000002485 combustion reaction Methods 0.000 abstract description 19
- 239000000446 fuel Substances 0.000 abstract description 10
- 239000004484 Briquette Substances 0.000 abstract description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 4
- 239000001301 oxygen Substances 0.000 abstract description 4
- 229910052760 oxygen Inorganic materials 0.000 abstract description 4
- 239000003638 chemical reducing agent Substances 0.000 abstract description 2
- 238000009413 insulation Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 239000011449 brick Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 241000282414 Homo sapiens Species 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000000809 air pollutant Substances 0.000 description 1
- 231100001243 air pollutant Toxicity 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000002803 fossil fuel Substances 0.000 description 1
- 206010022000 influenza Diseases 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000004083 survival effect Effects 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
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Abstract
本实用新型公开了一种生物质链条炉排锅炉供热系统,包括链条炉排锅炉、斗式提升机、储料仓、分配器、皮带输送机、螺旋输送机、炉前料仓,链条炉排锅炉的空气预热器连接陶瓷多管旋风除尘器和布袋除尘器。该供热系统以链条炉排锅炉为主体,适应生物质成型燃料的燃烧需要,降低燃烧剧烈区间的温度,且选用较高速度的可调速的减速机,能更好的调整到合适的火床速度,使燃烧剧烈区间拉长,缓解了生物质成型燃料的燃烧速度,使燃烧供氧和需氧匹配,燃烧稳定完全,减少烟尘产生。
The utility model discloses a heating system for a biomass chain grate boiler, which comprises a chain grate boiler, a bucket elevator, a storage bin, a distributor, a belt conveyor, a screw conveyor, a feed bin in front of the furnace, and a chain furnace. The air preheater of the row boiler is connected to the ceramic multi-tube cyclone dust collector and the bag filter. The heating system takes the chain grate boiler as the main body, adapts to the combustion needs of biomass briquette fuel, reduces the temperature in the intense combustion range, and selects a high-speed adjustable speed reducer, which can better adjust to a suitable fire. The bed speed lengthens the intense combustion range, eases the combustion speed of biomass briquettes, matches the combustion oxygen supply and oxygen demand, makes the combustion stable and complete, and reduces the generation of smoke and dust.
Description
技术领域technical field
本实用新型属于锅炉技术领域,具体来说是燃生质燃料的链条炉排锅炉供热系统。The utility model belongs to the technical field of boilers, in particular to a heating system for a chain grate boiler burning biomass fuel.
背景技术Background technique
现阶段及至未来,大气污染仍将一直存在,时刻威胁着人类的生存。污染源头主要是超负荷燃烧传统石化能源,诸如煤炭。其燃烧产生的大量氮氧化物和硫化物及细微颗粒排放到大气中,形成雾霾。因此,改为燃用可再生的清洁新能源是必然选择。At this stage and into the future, air pollution will always exist, threatening the survival of human beings at all times. The main source of pollution is the excessive burning of traditional fossil fuels, such as coal. A large amount of nitrogen oxides, sulfides and fine particles produced by its combustion are emitted into the atmosphere, forming smog. Therefore, switching to renewable clean new energy is an inevitable choice.
生物质锅炉燃用生物质成型燃料,不仅实现了碳零排放,且排放的有害物质非常低,SO2排放量极少,但由于生物质成型燃料的氮及灰分还是较高,导致燃烧后排放烟气中NOX排放及烟尘排放难达到要求越来高的环保要求。因此,低氮燃烧、除尘效果的好坏关系到生物质锅炉的推广应用。The biomass boiler burns biomass briquette fuel, which not only achieves zero carbon emissions, but also emits very low harmful substances and very little SO 2 emissions. However, due to the high nitrogen and ash content of biomass briquette fuel, it leads to emissions after combustion It is difficult to meet the increasingly stringent environmental protection requirements for NO X emissions and smoke and dust emissions in flue gas. Therefore, the effect of low-nitrogen combustion and dust removal is related to the popularization and application of biomass boilers.
