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CN204323470U - A kind of low noise hydraulic steering gear - Google Patents

A kind of low noise hydraulic steering gear Download PDF

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Publication number
CN204323470U
CN204323470U CN201420807712.XU CN201420807712U CN204323470U CN 204323470 U CN204323470 U CN 204323470U CN 201420807712 U CN201420807712 U CN 201420807712U CN 204323470 U CN204323470 U CN 204323470U
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valve
oil
valve sleeve
oil return
hole
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焦文瑞
潘骏
秦志文
沈启志
杨培
宣曙江
邵昀
张强华
阮永强
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ZHENJIANG HYDRAULICS Co Ltd
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ZHENJIANG HYDRAULICS Co Ltd
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Abstract

本实用新型涉及一种低噪音液压转向器,属于液压技术领域。该转向器具有阀体进油环槽并装有阀套和阀芯,阀套的一端具有阀套回油孔,阀套的中段具有阀套配油孔,阀套回油孔和阀套配油孔之间具有阀套进油孔;阀芯一端具有一组周向间隔分布与阀套回油孔位置对应的阀芯回油孔,阀芯对应阀套进油孔位置具有配油环槽,配油环槽周向间隔延伸出与阀套配油孔位置对应的一组连通槽;至少阀套回油孔和阀芯回油孔中的一组在各对应该组各回油孔处制有轴向延伸长度大于回油孔流通长度的缓冲槽。本实用新型由于回油孔的关闭或连通会因中间状态的逐渐过渡而变得平缓,因此使液压油的流速和压力变化较为柔和,结果有效降低了噪音。

The utility model relates to a low-noise hydraulic steering gear, which belongs to the technical field of hydraulic pressure. The steering gear has an oil inlet ring groove of the valve body and is equipped with a valve sleeve and a valve core. One end of the valve sleeve has an oil return hole for the valve sleeve, and the middle section of the valve sleeve has an oil distribution hole for the valve sleeve. There is a valve sleeve oil inlet hole between the oil holes; one end of the valve core has a group of oil return holes of the valve core corresponding to the position of the oil return hole of the valve sleeve at circumferential intervals, and the valve core has an oil distribution ring groove corresponding to the position of the oil inlet hole of the valve sleeve , the oil distribution ring groove circumferentially extends a group of communication grooves corresponding to the position of the oil distribution hole of the valve sleeve; There is a buffer groove with an axial extension longer than the flow length of the oil return hole. Because the closure or connection of the oil return hole in the utility model will become gentle due to the gradual transition of the intermediate state, the flow rate and pressure of the hydraulic oil are relatively soft, and the noise is effectively reduced as a result.

Description

一种低噪音液压转向器A low-noise hydraulic steering gear

技术领域 technical field

本实用新型涉及一种转向器,尤其是一种低噪音液压转向器,属于液压技术领域。 The utility model relates to a steering gear, in particular to a low-noise hydraulic steering gear, which belongs to the technical field of hydraulic pressure.

背景技术 Background technique

液压转向器是一种普遍运用于工程机械、农业机械及其他工程车辆上的转向控制装置,主要由转定子啮合副、阀体、阀芯套组件等部件组成。其中,阀芯套组件由阀芯和阀套组成,阀芯安装在阀套内部。对转向器具体结构及工作原理进一步的了解可以参见申请号为200810020802.3的中国专利文献,该文献公开了的转向器阀体一端支撑可转位阀芯,阀芯与阀体之间还有阀套,阀体、阀套与阀芯构成转阀;另一端装有位于隔盘和后盖之间的摆线针轮啮合副;阀体的内腔通过阀套安装制有流道的可转位阀芯;阀芯中装有联动轴;联动轴的一端构成与阀体流道配合的转阀配流结构;联动轴的另一端通过花键齿轮副与摆线针轮啮合副构成摆线计量马达;阀体上的流道与内腔中转阀配流机构流道的进、出油口连通。 The hydraulic steering gear is a steering control device commonly used in construction machinery, agricultural machinery and other engineering vehicles. It is mainly composed of rotor stator meshing pair, valve body, valve core sleeve assembly and other components. Wherein, the valve core sleeve assembly is composed of a valve core and a valve sleeve, and the valve core is installed inside the valve sleeve. For further understanding of the specific structure and working principle of the steering gear, please refer to the Chinese patent document with application number 200810020802.3, which discloses that one end of the valve body of the steering gear supports an indexable valve core, and there is a valve sleeve between the valve core and the valve body , the valve body, valve sleeve and valve core constitute a rotary valve; the other end is equipped with a cycloidal pinwheel meshing pair between the partition plate and the back cover; the inner cavity of the valve body is equipped with an indexable flow channel through the valve sleeve. Spool; the spool is equipped with a linkage shaft; one end of the linkage shaft forms a rotary valve flow distribution structure matched with the flow channel of the valve body; the other end of the linkage shaft forms a cycloid metering motor through a spline gear pair and a cycloid pin wheel meshing pair ; The flow channel on the valve body communicates with the inlet and outlet ports of the flow channel of the transfer valve distribution mechanism in the inner cavity.

