CN204339407U - The built-in ram of spindle motor - Google Patents
The built-in ram of spindle motor Download PDFInfo
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- CN204339407U CN204339407U CN201420844004.3U CN201420844004U CN204339407U CN 204339407 U CN204339407 U CN 204339407U CN 201420844004 U CN201420844004 U CN 201420844004U CN 204339407 U CN204339407 U CN 204339407U
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Abstract
本实用新型涉及一种主轴电机内置式滑枕。主要解决现有的机床滑枕尺寸大、装配工艺复杂、传动效率低的问题。其特征在于:所述的主轴电机(6)及多档变速箱(5)均置于滑枕(2)内部,且主轴电机(6)外部设有电机冷却螺旋槽(16),所述的多档变速箱(5)输出轴连接有铣削主轴(3),所述的铣削主轴(3)内部设有拉紧机构(4),铣削主轴(3)外部通过轴承连接有铣削主轴冷却套(3),铣削主轴冷却套(3)外壁上开有主轴冷却螺旋槽(12)。该主轴电机内置式滑枕节省空间,制造成本低,可以提高传到效率、提高主轴运行稳定性。
The utility model relates to a ram with a built-in spindle motor. The method mainly solves the problems of large ram size, complicated assembly process and low transmission efficiency of the existing machine tool. It is characterized in that: the main shaft motor (6) and the multi-speed gearbox (5) are placed inside the ram (2), and the main shaft motor (6) is provided with a motor cooling spiral groove (16), the said The output shaft of the multi-speed gearbox (5) is connected to the milling spindle (3), and the milling spindle (3) is provided with a tension mechanism (4) inside, and the milling spindle (3) is connected to the milling spindle cooling sleeve ( 3), the outer wall of the milling spindle cooling jacket (3) is provided with a spindle cooling spiral groove (12). The built-in ram of the spindle motor saves space, has low manufacturing cost, can improve transmission efficiency, and improves the running stability of the spindle.
Description
技术领域 technical field
本实用新型涉及机床领域,具体的说是一种主轴电机内置式滑枕。 The utility model relates to the field of machine tools, in particular to a ram with a built-in spindle motor.
背景技术 Background technique
机床滑枕是立式车床、龙门镗铣床、落地镗铣床等机床的重要组成部件之一,传统的滑枕结构是电机及变速箱置于滑枕的外部,其缺点是尺寸大,加工、装配工艺复杂,传动效率低,效率损失较大,一般效率为90%,制造成本较高。 Machine tool rams are one of the important components of machine tools such as vertical lathes, gantry boring and milling machines, and floor boring and milling machines. The traditional ram structure is that the motor and gearbox are placed outside the ram. The disadvantage is that it is large in size and difficult to process and assemble. The process is complicated, the transmission efficiency is low, and the efficiency loss is relatively large. The general efficiency is 90%, and the manufacturing cost is relatively high.
发明内容 Contents of the invention
为了克服现有的机床滑枕尺寸大、装配工艺复杂、传动效率低的不足,本实用新型提供一种主轴电机内置式滑枕,该主轴电机内置式滑枕节省空间,制造成本低,可以提高传到效率、提高主轴运行稳定性。 In order to overcome the shortcomings of the existing machine tool rams with large size, complex assembly process and low transmission efficiency, the utility model provides a ram with a built-in spindle motor, which saves space, has low manufacturing cost, and can improve Transmission efficiency, improve the stability of the spindle operation.
本实用新型的技术方案是:一种主轴电机内置式滑枕,包括滑枕、主轴电机,主轴电机输出轴上连接有多档变速箱,所述的主轴电机及多档变速箱均置于滑枕内部,且主轴电机外部设有电机冷却螺旋槽,所述的多档变速箱输出轴连接有铣削主轴,所述的铣削主轴内部设有拉紧机构,铣削主轴外部通过轴承连接有铣削主轴冷却套,铣削主轴冷却套外壁上开有主轴冷却螺旋槽。 The technical scheme of the utility model is: a ram with a built-in spindle motor, including a ram, a spindle motor, and a multi-speed gearbox connected to the output shaft of the spindle motor. Inside the pillow, and the outside of the spindle motor is provided with a motor cooling spiral groove, the output shaft of the multi-speed gearbox is connected to the milling spindle, the inside of the milling spindle is provided with a tensioning mechanism, and the outside of the milling spindle is connected to the cooling of the milling spindle through a bearing. There is a spindle cooling spiral groove on the outer wall of the milling spindle cooling sleeve.
