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CN204328293U - A kind of rubber for acetylene blanking system is flexible coupling - Google Patents

A kind of rubber for acetylene blanking system is flexible coupling Download PDF

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Publication number
CN204328293U
CN204328293U CN201420695005.6U CN201420695005U CN204328293U CN 204328293 U CN204328293 U CN 204328293U CN 201420695005 U CN201420695005 U CN 201420695005U CN 204328293 U CN204328293 U CN 204328293U
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China
Prior art keywords
inner sleeve
metal inner
rubber
rubber hose
connection
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN201420695005.6U
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Chinese (zh)
Inventor
颜华
刘静
罗小芳
谢伟
全小辉
常万彬
张晨曦
李军
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YIBIN HAIFENG HERUI CO Ltd
Yibin Tianyuan Group Co Ltd
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YIBIN HAIFENG HERUI CO Ltd
Yibin Tianyuan Group Co Ltd
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Abstract

本实用新型公开了一种用于乙炔下料系统的橡胶软连接,它包括法兰和橡胶软管,还包括置于橡胶软管内的金属内套,金属内套的端部与橡胶软管的端部通过法兰连接在一起,所述金属内套包括上金属内套和下金属内套,上金属内套套于下金属内套内形成一密闭可上下滑动的套管。本实用新型橡胶软连接结构不仅具有现有软连接的压缩形变能力和缓冲性,不影响称重计量和法兰连接,而且还可避免电石直接与软连接的橡胶软管接触,从而增强软连接的抗电石冲击能力,降低软连接的更换频率,减少检修次数,降低维修成本。

The utility model discloses a soft rubber connection for an acetylene feeding system, which includes a flange and a rubber hose, and also includes a metal inner sleeve placed in the rubber hose, the end of the metal inner sleeve is connected with the rubber hose The ends are connected together by flanges, and the metal inner sleeve includes an upper metal inner sleeve and a lower metal inner sleeve, and the upper metal inner sleeve is set in the lower metal inner sleeve to form an airtight casing that can slide up and down. The rubber soft connection structure of the utility model not only has the compression deformation capacity and cushioning performance of the existing soft connection, does not affect the weighing measurement and flange connection, but also avoids direct contact of calcium carbide with the rubber hose of the soft connection, thereby enhancing the soft connection Excellent anti-calcium carbide impact ability, reduce the frequency of replacement of soft connections, reduce the number of maintenance, and reduce maintenance costs.

Description

一种用于乙炔下料系统的橡胶软连接A rubber soft connection for acetylene feeding system

技术领域 technical field

本实用新型涉及一种用于乙炔下料系统的橡胶软连接。 The utility model relates to a soft rubber connection used for an acetylene feeding system.

背景技术 Background technique

如图1所示,在乙炔片区发生单元,其电石加料系统(下料系统)包括加料漏斗1、上贮斗2、下贮斗3、振动给料器4和发生器5,在设置了称重传感器的加料漏斗1、上贮斗2和下贮斗3之间必须使用具有压缩形变伸缩能力的连接装置来连接,因为若用其它连接装置连接,称重传感器没有压缩形变伸缩量,称重传感器会失效;而振动给料器4上部直接与下贮斗3相连接,下部与发生器5连接,在振动给料器4与发生器5之间如果不使用橡胶软连接,第一会使下贮斗称重失效,第二振动给料器在运行过程中会上下振动,如无橡胶软连接缓冲该部分力会导致振动给料器、下贮斗、发生器连接处法兰拉裂,造成乙炔气泄漏而发生安全事故。因此从加料漏斗1、上贮斗2、下贮斗3、振动加料器4至发生器5之间均采用橡胶软连接10来连接,参见图2,该橡胶软连接包括法兰6和橡胶软管7,法兰用于固定橡胶软管,而橡胶软管本身具有压缩形变能力。 As shown in Figure 1, the calcium carbide feeding system (feeding system) of the generation unit in the acetylene area includes a feeding funnel 1, an upper storage hopper 2, a lower storage hopper 3, a vibrating feeder 4 and a generator 5. The feeding funnel 1, upper hopper 2 and lower hopper 3 of the heavy sensor must be connected by a connection device with compression deformation and expansion capacity, because if other connection devices are used to connect, the load cell has no compression deformation and expansion, and the weighing The sensor will fail; while the upper part of the vibrating feeder 4 is directly connected with the lower hopper 3, and the lower part is connected with the generator 5. If no rubber soft connection is used between the vibrating feeder 4 and the generator 5, the first will make The weighing of the lower storage hopper fails, and the second vibrating feeder will vibrate up and down during operation. If there is no rubber soft connection to buffer this part of the force, the flanges at the joints of the vibrating feeder, the lower storage hopper, and the generator will crack. A safety accident occurred due to the leakage of acetylene gas. Therefore, the rubber soft connection 10 is used to connect the feeding funnel 1, the upper storage hopper 2, the lower storage hopper 3, the vibrating feeder 4 to the generator 5, as shown in Fig. 2, the rubber soft connection includes a flange 6 and a rubber soft connection. Tube 7, the flange is used to fix the rubber hose, and the rubber hose itself has compression deformation ability.

