CN204320061U - A kind of reclaiming device realizing discarded object in flue gas purifying method - Google Patents
A kind of reclaiming device realizing discarded object in flue gas purifying method Download PDFInfo
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- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 title claims abstract description 282
- 239000003546 flue gas Substances 0.000 title claims abstract description 282
- 238000000034 method Methods 0.000 title claims abstract description 70
- 238000006477 desulfuration reaction Methods 0.000 claims abstract description 116
- 230000023556 desulfurization Effects 0.000 claims abstract description 116
- 239000002351 wastewater Substances 0.000 claims abstract description 107
- 238000000746 purification Methods 0.000 claims abstract description 46
- 239000002699 waste material Substances 0.000 claims abstract description 14
- 230000002745 absorbent Effects 0.000 claims description 173
- 239000002250 absorbent Substances 0.000 claims description 173
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 claims description 100
- 238000010521 absorption reaction Methods 0.000 claims description 72
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- 235000010344 sodium nitrate Nutrition 0.000 claims description 50
- 239000011734 sodium Substances 0.000 claims description 45
- 239000004317 sodium nitrate Substances 0.000 claims description 42
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 24
- 239000000047 product Substances 0.000 claims description 24
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- 229910052938 sodium sulfate Inorganic materials 0.000 claims description 23
- 235000011152 sodium sulphate Nutrition 0.000 claims description 23
- 238000010298 pulverizing process Methods 0.000 claims description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
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- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 10
- 238000001704 evaporation Methods 0.000 description 10
- 230000008020 evaporation Effects 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 10
- 229910052708 sodium Inorganic materials 0.000 description 10
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- 238000012216 screening Methods 0.000 description 9
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- 239000007832 Na2SO4 Substances 0.000 description 8
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- 238000009826 distribution Methods 0.000 description 7
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 6
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- 230000008025 crystallization Effects 0.000 description 5
- 238000001514 detection method Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 238000001914 filtration Methods 0.000 description 4
- 229910003439 heavy metal oxide Inorganic materials 0.000 description 4
- 239000011777 magnesium Substances 0.000 description 4
- 239000010802 sludge Substances 0.000 description 4
- 239000000779 smoke Substances 0.000 description 4
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- 238000013461 design Methods 0.000 description 3
- 239000010440 gypsum Substances 0.000 description 3
- 229910052602 gypsum Inorganic materials 0.000 description 3
- 239000011259 mixed solution Substances 0.000 description 3
- 239000010865 sewage Substances 0.000 description 3
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 3
- 235000017557 sodium bicarbonate Nutrition 0.000 description 3
- 238000002834 transmittance Methods 0.000 description 3
- 235000019738 Limestone Nutrition 0.000 description 2
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 238000003915 air pollution Methods 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
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- 150000001875 compounds Chemical class 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
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- 239000006028 limestone Substances 0.000 description 2
- 239000000395 magnesium oxide Substances 0.000 description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 2
- GTTYPHLDORACJW-UHFFFAOYSA-N nitric acid;sodium Chemical compound [Na].O[N+]([O-])=O GTTYPHLDORACJW-UHFFFAOYSA-N 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 230000000274 adsorptive effect Effects 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 1
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 1
- 235000011130 ammonium sulphate Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
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- 239000010881 fly ash Substances 0.000 description 1
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- 125000000524 functional group Chemical group 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 1
- 235000019341 magnesium sulphate Nutrition 0.000 description 1
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- 238000004056 waste incineration Methods 0.000 description 1
Landscapes
- Treating Waste Gases (AREA)
Abstract
本实用新型公开了一种实现烟气净化方法中废弃物的回收再生装置,所述的回收再生装置包括连接有烟气净化设备的废水再生系统,所述的烟气净化设备为实现原烟气脱硫脱硝的处理单元,所述的废水再生系统为分离烟气净化单元脱硫脱硝废水并分别制得Na2SO4和NaNO3产品的再利用单元。本装置操作简单,不仅可脱除原烟气中的污染物,降低环境污染,还可获得Na2SO4、NaNO3产品,大大的降低了大气污染物治理的成本,避免二次污染,具有良好的社会效益和经济价值。
The utility model discloses a recovery and regeneration device for waste in a flue gas purification method. The recovery and regeneration device includes a waste water regeneration system connected with flue gas purification equipment. A treatment unit for desulfurization and denitrification, the waste water regeneration system is a reuse unit for separating the desulfurization and denitrification waste water of the flue gas purification unit and producing Na 2 SO 4 and NaNO 3 products respectively. The device is easy to operate, not only can remove pollutants in the original flue gas, reduce environmental pollution, but also can obtain Na 2 SO 4 , NaNO 3 products, which greatly reduces the cost of air pollutant treatment, avoids secondary pollution, and has the advantages of Good social benefits and economic value.
Description
技术领域 technical field
本实用新型是一种实现烟气净化方法中废弃物的回收再生装置,具体涉及回收烟气中脱硫脱硝废水的吸收再生技术,属于工业烟气的再利用领域。 The utility model relates to a device for recovering and regenerating waste in a flue gas purification method, in particular to the absorption and regeneration technology of desulfurization and denitrification waste water in the recovered flue gas, and belongs to the field of industrial flue gas reuse.