据申请人了解,现有技术中转向器的转向切换控制噪音很大。由于转向器的内部涉及摆线针轮副、联动传递等复杂机构,流道也显得十分繁杂,产生噪音的可能原因较多。因此长期以来,上述问题一直未能有效解决,成为一道技术难题,影响了转向器的品质。 As far as the applicant knows, the steering switching control of the steering gear in the prior art is very noisy. Since the interior of the steering gear involves complex mechanisms such as cycloidal pin-wheel pair and linkage transmission, the flow path is also very complicated, and there are many possible reasons for the noise. Therefore, for a long time, the above-mentioned problems have not been effectively solved, and become a technical problem, which affects the quality of the steering gear.

实用新型内容 Utility model content

本实用新型的目的在于:针对上述现有技术存在的问题,通过结构改进,提出一种低噪音的液压转向器。 The purpose of the utility model is to propose a low-noise hydraulic steering gear by improving the structure in view of the problems in the prior art.

为了达到上述目的,申请人经过深入研究分析和反复试验验证,终于发现,转向器操控时的主要噪音源来自阀芯与阀套上的回油孔。在现有转向器中,阀芯一端设置有阀芯回油孔,阀套一端设置有与之对应的阀套回油孔。转向器工作时,通过阀芯和阀套的相对转动使阀芯和阀套的回油孔按需连通或关断实现所需的流道切换控制。在此过程中,回油孔的连通或关断基本在瞬间完成,而回油孔径较小,因此成为液压油在切换时流速和压力急剧变化的最重要起因,结果不可避免引起噪音。 In order to achieve the above object, the applicant finally found out that the main noise source when the steering gear is operated comes from the oil return hole on the valve core and the valve sleeve through in-depth research and analysis and repeated test verification. In the existing steering gear, one end of the valve core is provided with a valve core oil return hole, and one end of the valve sleeve is provided with a corresponding valve sleeve oil return hole. When the steering gear is working, through the relative rotation of the valve core and the valve sleeve, the oil return holes of the valve core and the valve sleeve are connected or closed as required to realize the required flow path switching control. In this process, the connection or closure of the oil return hole is basically completed instantly, and the oil return hole is small, so it becomes the most important cause of the rapid change of the flow rate and pressure of the hydraulic oil when switching, and the result inevitably causes noise.

在此认识基础上,提出如下本实用新型低噪音液压转向器的技术方案:包括阀体,所述阀体的阀孔中具有阀体进油环槽并装有阀套和插装在所述阀套内的可转位阀芯,所述阀套的一端具有一组与所述阀体进油环槽一侧位置对应的周向间隔分布的径向阀套回油孔,所述阀套的中段具有一组与所述阀体供油通道连通的周向间隔分布的径向阀套配油孔,所述阀套回油孔和阀套配油孔之间具有一组与所述阀体进油环槽另一侧位置对应的周向间隔分布的径向阀套进油孔;所述阀芯一端具有一组周向间隔分布与所述阀套回油孔位置对应的阀芯回油孔,所述阀芯对应阀套进油孔位置具有配油环槽,所述配油环槽周向间隔延伸出与所述阀套配油孔位置对应的一组连通槽;其特征在于:至少所述阀套回油孔和所述阀芯回油孔中的一组在各对应该组各回油孔处制有轴向延伸长度大于回油孔流通长度的缓冲槽。 On the basis of this understanding, the technical scheme of the low-noise hydraulic steering gear of the present invention is proposed as follows: it includes a valve body, and the valve hole of the valve body has a valve body oil inlet ring groove and is equipped with a valve sleeve and inserted in the The indexable valve core in the valve sleeve, one end of the valve sleeve has a group of radial valve sleeve oil return holes distributed in the circumferential direction corresponding to the position of the oil inlet ring groove of the valve body, the valve sleeve The middle section of the valve body has a group of circumferentially spaced radial valve sleeve oil distribution holes communicating with the oil supply passage of the valve body. The radial valve sleeve oil inlet holes distributed in the circumferential direction corresponding to the position on the other side of the body oil inlet ring groove; one end of the valve core has a group of circumferentially spaced distribution of the valve core return hole corresponding to the position of the valve sleeve oil return hole. The oil hole, the valve core has an oil distribution ring groove corresponding to the position of the oil inlet hole of the valve sleeve, and a group of communication grooves corresponding to the position of the oil distribution hole of the valve sleeve extend from the oil distribution ring groove at circumferential intervals; it is characterized in that : At least one group of the oil return hole of the valve sleeve and the oil return hole of the valve core is formed with a buffer groove whose axial extension length is greater than the flow length of the oil return hole at each oil return hole of the corresponding group.