实用新型内容Utility model content
本实用新型为了解决现有技术存在的问题,提供一种高效率、低排放的生物质链条炉排锅炉燃烧供热系统。In order to solve the problems existing in the prior art, the utility model provides a high-efficiency, low-emission biomass chain grate boiler combustion heating system.
为了实现以上目的,本实用新型采取的技术方案是:一种生物质链条炉排锅炉供热系统,包括链条炉排锅炉、斗式提升机、储料仓、分配器、皮带输送机、螺旋输送机、炉前料仓,所述生物质链条炉排锅炉,包括炉壁、炉壁围成的炉膛、炉膛上放设置的锅壳、锅壳连接的水管组件、锅壳内部横向设置的且安装于弓形管板上的螺纹烟管、螺纹烟管入口处连通的前烟箱、螺纹烟管出口处连通的后烟箱、后烟箱连接的省煤器及空气预热器,所述炉膛下方设置链条炉排;所述链条炉排前部的前炉壁上设置有进料口,链条炉排后部的后炉壁上设置出渣口;链条炉排尾部的后炉壁设置一次风口,链条炉排前部的锅炉侧炉壁上开设若干个二次风口;所述后烟箱的烟气出口连接省煤器和空气预热器;所述空气预热器连接陶瓷多管旋风除尘器和布袋除尘器。In order to achieve the above purpose, the technical solution adopted by the utility model is: a biomass chain grate boiler heating system, including chain grate boiler, bucket elevator, storage bin, distributor, belt conveyor, screw conveyor machine, the feed bin in front of the furnace, the biomass chain grate boiler, including the furnace wall, the furnace surrounded by the furnace wall, the pot shell placed on the furnace, the water pipe assembly connected to the pot shell, and the horizontally installed and installed inside of the pot shell The threaded smoke pipe on the bow-shaped tube plate, the front smoke box connected to the entrance of the threaded smoke pipe, the rear smoke box connected to the outlet of the threaded smoke pipe, the economizer and the air preheater connected to the rear smoke box, below the furnace A chain grate is arranged; a feed inlet is arranged on the front furnace wall at the front part of the chain grate, a slag outlet is arranged on the rear furnace wall at the rear of the chain grate; a primary tuyere is arranged on the rear furnace wall at the tail of the chain grate, Several secondary air outlets are opened on the side furnace wall of the boiler at the front of the chain grate; the flue gas outlet of the rear smoke box is connected to the economizer and the air preheater; the air preheater is connected to the ceramic multi-tube cyclone dust collector and bag filter.
与现有技术相比,本实用新型由于使用链条炉排锅炉为主体,将炉排结构改为链条炉排,链条炉排是由前边的主动轮和后边的滚轮带动炉排片自炉前向后,再绕后边的滚轮,转向下,自炉后向炉前作圆环运动,这样炉排炉排片就没有长期置于燃烧高温区;且链条炉排属单面着火,能适应生物质成型燃料的燃烧需要,降低燃烧剧烈区间的温度,且选用较高速度的可调速的减速机,能更好的调整到合适的火床速度,使燃烧剧烈区间拉长,缓解了生物质成型燃料的燃烧速度,使燃烧供氧和需氧匹配,燃烧稳定完全,减少烟尘产生,使炉膛内的大部分区域燃烧温度在850到底1000℃之间,也就是降低了炉排片上的燃烧温度,这样,不但能大大减少炉排片的损坏,还能抑制NOx的生成。这是一种最简单的降低NOx排放的方法。一般可使NOx的排放浓度进一步降低15~20%或更多,延长炉排片使用寿命。锅炉供热系统的热效率在92%以上,SO2和NOX排放经布袋除尘器除尘达到锅炉大气污染物排放要求。Compared with the prior art, the utility model uses the chain grate boiler as the main body, and changes the grate structure to a chain grate. The chain grate is driven by the front driving wheel and the rear roller to drive the grate from the front of the furnace to the rear. , and then turn around the roller at the back, turn down, and make a circular motion from the rear of the furnace to the front of the furnace, so that the grate grate will not be placed in the high-temperature burning area for a long time; and the chain grate is single-sided, which can adapt to the biomass fuel. Combustion needs, reduce the temperature in the intense combustion zone, and choose a higher speed adjustable speed reducer, which can better adjust to the appropriate fire bed speed, so that the intense combustion zone is elongated, and the combustion of biomass briquette fuel is eased The speed matches the combustion oxygen supply and oxygen demand, the combustion is stable and complete, and the generation of smoke and dust is reduced, so that the combustion temperature of most areas in the furnace is between 850 and 1000 ° C, which means that the combustion temperature on the grate is reduced. In this way, not only It can greatly reduce the damage of the grate piece, and can also suppress the generation of NOx. This is the easiest way to reduce NOx emissions. Generally, the emission concentration of NOx can be further reduced by 15-20% or more, prolonging the service life of the grate. The thermal efficiency of the boiler heating system is above 92%, and the SO 2 and NO X emissions are dedusted by the bag filter to meet the boiler air pollutant emission requirements.