背景技术 Background technique
石油及化工等行业的不断进步在促进经济发展的同时,也给环境造成了污染,目前,全球性的污染问题已日趋严重,更引起了世界各国的普遍关注和重视,尤其是火电厂燃煤、燃煤锅炉以及垃圾焚烧烟气的排放等,对大气的污染相当严重,我们知道,燃煤烟气中含有大量的烟尘、二氧化碳、SO2和NOX等有害物质,其中,燃料燃烧排放的二氧化碳是引起温室效应的主要物质;SO2、NOX以及飞灰颗粒又是大气污染的主要来源;当然,燃煤锅炉等烟道气产生的烟尘也是造成大气污染的主要原因之一,其主要成分也是SO2和NOX。据报道,我国约有70%的城市悬浮微粒水平超标,2/3的城市周围大气中的SO2超标,因此,为提高当前环境的空气质量,这些污染物的治理和减排更是刻不容缓。 The continuous progress of petroleum and chemical industries has not only promoted economic development, but also caused pollution to the environment. At present, the global pollution problem has become increasingly serious, and has attracted widespread attention and attention from all over the world, especially coal-fired power plants. , coal-fired boilers, and waste incineration flue gas emissions, etc., have seriously polluted the atmosphere. We know that coal-fired flue gas contains a large amount of harmful substances such as soot, carbon dioxide, SO 2 and NO X. Among them, fuel combustion emissions Carbon dioxide is the main substance that causes the greenhouse effect; SO 2 , NO X and fly ash particles are the main sources of air pollution; The components are also SO 2 and NO x . According to reports, about 70% of China's urban suspended particulate levels exceed the standard, and SO 2 in the atmosphere around 2/3 of the cities exceeds the standard. Therefore, in order to improve the air quality of the current environment, the control and emission reduction of these pollutants is even more urgent.
按脱硫反应物质在反应过程中的状态划分,烟气脱硫一般可分为三大类:湿法脱硫、干法脱硫和半干法脱硫,脱硫后获得的净化气已除去大部分的SOX和NOX,满足排放标准即可由烟道排出;脱硫反应的产物为脱硫脱硝废水,按处理方式的不同进行分类,通常包括抛弃法和回收法两种。其中,抛弃法是将脱硫反应的废渣以某种方式抛弃,不回收,其主要优点是设备简单,操作较容易,投资及运行费用较低,但废渣需要占用场地堆放,容易造成二次污染;回收法是将烟气脱硫的产物做进一步处理,从而可以作为一种副产品加以回收利用,变害为利,但是,流程较复杂,运行难度较大,投资和运行费用均较高。当然,随着世界各国对能源生产过程中环境保护问题的不断重视,对脱硫产物进行回收再利用已成为现有烟气脱硫工业必不可少的一项工业措施。 According to the state of desulfurization reaction substances in the reaction process, flue gas desulfurization can generally be divided into three categories: wet desulfurization, dry desulfurization and semi-dry desulfurization. The purified gas obtained after desulfurization has removed most of SO X and NO X can be discharged from the flue if it meets the emission standards; the product of desulfurization reaction is desulfurization and denitrification wastewater, which is classified according to different treatment methods, usually including discarding method and recycling method. Among them, the discarding method is to discard the waste slag of the desulfurization reaction in a certain way without recycling. Its main advantages are simple equipment, easy operation, low investment and operating costs, but the waste slag needs to occupy a site for stacking, which is likely to cause secondary pollution; The recovery method is to further process the product of flue gas desulfurization, so that it can be recycled as a by-product, turning harm into profit. However, the process is more complicated, the operation is more difficult, and the investment and operation costs are higher. Of course, as countries all over the world pay more and more attention to environmental protection in the process of energy production, the recovery and reuse of desulfurization products has become an indispensable industrial measure for the existing flue gas desulfurization industry.
专利文献CN102489136A(一种烟气脱硫废水回收处理方法,2011.12.16)和专利文献CN101531384A(镁法烟气脱硫循环浆液制备电子级氢氧化镁和硫酸铵工艺,2009.03.05)分别揭示了石灰石/石灰-石膏湿法和氧化镁法脱硫过程中,对脱硫产物石膏浆液和硫酸镁浆液的回收利用过程,开拓了石灰石/石灰-石膏湿法和氧化镁法脱硫工艺中脱硫副产物的再生利用前景,但在实际工业操作中,由于烟气净化产物根据污染物吸收剂的不同而有所区别,为此,本实用新型应运而生。 Patent document CN102489136A (a method for recycling flue gas desulfurization wastewater, 2011.12.16) and patent document CN101531384A (process for preparing electronic grade magnesium hydroxide and ammonium sulfate from flue gas desulfurization circulating slurry by magnesium method, 2009.03.05) respectively reveal that limestone/ In the lime-gypsum wet process and magnesium oxide desulfurization process, the recycling process of desulfurization products gypsum slurry and magnesium sulfate slurry has opened up the prospects for the regeneration and utilization of desulfurization by-products in the limestone/lime-gypsum wet process and magnesium oxide process desulfurization process , but in actual industrial operation, because the flue gas purification products are different according to the different pollutant absorbents, for this reason, the utility model came into being.