本实用新型进一步的完善是,至少所述缓冲槽之一两侧延伸形成宽度大于回油孔流通宽度的缓冲池。 A further improvement of the utility model is that at least one of the two sides of the buffer tank extends to form a buffer pool whose width is greater than the flow width of the oil return hole.

需要说明的是,本申请所述回油孔中的“孔”含义为可以流过油液的连通结构,截面形状不限定为圆形。 It should be noted that the "hole" in the oil return hole in this application means a communication structure through which oil can flow, and the cross-sectional shape is not limited to a circle.

工作时,第一位置:当旋转阀芯使阀芯回油孔与阀套回油孔角向位置错开,处于关断位置,阀芯上的连通槽将与阀套上的阀套进油孔连通,此时阀体进油槽进入的油液通过阀套上的各进油孔流至阀芯配油槽,再经各连通槽之后由各与之对应的阀套配油孔,输出供给转向油缸,实现所需的转向控制;第二位置:当旋转阀芯使阀芯回油孔与阀套回油孔角向位置对齐,处于连通位置,阀芯上的连通槽将与阀套上的阀套配油孔分隔,此时阀体进油槽进入的油液通过阀套上的各回油孔以及与之对应的各阀芯回油孔流至阀芯内,通过回油槽流回油箱。 When working, the first position: when the spool is rotated so that the angular position of the oil return hole of the spool and the oil return hole of the valve sleeve are staggered, and it is in the off position, the communication groove on the spool will be connected with the oil inlet hole of the valve sleeve on the valve sleeve. At this time, the oil entering the oil inlet groove of the valve body flows to the oil distribution groove of the valve core through the oil inlet holes on the valve sleeve, and then passes through each communication groove and then is output to the steering oil cylinder by the corresponding oil distribution holes of the valve sleeve. , to achieve the required steering control; the second position: when the spool is rotated to align the oil return hole of the spool with the angular position of the oil return hole of the valve sleeve, it is in the communication position, and the communication groove on the spool will align with the valve sleeve on the valve sleeve. The sleeve is equipped with oil hole separation. At this time, the oil entering the oil inlet groove of the valve body flows into the valve core through the oil return holes on the valve sleeve and the corresponding oil return holes of the valve core, and flows back to the oil tank through the oil return groove.

与现有技术不同的是,在第一和第二位置切换过程中,回油孔之间不再是直接瞬间对准连通,而且在对准连通之前,先通过缓冲池和/或缓冲槽过渡连通,因此回油孔的关闭或连通会因中间状态的逐渐过渡而变得平缓,从而使液压油的流速和压力变化较为柔和,结果有效降低了噪音。 Different from the prior art, in the process of switching between the first and second positions, the oil return holes are no longer directly and instantly aligned and communicated, and before the alignment and communication, they first pass through the buffer pool and/or buffer tank Communication, so the closure or communication of the oil return hole will become gentle due to the gradual transition of the intermediate state, so that the flow rate and pressure of the hydraulic oil will change softer, and the noise will be effectively reduced.

由此可见,本实用新型由于找到了噪音的症结所在,因此采用工艺上容易实现的简单结构处理,即有效达到了目的。 It can be seen that the utility model has found the crux of the noise, so it adopts a simple structure that is easy to realize in the process, and effectively achieves the purpose.

附图说明 Description of drawings

图1 为本实用新型实施例一的结构示意图。 Fig. 1 is the structural representation of the utility model embodiment one.

图2为本实用新型实施例一的阀芯结构示意图。 Fig. 2 is a schematic diagram of the structure of the valve core in Embodiment 1 of the present utility model.

图3 为图2的C-C截面结构示意图。 Figure 3 is a schematic diagram of the C-C cross-sectional structure of Figure 2.

图4为本实用新型实施例二的阀套结构示意图。 Fig. 4 is a schematic structural diagram of the valve sleeve of the second embodiment of the utility model.

图5为图4的B-B截面结构示意图。 FIG. 5 is a schematic diagram of the B-B cross-sectional structure of FIG. 4 .

图6为本实用新型实施例一的阀套结构示意图。 Fig. 6 is a schematic diagram of the structure of the valve sleeve in Embodiment 1 of the present utility model.

图6’是与图6对应的阀套局部展开示意图。 Fig. 6' is a partially expanded schematic view of the valve sleeve corresponding to Fig. 6 .

图7为本实用新型实施例一的阀芯结构示意图。 Fig. 7 is a schematic diagram of the structure of the valve core in Embodiment 1 of the present utility model.

图7’是与图7对应的阀芯局部展开示意图。 Fig. 7' is a partially developed schematic view of the valve core corresponding to Fig. 7 .

图8为本实用新型实施例一的阀套、阀芯相对关闭位置展开示意图。 Fig. 8 is a schematic diagram showing the relative closed positions of the valve sleeve and the valve core in Embodiment 1 of the present invention.

图8’为本实用新型实施例一的阀套、阀芯相对连通位置展开示意图。 Fig. 8' is a schematic diagram showing the relative communication positions of the valve sleeve and the valve core in Embodiment 1 of the present invention.