所述的主轴电机与多档变速箱之间设有电磁换档装置。 An electromagnetic shifting device is provided between the main shaft motor and the multi-speed gearbox. the
本实用新型具有如下有益效果:由于采取上述方案,主轴电机及减速机安装在滑枕的内部,节省空间,结构尺寸紧凑,外观简洁,可以提高传动效率;主轴电机、主轴冷却套外壁都开有螺旋式冷却槽,冷却液体能够通过冷却槽对主轴电机、主轴、变速箱进行强制冷却,保证了主轴的精度,确保了主轴高速运转的情况下温度始终控制在25-35摄氏度的范围内,减小了滑枕的热变形,提高了主轴运行稳定性;铣销主轴内部装有自动拉紧装置,能够通过电气系统控制实现铣削工具的自动抓取和自动放松。 The utility model has the following beneficial effects: due to the adoption of the above scheme, the main shaft motor and the reducer are installed inside the ram, which saves space, has a compact structure size, simple appearance, and can improve transmission efficiency; the outer walls of the main shaft motor and the main shaft cooling jacket are provided Spiral cooling groove, the cooling liquid can forcefully cool the spindle motor, spindle and gearbox through the cooling groove, which ensures the accuracy of the spindle and ensures that the temperature of the spindle is always controlled within the range of 25-35 degrees Celsius when the spindle is running at high speed, reducing the The thermal deformation of the ram is reduced, and the stability of the spindle is improved; the milling spindle is equipped with an automatic tensioning device, which can realize the automatic grasping and automatic loosening of the milling tool through the control of the electrical system.
附图说明 Description of drawings
图1是本实用新型的结构示意图。 Fig. 1 is a structural representation of the utility model.
图中1-铣削主轴冷却套,2-滑枕,3-铣削主轴,4-拉紧机构,5-多档变速箱,6-主轴电机,7-冷却水管,8-润滑油管,9-法兰盘,10-主轴轴承,11-锁紧螺母,12-主轴冷却螺旋槽,13-密封圈A,14-电磁换档装置,15-密封圈B,16-电机冷却螺旋槽,17-液压油管,18-电缆,19-高压空气管,20-刀具冷却管。 In the figure 1-milling spindle cooling jacket, 2-ram, 3-milling spindle, 4-tension mechanism, 5-multi-speed gearbox, 6-spindle motor, 7-cooling water pipe, 8-lubricating oil pipe, 9-method Blue plate, 10-spindle bearing, 11-lock nut, 12-spindle cooling spiral groove, 13-sealing ring A, 14-electromagnetic shifting device, 15-sealing ring B, 16-motor cooling spiral groove, 17-hydraulic pressure Oil pipe, 18-cable, 19-high pressure air pipe, 20-tool cooling pipe.