实用新型内容 Utility model content
本实用新型的目的在于提供一种实现烟气净化方法中废弃物的回收再生装置,本回收再生装置是回收原烟气中SOx、NOx来制备Na2SO4、NaNO3的工业设备,原烟气首先经烟气净化设备进行处理并获得净化气,原烟气中的SOx、Nox被捕捉入脱硫脱硝废水中,形成含有一定浓度的硫酸钠、硝酸钠混合溶液,然后通过废水再生系统再分别制得Na2SO4和NaNO3产品,本装置操作简单,不仅可脱除原烟气中的污染物,降低环境污染,还可获得Na2SO4、NaNO3产品,大大的降低了大气污染物治理的成本,避免二次污染,具有良好的社会效益和经济价值。 The purpose of this utility model is to provide a recovery and regeneration device for waste in the flue gas purification method. The recovery and regeneration device is an industrial equipment for preparing Na 2 SO 4 and NaNO 3 by recovering SOx and NOx in the original flue gas. The gas is firstly processed by the flue gas purification equipment to obtain purified gas. The SOx and Nox in the original flue gas are captured into the desulfurization and denitrification wastewater to form a mixed solution containing a certain concentration of sodium sulfate and sodium nitrate, and then pass through the wastewater regeneration system. Produce Na 2 SO 4 and NaNO 3 products. This device is easy to operate. It can not only remove pollutants in the original flue gas and reduce environmental pollution, but also obtain Na 2 SO 4 and NaNO 3 products, which greatly reduces air pollution. It reduces the cost of material treatment, avoids secondary pollution, and has good social and economic value.
本实用新型通过下述技术方案实现:一种实现烟气净化方法中废弃物的回收再生装置,本回收再生装置是回收原烟气中SOx、NOx来制备Na2SO4、NaNO3的工业设备,其结构如下:所述的回收再生装置包括连接有烟气净化设备的废水再生系统,所述的烟气净化设备为实现原烟气脱硫脱硝的处理单元,所述的废水再生系统为分离烟气净化单元脱硫脱硝废水并分别制得Na2SO4和NaNO3产品的再利用单元,本实用新型操作流程简单,运行难度低,不仅能脱除原烟气中的污染物还可得到Na2SO4、NaNO3产品,大大的降低了大气污染物治理的成本且避免了二次污染。 The utility model is realized through the following technical scheme: a device for recycling waste in the flue gas purification method, the recycling device is an industrial equipment for preparing Na 2 SO 4 and NaNO 3 by recovering SOx and NOx in the original flue gas , its structure is as follows: the recovery and regeneration device includes a wastewater regeneration system connected with flue gas purification equipment, the flue gas purification equipment is a processing unit for realizing the desulfurization and denitrification of the original flue gas, and the waste water regeneration system is to separate flue gas The gas purification unit desulfurizes and denitrates waste water and makes Na 2 SO 4 and NaNO 3 reuse units respectively. The utility model has simple operation process and low operation difficulty. It can not only remove pollutants in the original flue gas but also obtain Na 2 SO 4 , NaNO 3 products greatly reduce the cost of air pollutant treatment and avoid secondary pollution.
在本实用新型中,所述的烟气净化设备包括依次与总烟道相连的烟气粗净化系统和吸收塔,原烟气依次经烟气粗净化、吸收塔洗涤后脱除了绝大部分的SOx和NOx污染物,生产含有一定浓度硫酸钠、硝酸钠混合溶液脱,即脱硫脱硝废水,本实用新型涉及的烟气粗净化系统克服了传统烟气净化系统中,吸收剂经计量后通过磨粉机系统粉碎成吸收剂颗粒,然后再通过干粉喷射器送入主烟道与原烟气进行混合并反应的工作模式,本实用新型所述的烟气净化系统主要由相互连通的辅助烟道和主烟道组成,所述的主烟道连通于总烟道与吸收塔,在所述的辅助烟道内设有冲击磨粉碎分级机,所述的冲击磨粉碎分级机为实现吸收剂粉碎并与辅助烟气一并送至主烟道的气粉输送装置,在实际操作时,来自于总烟道的原烟气沿主烟道输送至吸收塔,一部分原烟气经辅助烟道入口端进入辅助烟道,称为辅助烟气,另一部分原烟气继续留在主烟道,称为烟道气,在实际应用过程中,烟道气与辅助烟气的体积比为(9~39):1,辅助烟气带动吸收剂一并进入冲击磨粉碎分级机,吸收剂在冲击磨粉碎分级机内进行预处理并与辅助烟气反应,获得的气粉混合物经辅助烟道出口端送至主烟道,再与主烟道内的烟道气进行混合反应后,一并送至吸收塔,该气粉混合物中的吸收剂因反应而具有活性,在被送至主烟道与烟道气混合反应时,其脱硫脱硝效率也较高,实际使用效果良好。 In the utility model, the flue gas purification equipment includes a flue gas rough purification system and an absorption tower which are sequentially connected to the main flue, and the raw flue gas is successively purified by the flue gas and washed by the absorption tower to remove most of the SOx and NOx pollutants are removed by producing a mixed solution containing a certain concentration of sodium sulfate and sodium nitrate, that is, desulfurization and denitrification wastewater. The flue gas rough purification system involved in the utility model overcomes the traditional flue gas purification system. The powder machine system is crushed into absorbent particles, and then sent into the main flue through the dry powder injector to mix and react with the original flue gas. The flue gas purification system described in the utility model is mainly composed of interconnected auxiliary flue Composed of the main flue, the main flue is connected to the main flue and the absorption tower, and an impact mill pulverizing classifier is arranged in the auxiliary flue, and the impact mill pulverizing classifier is used to realize the pulverization of the absorbent And sent to the gas powder conveying device of the main flue together with the auxiliary flue gas. In actual operation, the raw flue gas from the main flue is transported to the absorption tower along the main flue, and a part of the raw flue gas passes through the entrance of the auxiliary flue. The other part of the original flue gas remains in the main flue, called flue gas. In the actual application process, the volume ratio of flue gas to auxiliary flue gas is (9~ 39): 1. The auxiliary flue gas drives the absorbent into the impact mill crushing classifier. The absorbent is pretreated in the impact mill crushing classifier and reacts with the auxiliary flue gas. The obtained gas-powder mixture passes through the outlet of the auxiliary flue It is sent to the main flue, and then mixed with the flue gas in the main flue, and then sent to the absorption tower. The absorbent in the gas powder mixture is active due to the reaction, and is sent to the main flue and flue When the gas is mixed and reacted, its desulfurization and denitrification efficiency is also high, and the actual use effect is good.