图9为本实用新型实施例二的阀套结构示意图。 Fig. 9 is a schematic diagram of the structure of the valve sleeve of the second embodiment of the utility model.

图9’为与图9对应的阀套局部展开示意图。 Fig. 9' is a partially developed schematic view of the valve sleeve corresponding to Fig. 9 .

图10为本实用新型实施例二的阀芯结构示意图。 Fig. 10 is a schematic diagram of the structure of the valve core in the second embodiment of the present invention.

图10’为与图10对应的阀芯局部展开示意图。 Fig. 10' is a partially developed schematic view of the valve core corresponding to Fig. 10 .

图11为本实用新型实施例二的阀套、阀芯相对关闭位置展开示意图。 Fig. 11 is a schematic diagram showing the relative closed positions of the valve sleeve and the valve core in the second embodiment of the present invention.

图11’为本实用新型实施例二的阀套、阀芯相对连通位置展开示意图。 Fig. 11' is a schematic diagram showing the relative communication positions of the valve sleeve and the valve core in the second embodiment of the present invention.

具体实施方式 Detailed ways

实施例一 Embodiment one

本实施例的低噪音液压转向器如图1所示,其基本结构与现有技术相同,阀体右端装有位于隔盘4和后盖5之间的摆线针轮啮合副6。阀体1的内孔具有阀体进油环槽9并通过阀套2安装制有流道的可转位阀芯3,或换言之,阀体1的阀孔中装有阀套2和插装在阀套内的可转位阀芯3。阀芯3中装有联动轴7,该联动轴7的一端通过拨销8及弹性件分别与阀套2和阀芯3传动衔接,构成与阀体1流道配合的转阀配流机构。联动轴7的另一端通过花键齿轮副与摆线针轮啮合副6传动衔接,构成摆线计量马达。阀体1上具有可与内腔中转阀配流机构流道连通的进、出油口。 The low-noise hydraulic steering gear of this embodiment is shown in Figure 1. Its basic structure is the same as that of the prior art. The right end of the valve body is equipped with a cycloid pinwheel engagement pair 6 between the partition plate 4 and the rear cover 5. The inner hole of the valve body 1 has a valve body oil inlet ring groove 9 and is installed with an indexable valve core 3 with a flow channel through the valve sleeve 2, or in other words, the valve hole of the valve body 1 is equipped with a valve sleeve 2 and a cartridge Indexable spool 3 in the valve sleeve. The valve core 3 is equipped with a linkage shaft 7, and one end of the linkage shaft 7 is respectively connected with the valve sleeve 2 and the valve core 3 through the dial pin 8 and the elastic member to form a rotary valve flow distribution mechanism matched with the flow channel of the valve body 1. The other end of the linkage shaft 7 is connected to the cycloidal pinwheel meshing pair 6 through a spline gear pair to form a cycloid metering motor. The valve body 1 has an oil inlet and an outlet which can be communicated with the flow path of the internal cavity relay valve flow distribution mechanism.

本实施例的阀套2参见图6和图6’,与现有技术基本相同,一端具有一组与图1中阀体1的阀体进油环槽9右侧位置对应的周向间隔分布的两排各十二个径向阀套小径回油圆孔2-1,阀套2的中段具有一组十二个与阀体1供油通道连通的周向间隔分布的径向阀套配油孔2-2。阀套2的小径回油圆孔2-1和阀套配油孔2-2之间具有一组十二个与阀体进油环槽9左侧位置对应的周向间隔分布的径向阀套进油孔2-3。 Referring to Figure 6 and Figure 6', the valve sleeve 2 of this embodiment is basically the same as the prior art, and one end has a set of circumferential intervals corresponding to the position on the right side of the valve body oil inlet ring groove 9 of the valve body 1 in Figure 1 There are two rows of twelve radial valve sleeve small-diameter oil return holes 2-1, and the middle section of the valve sleeve 2 has a set of twelve radial valve sleeves distributed in circumferential intervals that communicate with the oil supply channel of the valve body 1. Oil hole 2-2. Between the small-diameter oil return hole 2-1 of the valve sleeve 2 and the oil distribution hole 2-2 of the valve sleeve, there is a group of twelve radial valves distributed at circumferential intervals corresponding to the position on the left side of the oil inlet ring groove 9 of the valve body. Set into the oil hole 2-3.