工作时电石的流动会对橡胶软连接造成磨损,因此橡胶软连接的一般使用寿命约在2-3个月,而乙炔气属于易燃易爆危险介质,所有连接部位不能出现泄漏,为了防止橡胶软连接磨损发生乙炔泄漏现象,橡胶软连接的检修更换周期一般小于2个月,因此乙炔加料系统的检修工作量很大,并且橡胶软连接还应具备耐磨、阻燃等要求,造成其购置费用也不低,每只橡胶软连接按照采购费1800元来计算,每套系统共4只软连接, 2个月更换1次,10套系统全年用于维修更换软连接的费用就约43万元,因此用于乙炔下料系统的软连接不仅检修工作量大,而且维修费用也很高。 The flow of calcium carbide during work will cause wear to the rubber soft connection, so the general service life of the rubber soft connection is about 2-3 months, and acetylene gas is a flammable and explosive dangerous medium, and all connection parts must not leak. Acetylene leakage occurs due to wear and tear of the soft connection. The maintenance and replacement cycle of the rubber soft connection is generally less than 2 months. The cost is not low. Each rubber soft connection is calculated according to the purchase fee of 1,800 yuan. There are 4 soft connections in each system, which are replaced once every two months. The cost of repairing and replacing soft connections for 10 systems throughout the year is about 43. Therefore, the soft connection used for the acetylene feeding system not only has a large maintenance workload, but also has a high maintenance cost.

实用新型内容 Utility model content

本实用新型的目的就在于针对上述现有技术的不足,提供一种用于乙炔下料系统的橡胶软连接,该软连接结构不仅具有现有软连接的压缩形变能力和缓冲性,不影响称重计量和法兰连接,而且还可增强软连接的抗电石冲击能力,降低软连接的更换频率,减少检修次数,降低维修成本。 The purpose of this utility model is to provide a rubber soft connection for the acetylene feeding system in view of the above-mentioned deficiencies in the prior art. Heavy metering and flange connection, but also can enhance the anti-calcium carbide impact capacity of the soft connection, reduce the replacement frequency of the soft connection, reduce the number of inspections, and reduce maintenance costs.

为了实现上述目的,本实用新型采用的技术方案是这样的: In order to achieve the above object, the technical solution adopted by the utility model is as follows:

一种用于乙炔下料系统的橡胶软连接,包括法兰和橡胶软管,其特征在于:还包括置于橡胶软管内的金属内套,金属内套的端部与橡胶软管的端部通过法兰连接在一起,所述金属内套包括上金属内套和下金属内套,上金属内套套于下金属内套内形成一密闭可上下滑动的套管。 A soft rubber connection for an acetylene feeding system, including a flange and a rubber hose, characterized in that it also includes a metal inner sleeve placed in the rubber hose, and the end of the metal inner sleeve is connected to the end of the rubber hose. The parts are connected together by flanges, and the metal inner sleeve includes an upper metal inner sleeve and a lower metal inner sleeve, and the upper metal inner sleeve is set in the lower metal inner sleeve to form an airtight casing that can slide up and down.

进一步的,所述金属内套的套壁长度小于橡胶软管的管壁长度,大于橡胶软管一半的管壁长度。 Further, the wall length of the metal inner sleeve is less than the tube wall length of the rubber hose, and greater than half of the tube wall length of the rubber hose.

与现有技术相比,本实用新型的优点在于:本实用新型根据现有的橡胶软连接的尺寸,在现有的软连接橡胶软管内增设了一套金属内套,使电石流动时电石与金属内套接触,不直接与软连接的橡胶软管接触,从而增强软连接的抗电石冲击能力,降低软连接的更换频率,减少检修次数,降低维修成本。同时为了保证增设金属内套后的软连接仍具有压缩形变能力和缓冲性,不影响称重计量和法兰连接,橡胶软管内增设的金属内套分为上金属内套和下金属内套,上金属内套套于下金属内套内形成一密闭可上下滑动的套管,这样金属内套可随着橡胶软管的压缩形变而上下滑动。因此本实用新型提供的橡胶软连接既不影响称重计量和法兰连接,同时还延长了软连接的使用寿命,节约检修时间,减少维修更换费用。 Compared with the prior art, the utility model has the advantages that: according to the size of the existing rubber soft connection, the utility model adds a set of metal inner sleeves in the existing soft connection rubber hose, so that when the calcium carbide flows, the calcium carbide It is in contact with the metal inner sleeve and not directly in contact with the rubber hose of the soft connection, thereby enhancing the calcium carbide impact resistance of the soft connection, reducing the frequency of replacement of the soft connection, reducing the number of inspections, and reducing maintenance costs. At the same time, in order to ensure that the soft connection after adding the metal inner sleeve still has compression deformation ability and cushioning performance, and does not affect the weighing measurement and flange connection, the added metal inner sleeve in the rubber hose is divided into an upper metal inner sleeve and a lower metal inner sleeve. , the upper metal inner sleeve is set in the lower metal inner sleeve to form a closed casing that can slide up and down, so that the metal inner sleeve can slide up and down with the compression deformation of the rubber hose. Therefore, the rubber soft connection provided by the utility model does not affect weighing measurement and flange connection, and at the same time prolongs the service life of the soft connection, saves maintenance time, and reduces maintenance and replacement costs.