所述的主烟道为供烟道气通过的烟气通道,为提高气粉混合物与烟道气的充分混合和接触,本实用新型在所述的主烟道上设有气体混合器;所述的辅助烟道为与主烟道相连的烟气旁通通道,辅助烟道出口端连接在气体混合器上。 The main flue is a flue gas passage for the flue gas to pass through. In order to improve the sufficient mixing and contact of the gas-powder mixture and the flue gas, the utility model is provided with a gas mixer on the main flue; The auxiliary flue is a flue gas bypass channel connected with the main flue, and the outlet of the auxiliary flue is connected to the gas mixer.
为更好的实现上述结构,本实用新型在所述的主烟道上还设有烟气增压风机,该烟气增压风机设于辅助烟道入口端的前方。 In order to better realize the above structure, the utility model is also provided with a flue gas booster fan on the main flue, and the flue gas booster fan is arranged in front of the entrance of the auxiliary flue.
在实际生产过程中,冲击磨粉碎分级机的布置情况可采用如下两种方式进行设置: In the actual production process, the layout of the impact mill, pulverizer and classifier can be set in the following two ways:
一种是,所述的冲击磨粉碎分级机包括设于辅助烟道内的磨粉机、分级机以及高压引风机,所述的磨粉机、分级机以及高压引风机沿辅助烟气的输送方向依次设置,在所述的磨粉机上设有吸收剂入口,辅助烟气沿辅助烟道依次送入磨粉机、分级机和高压引风机,吸收剂和辅助烟气被送入磨粉机,吸收剂在磨粉机内的空间分散和湍动,并通过磨粉机和辅助烟气的协同作用被破碎,被破碎的吸收剂在辅助烟气的带动下送至分级机进行筛选,一部分吸收剂与烟气混合组成气粉混合物,并经高压引风机送至气体混合器,另一部分吸收剂再返回磨粉机继续进行粉碎。 One is that the impact mill, crushing and classifying machine includes a pulverizer, a classifier and a high-pressure induced draft fan arranged in the auxiliary flue, and the pulverizer, the classifier and the high-pressure induced draft fan are arranged along the conveying direction of the auxiliary flue gas. Set up in sequence, an absorbent inlet is provided on the pulverizer, the auxiliary flue gas is sent into the pulverizer, classifier and high-pressure induced draft fan sequentially along the auxiliary flue, and the absorbent and auxiliary flue gas are sent into the pulverizer, The absorbent is dispersed and turbulent in the space of the pulverizer, and is crushed through the synergistic effect of the pulverizer and the auxiliary flue gas. The crushed absorbent is sent to the classifier for screening under the drive of the auxiliary flue gas, and a part of the absorbent is absorbed The absorbent is mixed with the flue gas to form a gas-powder mixture, which is sent to the gas mixer through a high-pressure induced draft fan, and the other part of the absorbent is returned to the pulverizer for further pulverization.