阀芯3如图2、图3所示并参见图7和图7’,一端具有一组周向间隔分布与阀套2回油圆孔2-1位置对应的十二个阀芯回油槽孔3-1,并且各阀芯回油槽孔3-1处制有轴向延伸长度L大于阀芯回油槽孔3-1流通长度l的缓冲槽3-A。这些缓冲槽3-A中角向相隔90°的四个两侧延伸,结果形成宽度W大于阀芯回油槽孔流通宽度w的缓冲池3-A’。阀芯3对应阀套2进油孔2-3的位置具有配油环槽3-3,配油环槽3-3周向间隔延伸出与阀套配油孔2-2位置对应的一组连通槽3-2。 As shown in Fig. 2 and Fig. 3 and referring to Fig. 7 and Fig. 7', the spool 3 has a set of twelve spool oil return slots distributed circumferentially at intervals corresponding to the position of the oil return round hole 2-1 of the valve sleeve 2 3-1, and each valve core oil return groove hole 3-1 is formed with a buffer groove 3-A whose axial extension length L is greater than the flow length l of the valve core oil return groove hole 3-1. These buffer grooves 3-A extend angularly to four sides separated by 90°, resulting in a buffer pool 3-A' whose width W is greater than the flow width w of the oil return groove hole of the spool. The position of the valve core 3 corresponding to the oil inlet hole 2-3 of the valve sleeve 2 has an oil distribution ring groove 3-3, and the oil distribution ring groove 3-3 extends in a circumferential interval to a group corresponding to the position of the valve sleeve oil distribution hole 2-2. Connecting groove 3-2.

工作过程中,当转阀配流机构通过运动传递处于第一位置时,如图8所示,阀芯3使阀芯回油槽孔3-1与阀套2回油孔2-1角向位置错开,处于关断位置,阀芯3上的连通槽3-2将与阀套2上的阀套配油孔2-2连通,此时阀体1进油槽9进入的油液通过阀套2上的各进油孔2-3流至阀芯配油槽3-3,再经各连通槽3-2之后由各与之对应的阀套配油孔2-2,输出供给转向油缸,实现所需的转向控制。当处于第二位置时,如图9所示,阀芯3使阀芯回油槽孔3-1与阀套回油孔2-1角向位置对齐,处于连通位置,阀芯3上的连通槽3-2将与阀套2上的阀套配油孔2-2分隔,此时阀体1进油槽9进入的油液通过阀套2上的各回油孔2-1以及与之对应的各阀芯回油槽孔3-1流至阀芯2内,通过回油槽3-4流回油箱。 During the working process, when the rotary valve flow distribution mechanism is in the first position through motion transmission, as shown in Figure 8, the valve core 3 makes the oil return groove hole 3-1 of the valve core and the oil return hole 2-1 of the valve sleeve 2 angularly staggered , in the off position, the communication groove 3-2 on the valve core 3 will communicate with the valve sleeve oil distribution hole 2-2 on the valve sleeve 2, at this time, the oil entering the oil inlet groove 9 of the valve body 1 passes through Each oil inlet hole 2-3 flows to the valve core oil distribution groove 3-3, and then through each communication groove 3-2, the output is supplied to the steering oil cylinder by the corresponding valve sleeve oil distribution hole 2-2 to realize the required steering control. When it is in the second position, as shown in Figure 9, the spool 3 aligns the angular position of the oil return groove 3-1 of the spool with the oil return hole 2-1 of the valve sleeve, and is in the communication position. The communication groove on the spool 3 3-2 will be separated from the valve sleeve oil distribution hole 2-2 on the valve sleeve 2. At this time, the oil entering the oil inlet groove 9 of the valve body 1 will pass through each oil return hole 2-1 on the valve sleeve 2 and each corresponding oil return hole 2-1. The spool oil return groove hole 3-1 flows into the spool 2, and flows back to the oil tank through the oil return groove 3-4.

在第一和第二位置切换过程中,阀套回油孔2-1先与阀芯3上的缓冲池3-A’连通,再经缓冲槽过渡与阀芯回油槽孔3-1连通,因而使得连通因存在中间连通状态的逐渐过渡而变得平缓,液压油的流速和压力变化显著趋缓,因此有效降低了噪音。 During the switching process of the first and second positions, the oil return hole 2-1 of the valve sleeve first communicates with the buffer pool 3-A' on the valve core 3, and then communicates with the oil return groove hole 3-1 of the valve core through the transition of the buffer tank. Therefore, the communication becomes gentle due to the gradual transition of the intermediate communication state, and the flow rate and pressure of the hydraulic oil are significantly slowed down, thus effectively reducing the noise.

实施例二 Embodiment two

本实施例的低噪音液压转向器基本结构与实施例一相同。不同之处是其阀套2和阀芯3的具体结构。 The basic structure of the low-noise hydraulic steering gear of this embodiment is the same as that of Embodiment 1. The difference is the specific structure of the valve sleeve 2 and the valve core 3 .