附图说明 Description of drawings

图1为乙炔电石加料系统的示意图; Fig. 1 is the schematic diagram of acetylene carbide charging system;

图2为现有橡胶软连接的结构示意图; Fig. 2 is a structural schematic diagram of an existing rubber soft connection;

图3为本实用新型橡胶软连接的结构示意图。 Fig. 3 is a structural schematic diagram of the rubber soft connection of the present invention.

图例说明:1、加料漏斗;2、上贮斗;3、下贮斗;4、振动给料器;5、发生器;6、法兰;7、橡胶软管;8、上金属内套;9、下金属内套;10、橡胶软连接。 Legend: 1. Feeding funnel; 2. Upper storage hopper; 3. Lower storage hopper; 4. Vibrating feeder; 5. Generator; 6. Flange; 7. Rubber hose; 8. Upper metal inner sleeve; 9. Lower metal inner sleeve; 10. Rubber soft connection.

具体实施方式 Detailed ways

为了更加清楚地理解本实用新型的目的、技术方案及有益效果,下面结合附图对本实用新型做进一步的说明,但并不将本实用新型的保护范围限定在以下实施例中。 In order to understand the purpose, technical solutions and beneficial effects of the utility model more clearly, the utility model will be further described below in conjunction with the accompanying drawings, but the protection scope of the utility model is not limited to the following examples.

参见图3,本实用新型一种用于乙炔下料系统的橡胶软连接,包括法兰6和橡胶软管7,在橡胶软管7内还包括一金属内套,金属内套的端部与橡胶软管的端部通过法兰6连接在一起,所述金属内套包括上金属内套8和下金属内套9,上金属内套8套于下金属内套9内形成一密闭可上下滑动的套管,这样金属内套可随着橡胶软管7的压缩形变而上下滑动。 Referring to Fig. 3, the utility model is a rubber soft connection for acetylene feeding system, including a flange 6 and a rubber hose 7, and a metal inner sleeve is also included in the rubber hose 7, and the end of the metal inner sleeve is connected to the The ends of the rubber hose are connected together by the flange 6, and the metal inner sleeve includes an upper metal inner sleeve 8 and a lower metal inner sleeve 9, and the upper metal inner sleeve 8 is set in the lower metal inner sleeve 9 to form an airtight seal that can go up and down. Sliding sleeve, so that the metal inner sleeve can slide up and down along with the compression deformation of the rubber hose 7.

进一步的,所述金属内套的套壁长度小于橡胶软管的管壁长度,大于橡胶软管一半的管壁长度。 Further, the wall length of the metal inner sleeve is less than the tube wall length of the rubber hose, and greater than half of the tube wall length of the rubber hose.

本实用新型橡胶软连接结构不仅具有现有软连接的压缩形变能力和缓冲性,不影响称重计量和法兰连接,而且还可避免电石直接与软连接的橡胶软管接触,从而增强软连接的抗电石冲击能力,降低软连接的更换频率,减少检修次数,降低维修成本。 The rubber soft connection structure of the utility model not only has the compression deformation capacity and cushioning performance of the existing soft connection, does not affect the weighing measurement and flange connection, but also avoids direct contact of calcium carbide with the rubber hose of the soft connection, thereby enhancing the soft connection Excellent anti-calcium carbide impact ability, reduce the frequency of replacement of soft connections, reduce the number of maintenance, and reduce maintenance costs.

Claims (2)

1. one kind is flexible coupling for the rubber of acetylene blanking system, comprise flange and rubber hose, it is characterized in that: also comprise the inner metal sleeve be placed in rubber hose, the end of inner metal sleeve and the end of rubber hose are passed through together with Flange joint, described inner metal sleeve comprises inner metal sleeve and lower inner metal sleeve, and upper inner metal sleeve is placed in lower inner metal sleeve and forms an airtight sleeve pipe that can slide up and down.
2. a kind of rubber for acetylene blanking system according to claim 1 is flexible coupling, and it is characterized in that: the jacket wall length of described inner metal sleeve is less than the tube wall length of rubber hose, is greater than the tube wall length of rubber hose half.
CN201420695005.6U 2014-11-19 2014-11-19 A kind of rubber for acetylene blanking system is flexible coupling Expired - Lifetime CN204328293U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106958710A (en) * 2017-05-20 2017-07-18 安徽中烟再造烟叶科技有限责任公司 Metallic conduit flexible link
CN115352798A (en) * 2022-08-29 2022-11-18 华电重工股份有限公司 Coal water tank and belt conveyor trestle

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106958710A (en) * 2017-05-20 2017-07-18 安徽中烟再造烟叶科技有限责任公司 Metallic conduit flexible link
CN115352798A (en) * 2022-08-29 2022-11-18 华电重工股份有限公司 Coal water tank and belt conveyor trestle

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Granted publication date: 20150513

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