在所述的吸收剂入口设有吸收剂计量控制组件,所述的吸收剂计量控制组件包括依次相连的吸收剂计量分配装置、吸收剂输送装置以及吸收剂料仓,所述的吸收剂计量分配装置与吸收剂入口相连接,吸收剂首先送入吸收剂料仓后,再经吸收剂输送装置送至吸收剂计量分配装置后送至磨粉机,实现吸收剂的计量引入,在实际应用时,吸收剂通常过量,同时,还要根据原烟气中污染物的含量进行计量,对于原烟气而言,其污染物含量通常在200~9000mg/Nm3的范围内,吸收剂与辅助烟气的混合比为100~920g/Nm3,经冲击磨粉碎分级机预处理后,获得的气粉混合物送入气体混合器,其中的吸收剂与烟道气的混合比为6~46g/Nm3。 An absorbent metering control assembly is arranged at the absorbent inlet, and the absorbent metering control assembly includes an absorbent metering and distributing device, an absorbent conveying device, and an absorbent silo connected in sequence, and the absorbent metering and distributing The device is connected with the absorbent inlet, and the absorbent is first sent into the absorbent silo, then sent to the absorbent metering and distributing device through the absorbent conveying device, and then sent to the pulverizer to realize the metered introduction of the absorbent. , the absorbent is usually excessive, and at the same time, it must be measured according to the content of pollutants in the original flue gas. For the original flue gas, the pollutant content is usually in the range of 200-9000mg/ Nm3 . The mixing ratio of the gas is 100-920g/Nm 3 , and the obtained gas-powder mixture is sent to the gas mixer after pretreatment by the impact mill, pulverizer and classifier, and the mixing ratio of the absorbent and the flue gas is 6-46g/Nm 3 .
由于高压引风机设于分级机之后,磨粉机及分级机为负压操作,能避免磨粉机及分级机出现粉尘泄露,但需提高高压引风机的耐磨处理程度,因此,本实用新型所述高压引风机的流道为耐磨蚀材料制作而成,具有增加高压引风机的耐磨程度和提高高压引风机使用寿命的有益效果。 Since the high-pressure induced draft fan is installed behind the classifier, the mill and classifier operate under negative pressure, which can avoid dust leakage from the mill and classifier, but it is necessary to improve the wear resistance of the high-pressure induced draft fan. Therefore, the utility model The flow channel of the high-pressure induced draft fan is made of wear-resistant material, which has the beneficial effects of increasing the wear resistance of the high-pressure induced draft fan and improving the service life of the high-pressure induced draft fan.
另一种是,所述的冲击磨粉碎分级机包括设于辅助烟道内的高压引风机、磨粉机以及分级机,所述的高压引风机、磨粉机以及分级机沿辅助烟气的输送方向依次设置,在所述的磨粉机上设有吸收剂入口,吸收剂则直接送至磨粉机,吸收剂在磨粉机内的空间分散和湍动,并通过磨粉机和辅助烟气的协同作用被破碎,被破碎的吸收剂在辅助烟气的带动下送至分级机进行筛选,一部分吸收剂与辅助烟气混合组成气粉混合物,在高压引风机提供的动力下送至气体混合器,另一部分吸收剂再返回磨粉机继续进行粉碎。 The other is that the impact mill pulverizing classifier includes a high-pressure induced draft fan, a pulverizer, and a classifier arranged in the auxiliary flue, and the described high-pressure induced draft fan, pulverizer, and classifier are along the auxiliary flue gas transportation The direction is set in sequence, and the absorbent inlet is set on the pulverizer, and the absorbent is directly sent to the pulverizer, and the absorbent is dispersed and turbulent in the space of the pulverizer, and passes through the pulverizer and auxiliary flue gas The synergistic effect of the absorbent is broken, and the crushed absorbent is sent to the classifier for screening under the drive of the auxiliary flue gas, and a part of the absorbent is mixed with the auxiliary flue gas to form a gas-powder mixture, which is sent to the gas mixing machine under the power provided by the high-pressure induced draft fan. The other part of the absorbent is returned to the pulverizer for further pulverization.
进一步的,在所述的吸收剂入口设有吸收剂计量控制组件,所述的吸收剂计量控制组件包括依次相连的吸收剂计量分配装置、吸收剂输送装置以及吸收剂料仓,所述的吸收剂计量分配装置与吸收剂入口相连接。 Further, an absorbent metering control assembly is provided at the absorbent inlet, and the absorbent metering control assembly includes an absorbent metering and distributing device, an absorbent conveying device, and an absorbent silo connected in sequence, and the absorbent The agent metering distribution device is connected with the absorbent inlet.
对于磨粉机而言,在所述的磨粉机上连接有空气管道,还可利用空气带动吸收剂在磨粉机内的空间分散和湍动,同样可以实现吸收剂的粉碎,操作十分灵活。 For the pulverizer, an air pipe is connected to the pulverizer, and the air can also be used to drive the spatial dispersion and turbulence of the absorbent in the pulverizer, so that the pulverization of the absorbent can also be realized, and the operation is very flexible.