本实施例的阀套2如图4和图5所示,参见图9、图9’,一端具有一组与图1中阀体1的阀体进油环槽9右侧位置对应的周向间隔分布的两排十二对径向阀套回油槽孔2-1。各阀套回油槽孔2-1由圆沉孔2-1-1以及圆沉孔底的槽缝2-1-2构成。各对圆沉孔2-1-1的外口制有圆弧底的蓄流池2-1-3。阀套回油槽孔2-1的槽缝2-1-2处制有轴向延伸长度L大于两阀套回油槽孔2-1流通长度l之和的圆弧底缓冲槽2-A。 The valve sleeve 2 of this embodiment is shown in Fig. 4 and Fig. 5, referring to Fig. 9 and Fig. 9', one end has a set of circumferential direction corresponding to the position on the right side of the valve body oil inlet ring groove 9 of the valve body 1 in Fig. 1 Two rows of twelve pairs of radial valve sleeve oil return groove holes 2-1 distributed at intervals. Each valve sleeve oil return groove hole 2-1 is made of round counterbore 2-1-1 and the slot 2-1-2 at the bottom of round counterbore. The outer mouth of each pair of round counterbore 2-1-1 is shaped on the accumulator 2-1-3 of circular arc bottom. The slot 2-1-2 of the oil return groove hole 2-1 of the valve sleeve is formed with an arc bottom buffer groove 2-A whose axial extension length L is greater than the sum of the flow length l of the oil return groove holes 2-1 of the two valve sleeves.

阀套2的中段具有一组十二个与阀体1供油通道连通的周向间隔分布的径向阀套配油孔2-2。阀套2的回油槽孔2-1和阀套配油孔2-2之间具有一组十二个与阀体进油环槽9左侧位置对应的周向间隔分布的径向阀套进油孔2-3。 The middle section of the valve sleeve 2 has a group of twelve radial valve sleeve oil distribution holes 2-2 communicated with the oil supply passage of the valve body 1 at intervals in the circumferential direction. Between the oil return groove hole 2-1 of the valve sleeve 2 and the oil distribution hole 2-2 of the valve sleeve, there is a group of twelve radial valve sleeve inlets distributed at circumferential intervals corresponding to the position on the left side of the oil inlet ring groove 9 of the valve body. Oil holes 2-3.

阀芯3的结构如图10、图10’所示,一端具有一组周向间隔分布与阀套2回油圆槽孔2-1位置对应的十二个阀芯回油槽孔3-1,并且各阀芯回油槽孔3-1处制有轴向延伸长度L大于阀芯回油槽孔3-1流通长度l的圆弧底缓冲槽3-A。这些缓冲槽3-A朝两侧延伸,结果形成宽度W大于阀芯回油槽孔3-1流通宽度w的缓冲池3-A’。阀芯3对应阀套2进油孔2-3的位置具有配油环槽3-3,配油环槽3-3周向间隔延伸出与阀套配油孔2-2位置对应的一组连通槽3-2。 The structure of the spool 3 is shown in Fig. 10 and Fig. 10', and one end has a set of twelve spool oil return slots 3-1 corresponding to the position of the oil return circular slot 2-1 of the valve sleeve 2 at intervals in the circumferential direction. And each valve core oil return groove hole 3-1 is shaped with an arc bottom buffer groove 3-A whose axial extension length L is greater than the flow length l of the valve core oil return groove hole 3-1. These buffer grooves 3-A extend towards both sides, and as a result form a buffer pool 3-A' whose width W is greater than the flow width w of the spool oil return groove hole 3-1. The position of the valve core 3 corresponding to the oil inlet hole 2-3 of the valve sleeve 2 has an oil distribution ring groove 3-3, and the oil distribution ring groove 3-3 extends in a circumferential interval to a group corresponding to the position of the valve sleeve oil distribution hole 2-2. Connecting groove 3-2.

工作过程中,当转阀配流机构通过运动传递处于第一位置时,如图11所示,阀芯3使阀芯回油槽孔3-1与阀套2回油槽孔2-1角向位置错开,处于关断位置,阀芯3上的连通槽3-2将与阀套2上的阀套配油孔2-2连通,此时阀体1进油槽9进入的油液通过阀套2上的各进油孔2-3流至阀芯配油槽3-3,再经各连通槽3-2之后由各与之对应的阀套配油孔2-2,输出供给转向油缸,实现所需的转向控制。当处于第二位置时,如图11’所示,阀芯3使阀芯回油槽孔3-1与阀套回油槽孔2-1角向位置对齐,处于连通位置,阀芯3上的连通槽3-2将与阀套2上的阀套配油孔2-2分隔,此时阀体1进油槽9进入的油液通过阀套2上的各回油孔2-1以及与之对应的各阀芯回油槽孔3-1流至阀芯2内,通过回油槽3-4流回油箱。 During the working process, when the rotary valve flow distribution mechanism is in the first position through motion transmission, as shown in Figure 11, the valve core 3 makes the oil return groove hole 3-1 of the valve core and the oil return groove hole 2-1 of the valve sleeve 2 angularly staggered , in the off position, the communication groove 3-2 on the valve core 3 will communicate with the valve sleeve oil distribution hole 2-2 on the valve sleeve 2, at this time, the oil entering the oil inlet groove 9 of the valve body 1 passes through Each oil inlet hole 2-3 flows to the valve core oil distribution groove 3-3, and then through each communication groove 3-2, the output is supplied to the steering oil cylinder by the corresponding valve sleeve oil distribution hole 2-2 to realize the required steering control. When it is in the second position, as shown in Figure 11', the spool 3 aligns the oil return groove hole 3-1 of the spool with the oil return groove hole 2-1 of the valve sleeve, and is in the communication position. The communication on the spool 3 The groove 3-2 will be separated from the valve sleeve oil distribution hole 2-2 on the valve sleeve 2. At this time, the oil entering the oil inlet groove 9 of the valve body 1 will pass through the oil return holes 2-1 on the valve sleeve 2 and the corresponding oil return holes 2-1. Each spool oil return groove hole 3-1 flows into the spool 2, and flows back to the oil tank through the oil return groove 3-4.