附图说明Description of drawings
图1为生物质链条炉排锅炉供热系统的示意图。Figure 1 is a schematic diagram of a biomass chain grate boiler heating system.
图2为生物质链条炉排锅炉的结构示意图。Fig. 2 is a schematic structural diagram of a biomass chain grate boiler.
图3为图2的侧视图。FIG. 3 is a side view of FIG. 2 .
具体实施方式Detailed ways
如图1所示,生物质链条炉排锅炉供热系统,包括斗式提升机1、储料仓2、分配器3、皮带输送机4、螺旋输送机10、炉前料仓5、链条炉排锅炉6、旋风除尘器7、布袋除尘器8和引风机9组成。As shown in Figure 1, the biomass chain grate boiler heating system includes bucket elevator 1, storage bin 2, distributor 3, belt conveyor 4, screw conveyor 10, front feed bin 5, and chain furnace Boiler row 6, cyclone dust collector 7, bag filter 8 and induced draft fan 9.
如图2和图3所示,生物质链条炉排锅炉单锅纵置式水火管锅壳式结构,其由炉壁61、炉壁围成的炉膛612、锅壳64连接的水管组件、炉膛612上放设置的锅壳64、炉膛615下放设置的链条炉排614、锅壳64内部横向设置的且安装于弓形管板66上的螺纹烟管65、螺纹烟管65入口处连通的前烟箱63、螺纹烟管65出口处连通的后烟箱67、后烟箱67连接的省煤器68及空气预热器69组成。前烟箱63下方设置沉降室62。链条炉排615前部的前炉壁上设置有进料口615,链条炉排615后部的后炉壁上设置出渣口611。链条炉排615尾部的后炉壁设置一次风口610,链条炉排615前部的锅炉侧炉壁上开设若干个二次风口613。锅壳64连接水墙管616,水墙管616汇集后连接集箱617。As shown in Figure 2 and Figure 3, the biomass chain grate boiler has a single-pot vertical water-fire tube shell structure, which is composed of a furnace wall 61, a furnace 612 surrounded by the furnace wall, a water pipe assembly connected to the boiler shell 64, and the furnace 612 The pot shell 64 set on the top, the chain grate 614 set on the bottom of the furnace 615, the threaded smoke pipe 65 installed horizontally inside the pot shell 64 and installed on the arcuate tube plate 66, and the front smoke box connected to the entrance of the threaded smoke pipe 65 63. The rear smoke box 67 connected to the outlet of the threaded smoke pipe 65, the economizer 68 connected to the rear smoke box 67, and the air preheater 69 are composed. A settling chamber 62 is arranged below the front smoke box 63 . A feed inlet 615 is provided on the front furnace wall at the front of the chain grate 615 , and a slag outlet 611 is provided on the rear furnace wall at the rear of the chain grate 615 . The rear furnace wall at the tail of the chain grate 615 is provided with a primary tuyere 610, and the boiler side furnace wall at the front of the chain grate 615 is provided with several secondary tuyeres 613. The pot shell 64 is connected to the water wall pipe 616, and the water wall pipe 616 is connected to the header 617 after being collected.