在本实用新型中,所述的吸收塔为设有喷淋层以及脱硫液循环系统的反应设备,所述的烟气净化设备与吸收塔相连通,在吸收塔的顶部设有供净化气排出的烟道,在吸收塔的底部则设有供脱硫脱硝废水排出的废水管道。其具体操作流程如下:原烟气由烟气净化设备进行粗净化后送入吸收塔,喷淋层布置在吸收塔内,脱硫液循环系统对循环泵加压后,将脱硫液由喷淋层上分布的喷嘴高压喷出,并形成大量的比表面积较大的脱硫雾滴,一方面,烟气混合物进入吸收塔的中部,在塔内迅速降温增湿,并与逆向高速运动的脱硫雾滴迎头接触,发生强烈紊流作用,气、液两相进行充分传质传热,烟气混合物中的SO2被大量吸收;另一方面,烟气混合物中的吸收剂颗粒进入塔内后,同样随气流逆流而上,与自上而下的脱硫液充分的接触,过量的吸收剂颗粒溶解到脱硫液中,随洗涤浆液(脱硫脱硝废水)在脱硫液循环系统的作用下在塔内循环继续吸收烟气中残留的SO2、NOY及重金属氧化物,SO2的脱除效率可高达到99%,脱硫后的净化气达到国家排放标准后可直接由烟道进行排放,脱硫脱硝废水在循环过程中,由于不断的吸收SO2,达到一定浓度后,即由废水管道送至废水再生系统。 In the utility model, the absorption tower is a reaction device equipped with a spray layer and a desulfurization liquid circulation system, the flue gas purification equipment is connected with the absorption tower, and the top of the absorption tower is equipped with a At the bottom of the absorption tower, there is a waste water pipe for the discharge of desulfurization and denitrification waste water. The specific operation process is as follows: the raw flue gas is roughly purified by the flue gas purification equipment and then sent to the absorption tower. The spray layer is arranged in the absorption tower. The nozzles distributed above spray out at high pressure and form a large number of desulfurization mist droplets with large specific surface area. Head-on contact, strong turbulent flow occurs, the gas and liquid two phases undergo sufficient mass and heat transfer, and SO 2 in the flue gas mixture is absorbed in large quantities; on the other hand, after the absorbent particles in the flue gas mixture enter the tower, the same With the air flow upstream, fully contact with the desulfurization liquid from top to bottom, the excess absorbent particles dissolve into the desulfurization liquid, and the washing slurry (desulfurization and denitrification wastewater) continues to circulate in the tower under the action of the desulfurization liquid circulation system Absorb the residual SO 2 , NO Y and heavy metal oxides in the flue gas, and the removal efficiency of SO 2 can be as high as 99%. The purified gas after desulfurization can be discharged directly from the flue after reaching the national emission standard. During the circulation process, due to the continuous absorption of SO 2 , after reaching a certain concentration, it is sent to the wastewater regeneration system by the wastewater pipeline.
所述的废水再生系统主要由依次相连的沉降池、废水蒸发器、一级固液分离设备、硝酸钠结晶器以及二级固液分离设备组成,所述的沉降池为与废水管道相连接的澄清设备;所述的废水蒸发器连接在沉降池的清液出口;在所述的一级固液分离设备上设有Na2SO4悬浮固体出口和一级滤液出口;在所述的二级固液分离设备上设有NaNO3悬浮固体出口和二级滤液出口,在本实用新型中,脱硫脱硝废水由废水管道送至沉降池,经沉降池对脱硫脱硝废水中粉尘和杂质的澄清后,上部清液送入废水蒸发器进行蒸发浓缩,获得浓缩废水;然后再将该浓缩废水送入一级固液分离设备,获得Na2SO4悬浮固体和一级滤液,将该一级滤液依次送入硝酸钠结晶器和二级固液分离设备,获得NaNO3悬浮固体和二级滤液。 The wastewater regeneration system is mainly composed of successively connected settling tanks, wastewater evaporators, primary solid-liquid separation equipment, sodium nitrate crystallizers and secondary solid-liquid separation equipment. The described settling tanks are connected to wastewater pipelines. clarification equipment; the waste water evaporator is connected to the clear liquid outlet of the settling tank; the Na2SO4 suspended solids outlet and the first-stage filtrate outlet are provided on the first-stage solid-liquid separation device ; The solid-liquid separation equipment is equipped with NaNO 3 suspended solid outlet and secondary filtrate outlet. In the utility model, the desulfurization and denitrification wastewater is sent to the sedimentation tank by the wastewater pipeline, and after the dust and impurities in the desulfurization and denitrification wastewater are clarified by the sedimentation tank, The supernatant liquid is sent to the waste water evaporator for evaporation and concentration to obtain concentrated waste water; then the concentrated waste water is sent to the first-level solid-liquid separation equipment to obtain Na 2 SO 4 suspended solids and the first-level filtrate, and the first-level filtrate is sequentially sent to Enter sodium nitrate crystallizer and secondary solid-liquid separation equipment to obtain NaNO3 suspended solids and secondary filtrate.
在所述的废水管道上设有管道混合器,在该管道混合器上还设有絮凝剂入口,管道混合器的作用在于:使絮凝剂溶液与洗涤浆液(即:脱硫脱硝废水)快速混合均匀,絮凝剂通过计量输送泵送至管道混合器,管道混合器的位置应尽量靠近吸收塔,便于粉尘的絮凝,脱硫脱硝废水在沉降池中进行絮凝澄清,将脱硫脱硝废水中的粉尘和杂质絮凝沉降下来后,上部清液送入废水蒸发器进行蒸发浓缩,获得浓缩废水;沉淀污泥(经絮凝下来的杂质和粉尘)送至废水过滤器,过滤获得的废渣外运,滤液返回至废水蒸发器循环蒸发浓缩。 A pipeline mixer is provided on the wastewater pipeline, and a flocculant inlet is also provided on the pipeline mixer. The function of the pipeline mixer is to quickly mix the flocculant solution and the washing slurry (ie: desulfurization and denitrification wastewater) evenly , the flocculant is pumped to the pipeline mixer through metering delivery. The position of the pipeline mixer should be as close as possible to the absorption tower to facilitate the flocculation of dust. The desulfurization and denitrification wastewater is flocculated and clarified in the settling tank to flocculate the dust and impurities in the desulfurization and denitrification wastewater. After settling down, the supernatant liquid is sent to the waste water evaporator for evaporation and concentration to obtain concentrated waste water; the precipitated sludge (impurities and dust that have been flocculated) is sent to the waste water filter, and the waste residue obtained by filtering is transported outside, and the filtrate is returned to the waste water for evaporation The device circulates and evaporates and concentrates.