在第一和第二位置切换过程中,阀套回油槽孔2-1先与阀芯3上的缓冲池3-A’连通,再经缓冲槽过渡与阀芯回油槽孔3-1连通,因而使得连通因存在中间连通状态的逐渐过渡而变得更平缓,液压油的流速和压力变化显著趋缓,试验证明,这种“槽孔对槽孔”的连通切换结构与实施例一“圆孔对槽孔”的连通切换结构降噪音效果更好一些。 During the switching process of the first and second positions, the oil return groove hole 2-1 of the valve sleeve first communicates with the buffer pool 3-A' on the valve core 3, and then communicates with the oil return groove hole 3-1 of the valve core through the transition of the buffer tank. Therefore, the communication becomes smoother due to the gradual transition of the intermediate communication state, and the flow velocity and pressure of the hydraulic oil are significantly slowed down. Tests have proved that this "slot-to-slot" communication switching structure is the same as that of the first embodiment "circle". The noise reduction effect of the connected switching structure of "hole to slot hole" is better.

除上述实施例外,本实用新型还可以有其他实施方式。凡采用等同替换或等效变换形成的技术方案,均落在本实用新型要求的保护范围。 In addition to the above embodiments, the utility model can also have other implementations. All technical solutions formed by equivalent replacement or equivalent transformation fall within the scope of protection required by the utility model.

Claims (10)