弓形管板与螺纹烟管组成锅筒,使锅筒由准钢性体变为准弹性体结构,取消了管板区的拉撑件,减少了应力。管板内烟管由两回程改为单回程,解决了管板裂纹的难题。锅筒下部由于布置了上升管排,消除了锅筒底部的死水区,使泥渣不易沉积,锅筒高温区能得到良好的冷却,预防了锅筒下部鼓包。采用高效传热螺纹烟管,获得了强化传热效果,达到锅炉升温、升压快的特点,提高了锅炉的热效率。采用螺纹烟管强化传热,提高了传热系数和热效率,由于烟气在管内有扰动作用。烟管内不易积灰,起到自清扫的作用。炉膛内的八字墙、出口烟窗部分均有一定降尘作用。使锅炉的原始排尘浓度控制在标准规定以下,保证了锅炉烟尘排放达到国家环保规定的指标。前炉壁和后炉壁由隔热层和保温层构成,隔热层采用粘土质和高铝质致密耐火浇注料,减少锅炉内部热能向外传递,起到隔热保温作用。前墙保温层采用80mm的硅酸铝纤维毡,保证前墙外表面温度不超过50℃。侧炉壁18由隔热层、中间层和保温层构成,隔热层采用高铝质隔热耐火砖,减少锅炉内部热能向外传递,中间层采用耐火砖,保温层采用150mm的硅酸铝纤维毡,保证侧墙外表面不超过50℃。The bow-shaped tube plate and the threaded smoke tube form the drum, which makes the drum change from a quasi-rigid body to a quasi-elastic structure, cancels the braces in the tube plate area, and reduces the stress. The smoke tube in the tube sheet is changed from two returns to a single return, which solves the problem of cracks in the tube sheet. Due to the arrangement of ascending tubes in the lower part of the drum, the dead water area at the bottom of the drum is eliminated, the sludge is not easy to deposit, the high temperature area of the drum can be well cooled, and the bulging of the lower part of the drum is prevented. The high-efficiency heat transfer threaded flue tube is used to obtain enhanced heat transfer effect, achieve the characteristics of boiler temperature rise and pressure rise quickly, and improve the thermal efficiency of the boiler. The threaded smoke tube is used to enhance heat transfer, which improves the heat transfer coefficient and thermal efficiency, because the flue gas has a disturbing effect in the tube. It is not easy to accumulate dust in the smoke pipe, which plays the role of self-cleaning. The eight-character wall in the furnace and the exit chimney have a certain effect of dust reduction. The original dust concentration of the boiler is controlled below the standard, which ensures that the smoke and dust emission of the boiler meets the national environmental protection regulations. The front furnace wall and the rear furnace wall are composed of heat insulation layer and insulation layer. The heat insulation layer is made of clay and high alumina dense refractory castables, which can reduce the heat transfer inside the boiler and play the role of heat insulation. The insulation layer of the front wall adopts 80mm aluminum silicate fiber felt to ensure that the temperature of the outer surface of the front wall does not exceed 50°C. The side furnace wall 18 is composed of heat insulation layer, middle layer and insulation layer. The heat insulation layer is made of high-alumina heat-insulation refractory bricks to reduce the heat transfer inside the boiler. The middle layer is made of refractory bricks, and the heat preservation layer is made of 150mm aluminum silicate Fiber felt, to ensure that the outer surface of the side wall does not exceed 50 °C.