所述的絮凝剂由聚丙烯酰胺和聚丙烯酰钠组成,所述聚丙烯酰胺和聚丙烯酰钠的质量比例为1:3,其中,聚丙烯酰钠是一种线状、可溶性的高分子化合物,其分子链上的羧基由于静电相斥作用,使得曲绕的聚合物链伸展,促成具有吸附性的功能团外露到表面上来,由于这些活性点吸附在溶液中悬浮粒子上,形成粒子间的架桥,从而加速了悬浮粒子的沉降;聚丙烯酰胺除了具有与聚丙烯酰钠相同的作用外,还可与粒子表面的电荷中和,促进絮凝。 The flocculant is composed of polyacrylamide and sodium polyacrylamide, the mass ratio of polyacrylamide and sodium polyacrylamide is 1:3, wherein sodium polyacrylamide is a linear, soluble polymer Compounds, the carboxyl groups on the molecular chain are due to the electrostatic repulsion, which makes the twisted polymer chains stretch, and promotes the exposure of the adsorptive functional groups to the surface. Because these active points are adsorbed on the suspended particles in the solution, the formation of interparticle The bridging of the suspended particles accelerates the settlement of suspended particles; in addition to having the same effect as sodium polyacrylamide, polyacrylamide can also neutralize the charge on the particle surface to promote flocculation.
两种絮凝剂在1:3的比例下复配为复合絮凝剂,絮凝效果最佳,可有效的去除洗涤浆液(脱硫脱硝废水)中的粉尘,其透光率与不含粉尘的纯溶液的透光率基本相同,充分说明絮凝后的溶液除尘效果好,且这两种絮凝剂的复配,很适合脱硫液的pH值6~8,符合粉尘絮凝的条件,无需进行任何处理,可直接加入絮凝。 The two flocculants are compounded at a ratio of 1:3 to form a composite flocculant, which has the best flocculation effect and can effectively remove dust in the washing slurry (desulfurization and denitrification wastewater), and its light transmittance is comparable to that of a pure solution without dust. The light transmittance is basically the same, which fully shows that the dust removal effect of the solution after flocculation is good, and the combination of these two flocculants is very suitable for the pH value of the desulfurization solution 6-8, which meets the conditions for dust flocculation, without any treatment, and can be directly Add flocculation.
本实用新型所述的絮凝剂为质量分数为0.05%~0.1%的水溶液,絮凝剂的溶解是需要一定时间的,因而加入低浓度的溶液使得絮凝剂与脱硫液的混合效果更好,以达到更佳的絮凝效果。 The flocculant described in the utility model is an aqueous solution with a mass fraction of 0.05% to 0.1%. It takes a certain time to dissolve the flocculant, so adding a low-concentration solution makes the mixing effect of the flocculant and the desulfurization liquid better, so as to achieve Better flocculation effect.
絮凝剂的用量由原烟气中的粉尘含量而决定,在本实用新型中,所述的絮凝剂的使用量为脱硫脱硝废水中粉尘质量的0.05%~0.20%,复合絮凝剂的用量小,可大大节省运行成本。 The dosage of the flocculant is determined by the dust content in the original flue gas. In the utility model, the dosage of the flocculant is 0.05% to 0.20% of the dust mass in the desulfurization and denitrification wastewater, and the dosage of the composite flocculant is small. Can greatly save operating costs.
所述的管道混合器为喷嘴式、多孔板式、涡流式或螺旋片式管道混合器,能很好地控制流速,在混合器内完成絮凝反应,不需要另外设置反应区,设备占地小,节约投资。 The pipeline mixer is a nozzle type, perforated plate type, vortex type or helical blade type pipeline mixer, which can control the flow rate well and complete the flocculation reaction in the mixer without additional reaction zone, and the equipment occupies a small area. Save investment.
在本实用新型中,所述的沉降池为斜管沉淀池、刮板沉淀池。 In the utility model, the settling tank is an inclined tube settling tank or a scraper settling tank.
本实用新型涉及的废水蒸发器主要用于增加洗涤浆液(脱硫脱硝废水)的浓度,以便分离出Na2SO4,所述的废水蒸发器为多效蒸发器或MVR蒸发器,MVR蒸发器是传统蒸发器的升级产品,可采用低温与低压汽蒸技术和清洁能源为电能,产生蒸汽,将媒介中的水分分离出来,是一种高效的节能蒸发设备。 The wastewater evaporator involved in the utility model is mainly used to increase the concentration of the washing slurry (desulfurization and denitrification wastewater) so as to separate Na 2 SO 4 . The wastewater evaporator is a multi-effect evaporator or an MVR evaporator, and the MVR evaporator is The upgraded product of the traditional evaporator can use low-temperature and low-pressure steaming technology and clean energy as electric energy to generate steam and separate the moisture in the medium. It is an efficient and energy-saving evaporation equipment.