1. 一种低噪音液压转向器,包括阀体,所述阀体的阀孔中具有阀体进油环槽并装有阀套和插装在所述阀套内的可转位阀芯,所述阀套的一端具有一组与所述阀体进油环槽一侧位置对应的周向间隔分布的径向阀套回油孔,所述阀套的中段具有一组与所述阀体供油通道连通的周向间隔分布的径向阀套配油孔,所述阀套回油孔和阀套配油孔之间具有一组与所述阀体进油环槽另一侧位置对应的周向间隔分布的径向阀套进油孔;所述阀芯一端具有一组周向间隔分布与所述阀套回油孔位置对应的阀芯回油孔,所述阀芯对应阀套进油孔位置具有配油环槽,所述配油环槽周向间隔延伸出与所述阀套配油孔位置对应的一组连通槽;其特征在于:至少所述阀套回油孔和所述阀芯回油孔中的一组在各对应该组各回油孔处制有轴向延伸长度大于回油孔流通长度的缓冲槽。 1. A low-noise hydraulic steering gear, comprising a valve body, the valve hole of the valve body has a valve body oil inlet ring groove and is equipped with a valve sleeve and an indexable valve core inserted in the valve sleeve, One end of the valve sleeve has a set of circumferentially spaced radial valve sleeve oil return holes corresponding to one side of the oil inlet ring groove of the valve body, and the middle section of the valve sleeve has a set of The oil supply channel communicates with radial valve sleeve oil distribution holes distributed at intervals in the circumferential direction. There is a group between the valve sleeve oil return hole and the valve sleeve oil distribution hole corresponding to the position on the other side of the oil inlet ring groove of the valve body. The radial valve sleeve oil inlet holes distributed at circumferential intervals; one end of the valve core has a set of valve core oil return holes distributed at circumferential intervals corresponding to the positions of the valve sleeve oil return holes, and the valve core corresponds to the position of the valve sleeve The position of the oil inlet hole has an oil distribution ring groove, and the oil distribution ring groove extends circumferentially at intervals to a group of communication grooves corresponding to the position of the oil distribution hole of the valve sleeve; it is characterized in that: at least the oil return hole of the valve sleeve and the One group of the oil return holes of the valve core is formed with buffer grooves whose axial extension length is greater than the flow length of the oil return holes corresponding to each oil return hole of the group. 2.根据权利要求1所述的低噪音液压转向器,其特征在于:至少所述缓冲槽之一两侧延伸形成宽度大于回油孔流通宽度的缓冲池。 2. The low-noise hydraulic steering gear according to claim 1, characterized in that: at least one of the two sides of the buffer groove extends to form a buffer pool with a width greater than the flow width of the oil return hole. 3.根据权利要求1所述的低噪音液压转向器,其特征在于:所述阀套一端具有一组与阀体进油环槽右侧位置对应的周向间隔分布的两排径向阀套回油圆孔;所述阀芯一端具有一组周向间隔分布与阀套回油圆孔位置对应的阀芯回油槽孔,所述阀芯回油槽孔处制有轴向延伸长度大于阀芯回油槽孔流通长度的缓冲槽。 3. The low-noise hydraulic steering gear according to claim 1, characterized in that: one end of the valve sleeve has a group of two rows of radial valve sleeves distributed in circumferential intervals corresponding to the position on the right side of the oil inlet ring groove of the valve body Oil return round hole; one end of the spool has a group of oil return grooves distributed at circumferential intervals corresponding to the position of the oil return round hole of the valve sleeve, and the oil return groove of the spool is made with a Buffer tank for return tank bore flow length. 4.根据权利要求3所述的低噪音液压转向器,其特征在于:所述缓冲槽中角向相隔90°的四个两侧延伸,形成宽度大于所述阀芯回油槽孔流通宽度的缓冲池。 4. The low-noise hydraulic steering gear according to claim 3, characterized in that: the buffer tank extends on four sides angularly separated by 90° to form a buffer with a width greater than the flow width of the oil return groove hole of the valve core pool. 5.根据权利要求1所述的低噪音液压转向器,其特征在于:所述阀套一端具有一组与阀体的阀体进油环槽右侧位置对应的周向间隔分布的两排径向阀套回油槽孔,所述阀套回油槽孔由圆沉孔以及圆沉孔底的槽缝构成。 5. The low-noise hydraulic steering gear according to claim 1, characterized in that: one end of the valve sleeve has a set of two row diameters corresponding to the position on the right side of the oil inlet ring groove of the valve body in the circumferential direction. To the oil return groove hole of the valve sleeve, the oil return groove hole of the valve sleeve is composed of a round counterbore and a slot at the bottom of the round counterbore. 6.根据权利要求5所述的低噪音液压转向器,其特征在于:所述两排圆沉孔中的每对圆沉孔外口制有圆弧底的蓄流池。 6. The low-noise hydraulic steering gear according to claim 5, characterized in that: each pair of round counterbore holes in the two rows of round counterbore holes has an arc-bottomed accumulator at its outer opening. 7.根据权利要求6所述的低噪音液压转向器,其特征在于:所述阀套回油槽孔的槽缝处制有轴向延伸长度大于每对阀套回油槽孔的两流通长度之和的圆弧底缓冲槽。 7. The low-noise hydraulic steering gear according to claim 6, characterized in that: the slot of the oil return slot of the valve sleeve is made with an axial extension length greater than the sum of the two flow lengths of each pair of oil return slots of the valve sleeve arc bottom buffer tank. 8.根据权利要求7所述的低噪音液压转向器,其特征在于:所述阀芯一端具有一组周向间隔分布与所述阀套回油圆槽孔位置对应的阀芯回油槽孔,所述阀芯回油槽孔处制有轴向延伸长度大于所述阀芯回油槽孔流通长度的圆弧底缓冲槽。 8. The low-noise hydraulic steering gear according to claim 7, characterized in that: one end of the spool has a group of circumferentially spaced oil return slots corresponding to the position of the oil return round slots of the valve sleeve, The oil return groove of the valve core is formed with an arc-bottomed buffer groove whose axial extension length is greater than the flow length of the oil return groove of the valve core. 9.根据权利要求8所述的低噪音液压转向器,其特征在于:所述缓冲槽朝两侧延伸形成宽度大于所述阀芯回油槽孔流通宽度的缓冲池。 9 . The low-noise hydraulic steering gear according to claim 8 , wherein the buffer groove extends toward both sides to form a buffer pool whose width is greater than the flow width of the oil return groove hole of the valve core. 10.根据权利要求1至9任一所述的低噪音液压转向器,其特征在于:所述阀体右端装有位于隔盘和后盖之间的摆线针轮啮合副;所述阀芯中装有联动轴,所述联动轴的一端通过拨销及弹性件分别与阀套和阀芯传动衔接,构成与阀体流道配合的转阀配流机构。 10. The low-noise hydraulic steering gear according to any one of claims 1 to 9, characterized in that: the right end of the valve body is equipped with a cycloid pinwheel engagement pair between the partition plate and the rear cover; the valve core A linkage shaft is installed in the middle, and one end of the linkage shaft is respectively connected with the valve sleeve and the valve core through a dial pin and an elastic member to form a rotary valve flow distribution mechanism that cooperates with the flow channel of the valve body.
CN201420807712.XU 2014-12-19 2014-12-19 A kind of low noise hydraulic steering gear Expired - Lifetime CN204323470U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104443019A (en) * 2014-12-19 2015-03-25 镇江液压股份有限公司 Low-noise hydraulic steering gear

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104443019A (en) * 2014-12-19 2015-03-25 镇江液压股份有限公司 Low-noise hydraulic steering gear

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