生物质链条炉排锅炉供热系统的工作过程是:成品生物质燃料卸料后,由斗式提升机1将生物质燃料提升至分配器3,由分配器3根据生产用量分配给锅炉,而余量则装入储料仓2中储存备用。在锅炉生产过程中,如若供用量不够,则储料仓2放料,由螺旋输送机10输送至斗式提升机1,再经分配器3落料至皮带输送机4,进入炉前料仓5,送入生物质链条炉排锅炉6。生物质链条炉排锅炉的水火管采用三回程布置,生物质燃料在炉膛充分燃烧后,产生的烟气由前向后冲刷水冷壁管,然后经两侧上部“八”字型烟道流至前烟箱63,再从前烟箱63经烟管流入后烟箱67,进入对流烟道,经省煤器65和空气预热器66,由引风机9送至烟囱排出。锅炉的水由给水泵加压,送入锅壳64及水管组件,使水与烟气进行热姿势不断吸收燃料燃烧所产生的热量,成为一定压力的高品质工业用蒸汽送至用户。The working process of the biomass chain grate boiler heating system is: after the finished biomass fuel is unloaded, the bucket elevator 1 lifts the biomass fuel to the distributor 3, and the distributor 3 distributes it to the boiler according to the production consumption, while Surplus then loads in storage bin 2 and stores for subsequent use. During the boiler production process, if the amount of supply and consumption is not enough, the material will be discharged from the storage bin 2, conveyed to the bucket elevator 1 by the screw conveyor 10, and then discharged to the belt conveyor 4 through the distributor 3, and then enters the feed bin in front of the furnace. 5, into the biomass chain grate boiler 6. The water and fire tubes of the biomass chain grate boiler adopt a three-pass arrangement. After the biomass fuel is fully burned in the furnace, the flue gas generated washes the water wall tubes from front to back, and then flows through the upper "eight" flues on both sides to the The front smoke box 63 flows into the rear smoke box 67 through the smoke pipe from the front smoke box 63, enters the convection flue, passes through the economizer 65 and the air preheater 66, and is sent to the chimney by the induced draft fan 9 for discharge. The water in the boiler is pressurized by the water pump and sent into the boiler shell 64 and the water pipe assembly, so that the water and the flue gas undergo a thermal posture to continuously absorb the heat generated by the fuel combustion, and become high-quality industrial steam at a certain pressure and send it to the user.
旋风除尘器选用高效陶瓷多管除尘器,其由若干个并联的陶瓷旋风除尘器单元(又称陶瓷旋风体)组成的除尘设备,采用陶瓷旋风管组件,它比铸铁管更耐磨,表面更光滑,耐酸耐碱,适用于捕集生物质链条炉排锅炉的非黏结型的干燥粉尘。The cyclone dust collector adopts high-efficiency ceramic multi-tube dust collector, which is composed of several parallel ceramic cyclone dust collector units (also known as ceramic cyclone body). Smooth, acid and alkali resistant, suitable for capturing non-cohesive dry dust of biomass chain grate boilers.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106051719A (en) * | 2016-05-31 | 2016-10-26 | 许昌东方热力有限公司 | Environment-friendly compound cycle chain anthracite-fired boiler |
CN106247375A (en) * | 2016-08-30 | 2016-12-21 | 江苏太湖锅炉股份有限公司 | Single drum longitudinal biomass direct-fired chain-grate boiler system |
CN108644761A (en) * | 2018-06-06 | 2018-10-12 | 武汉蓝颖新能源有限公司 | A kind of biomass high-efficiency energy-saving heating cycle system |
CN113217908A (en) * | 2021-05-06 | 2021-08-06 | 江西江右净达热能科技有限公司 | Biomass briquette fuel combustion system |
-
2014
- 2014-12-01 CN CN201420740334.8U patent/CN204345615U/en not_active Expired - Lifetime
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106051719A (en) * | 2016-05-31 | 2016-10-26 | 许昌东方热力有限公司 | Environment-friendly compound cycle chain anthracite-fired boiler |
CN106247375A (en) * | 2016-08-30 | 2016-12-21 | 江苏太湖锅炉股份有限公司 | Single drum longitudinal biomass direct-fired chain-grate boiler system |
CN108644761A (en) * | 2018-06-06 | 2018-10-12 | 武汉蓝颖新能源有限公司 | A kind of biomass high-efficiency energy-saving heating cycle system |
CN108644761B (en) * | 2018-06-06 | 2024-03-01 | 武汉蓝颖新能源有限公司 | Biomass efficient energy-saving heat supply circulation system |
CN113217908A (en) * | 2021-05-06 | 2021-08-06 | 江西江右净达热能科技有限公司 | Biomass briquette fuel combustion system |
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