具体实施方式 Detailed ways
下面结合附图对本实用新型作进一步说明: Below in conjunction with accompanying drawing, the utility model is further described:
由图1所示,一种主轴电机内置式滑枕,包括滑枕2、主轴电机6,主轴电机6输出轴上连接有多档变速箱5,且主轴电机6与多档变速箱5之间设有电磁换档装置14,多档变速箱5能够实现不同速度的切换,以实现不同的切削要求。所述的主轴电机6及多档变速箱5均置于滑枕2内部,且主轴电机6外部设有电机冷却螺旋槽16,电机冷却螺旋槽16两端的主轴电机6外壁上镶嵌有密封圈B15,可以防止电机冷却螺旋槽16内的冷却液流失。所述的多档变速箱5输出轴连接有铣销主轴3,所述的铣销主轴3内部设有拉紧机构4,能够通过电气系统控制实现铣削工具的自动抓取和自动放松。铣销主轴3外部通过主轴轴承10连接有铣削主轴冷却套1,铣削主轴冷却套1外壁上开有主轴冷却螺旋槽12,同样主轴冷却螺旋槽12两端的铣削主轴冷却套1外壁上镶嵌有密封圈A13。 As shown in Fig. 1, a kind of main shaft motor built-in ram comprises a ram 2, a main shaft motor 6, and the output shaft of the main shaft motor 6 is connected with a multi-speed gearbox 5, and between the main shaft motor 6 and the multi-speed gearbox 5 Equipped with an electromagnetic shifting device 14, the multi-speed gearbox 5 can switch between different speeds to meet different cutting requirements. The main shaft motor 6 and the multi-speed gearbox 5 are all placed inside the ram 2, and the main shaft motor 6 is provided with a motor cooling spiral groove 16, and the outer wall of the main shaft motor 6 at both ends of the motor cooling spiral groove 16 is inlaid with a sealing ring B15 , can prevent the cooling fluid loss in the motor cooling helical groove 16. The output shaft of the multi-speed gearbox 5 is connected with a milling spindle 3, and the inside of the milling spindle 3 is provided with a tensioning mechanism 4, which can realize automatic grasping and automatic loosening of milling tools through electrical system control. The outside of the milling spindle 3 is connected to the milling spindle cooling jacket 1 through the spindle bearing 10, and the outer wall of the milling spindle cooling jacket 1 is provided with a spindle cooling spiral groove 12. Similarly, the outer wall of the milling spindle cooling jacket 1 at both ends of the spindle cooling spiral groove 12 is inlaid with seals. Circle A13.
安装时,将主轴轴承10安装在铣削主轴3上,用锁紧螺母11将其锁紧,将铣削主轴与轴承一同装入铣削主轴冷却套1中,通过法兰盘9将主轴压紧,预留好轴承的游动间隙,将其固定。铣削主轴3及铣削主轴冷却套1一同装入滑枕2安装孔内,用螺钉将铣削主轴冷却套1固定,密封圈A13装在铣削主轴冷却套1的密封槽内,两端各一个。将多档变速箱5安装在铣削主轴3的后端,通过渐开线花键进行连接,伺服主轴电机6安装在多档变速箱5的后端,为系统提供动力,伺服主轴电机6外部装有密封圈B15,主轴电机6后端装有一个连接板,连接板上装有冷却水管7、润滑油管8、液压油管17、电缆18、高压空气管19及刀具冷却管20。工作时,电缆18给主轴电机6提供电源及控制信号,主轴电机6启动后带动多档变速箱5工作,多档变速箱5输出端带动铣削主轴3旋转进行工作;冷却水管7通入冷却液,冷却液经滑枕内部管路进入电机冷却螺旋槽16及主轴冷却螺旋槽12对铣削主轴冷却套1、铣削主轴3、多档变速箱5及主轴电机6进行冷却;液压油管17通入液压油后带动拉紧机构4实现刀具的加紧放松;电磁换挡装置14接收到电缆18的控制信号后动作,实现不同档位的变换;在滑枕需要换刀时,高压空气管19为铣削主轴3及端面提供高压空气,对铣削主轴3及端面进行清理,清理后液压油管17中的液压油驱动拉紧机构4实现刀具的装夹. When installing, install the main shaft bearing 10 on the milling main shaft 3, lock it with the lock nut 11, put the milling main shaft and the bearing together into the milling main shaft cooling sleeve 1, press the main shaft through the flange 9, and pre- Leave the free play of the bearing and fix it. The milling spindle 3 and the cooling jacket 1 of the milling spindle are put into the installation hole of the ram 2 together, and the cooling jacket 1 of the milling spindle is fixed with screws, and the sealing ring A13 is installed in the sealing groove of the cooling jacket 1 of the milling spindle, one at each end. The multi-speed gearbox 5 is installed on the rear end of the milling spindle 3, and is connected by an involute spline. The servo spindle motor 6 is installed on the rear end of the multi-speed gearbox 5 to provide power for the system. The servo spindle motor 6 is externally mounted. Sealing ring B15 is arranged, and a connecting plate is equipped with at the main shaft motor 6 rear end, and cooling water pipe 7, lubricating oil pipe 8, hydraulic oil pipe 17, cable 18, high-pressure air pipe 19 and cutter cooling pipe 20 are housed on the connecting plate. During work, the cable 18 provides power and control signals to the spindle motor 6. After the spindle motor 6 is started, it drives the multi-speed gearbox 5 to work, and the output end of the multi-speed gearbox 5 drives the milling spindle 3 to rotate to work; the cooling water pipe 7 feeds the coolant , the coolant enters the motor cooling spiral groove 16 and the spindle cooling spiral groove 12 through the internal pipeline of the ram to cool the milling spindle cooling jacket 1, the milling spindle 3, the multi-speed gearbox 5 and the spindle motor 6; the hydraulic oil pipe 17 leads to the hydraulic pressure After oiling, the tensioning mechanism 4 is driven to tighten and relax the cutting tool; the electromagnetic shifting device 14 moves after receiving the control signal of the cable 18 to realize the transformation of different gears; when the ram needs to change the tool, the high-pressure air pipe 19 is the milling spindle 3 and the end surface provide high-pressure air to clean the milling spindle 3 and the end surface. After cleaning, the hydraulic oil in the hydraulic oil pipe 17 drives the tensioning mechanism 4 to realize the clamping of the tool.
主轴电机及减速机安装在滑枕的内部,节省空间,结构尺寸紧凑,外观简洁;主轴电机内置式滑枕能够提高传动效率,效率由原来传统滑枕的90%提高到95%;提高传动精度,主轴端面300mm处径向跳动能够达到0.005mm;提高主轴运行稳定性,实现主轴的高速旋转,最高转速可达到6000rpm;滑枕的冷却采用循环冷却,冷却后的滑枕温度能够控制在35摄氏度以下,减小了滑枕由于主轴发热引起的热变形。 The main shaft motor and reducer are installed inside the ram, which saves space, has a compact structure and simple appearance; the built-in ram of the main shaft motor can improve the transmission efficiency, and the efficiency is increased from 90% to 95% of the original traditional ram; the transmission accuracy is improved , the radial runout at 300mm of the spindle end face can reach 0.005mm; improve the stability of the spindle operation, realize the high-speed rotation of the spindle, and the maximum speed can reach 6000rpm; the cooling of the ram adopts circulating cooling, and the temperature of the cooled ram can be controlled at 35 degrees Celsius Next, the thermal deformation of the ram due to the heating of the main shaft is reduced.
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CN201420844004.3U CN204339407U (en) | 2014-12-26 | 2014-12-26 | The built-in ram of spindle motor |
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CN201420844004.3U CN204339407U (en) | 2014-12-26 | 2014-12-26 | The built-in ram of spindle motor |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106239176A (en) * | 2016-08-29 | 2016-12-21 | 天津市华天世纪机械有限公司 | A kind of milled composite ram apparatus |
CN107571035A (en) * | 2017-09-28 | 2018-01-12 | 南通冒氏智能装备有限公司 | A kind of ram with lubrication system |
CN110757214A (en) * | 2019-12-04 | 2020-02-07 | 无锡京华重工装备制造有限公司 | Broach mechanism |
-
2014
- 2014-12-26 CN CN201420844004.3U patent/CN204339407U/en not_active Expired - Lifetime
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106239176A (en) * | 2016-08-29 | 2016-12-21 | 天津市华天世纪机械有限公司 | A kind of milled composite ram apparatus |
CN107571035A (en) * | 2017-09-28 | 2018-01-12 | 南通冒氏智能装备有限公司 | A kind of ram with lubrication system |
CN110757214A (en) * | 2019-12-04 | 2020-02-07 | 无锡京华重工装备制造有限公司 | Broach mechanism |
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Granted publication date: 20150520 |