在所述废水蒸发器的冷凝水出口与吸收塔之间连接有冷凝水管,废水蒸发器产生的冷凝水由冷凝水管送至吸收塔作为补充水使用。 A condensed water pipe is connected between the condensed water outlet of the waste water evaporator and the absorption tower, and the condensed water generated by the waste water evaporator is sent to the absorption tower through the condensed water pipe for use as supplementary water.
在所述废水蒸发器的冷凝水出口与吸收塔之间连接有冷凝水管,废水蒸发器产生的冷凝水由冷凝水管送至吸收塔作为补充水使用。 A condensed water pipe is connected between the condensed water outlet of the waste water evaporator and the absorption tower, and the condensed water generated by the waste water evaporator is sent to the absorption tower through the condensed water pipe for use as supplementary water.
进一步的,在所述的Na2SO4悬浮固体出口上依次连接有硫酸钠干燥机和硫酸钠自动包装机;在所述的NaNO3悬浮固体出口上依次连接有硝酸钠干燥机和硝酸钠自动包装机。本实用新型的操作原理十分简单,由洗涤浆液(脱硫脱硝废水)分离出来的Na2SO4悬浮固体和NaNO3悬浮固体分别经干燥后送入包装机制得袋装产品,在实际生产过程中,设备的选择也十分简单,直接根据物料特性进行选择即可,适用范围广泛,例如: Further, a sodium nitrate dryer and a sodium nitrate automatic packaging machine are sequentially connected to the Na2SO4 suspended solid outlet; a sodium nitrate dryer and a sodium nitrate automatic packaging machine are sequentially connected to the NaNO3 suspended solid outlet. Packing Machine. The operating principle of the utility model is very simple. The Na 2 SO 4 suspended solids and NaNO 3 suspended solids separated from the washing slurry (desulfurization and denitrification wastewater) are dried and sent to the packaging machine to obtain bagged products. In the actual production process, The selection of equipment is also very simple, it can be selected directly according to the characteristics of the material, and it has a wide range of applications, such as:
所述的一级固液分离设备为刮刀卸料离心机、活塞推料离心机、卧式螺旋离心机或真空带式过滤机。 The first-stage solid-liquid separation equipment is a scraper discharge centrifuge, a piston pusher centrifuge, a horizontal screw centrifuge or a vacuum belt filter.
所述的二级固液分离设备为刮刀卸料离心机、活塞推料离心机、卧式螺旋离心机或真空带式过滤机。 The secondary solid-liquid separation equipment is a scraper discharge centrifuge, a piston pusher centrifuge, a horizontal screw centrifuge or a vacuum belt filter.
所述的硝酸钠结晶器为DTB结晶器、OSLO结晶器或FC结晶器,所述的DTB型结晶器属于晶浆内循环结晶器,具有较高的生产强度,能生产颗粒较大的晶粒,且结晶器内不易结疤;所述的OSLO结晶器为OSLO冷却式结晶器,由外部冷却器对循环料液冷却达到过饱和,再通过垂直管道进入悬浮床使晶体得以成长,生产出的晶体具有体积大、颗粒均匀、生产能力大,并且还具有连续操作、劳动强度低等优点;FC结晶器又称为强制循环结晶器,结晶室有锥形底,晶浆从锥形底排出后,经循环管,靠循环泵送入换热器,被加热后,重又进入结晶室,如此循环往复,实现连续结晶过程。 The sodium nitrate crystallizer is a DTB crystallizer, an OSLO crystallizer or an FC crystallizer, and the DTB type crystallizer belongs to a magma internal circulation crystallizer, which has high production strength and can produce larger grains , and the crystallizer is not easy to scar; the OSLO crystallizer is an OSLO cooling crystallizer, the circulating feed liquid is cooled by an external cooler to achieve supersaturation, and then enters the suspension bed through a vertical pipeline to make the crystal grow, and the produced The crystal has the advantages of large volume, uniform particles, large production capacity, continuous operation and low labor intensity; FC crystallizer is also called forced circulation crystallizer, the crystallization chamber has a conical bottom, and the crystal slurry is discharged from the conical bottom. , through the circulation pipe, sent to the heat exchanger by the circulation pump, after being heated, it enters the crystallization chamber again, and so on, so as to realize the continuous crystallization process.
所述的硫酸钠干燥机为振动流化床干燥机、回转干燥机、气流干燥机或沸腾干燥机。 The sodium sulfate dryer is a vibrating fluidized bed dryer, a rotary dryer, an airflow dryer or a boiling dryer.
所述的硝酸钠干燥机为振动流化床干燥机、回转干燥机、气流干燥机或沸腾干燥机。 The sodium nitrate drier is a vibrating fluidized bed drier, rotary drier, air flow drier or boiling drier.
在所述的一级固液分离设备和硝酸钠结晶器之间设有换热器,所述换热器的介质入口端分别与一级滤液出口、二级滤液出口相连接;在所述换热器的介质出口端则连接有供一级滤液输送至硝酸钠结晶器的一级滤液管道和供二级滤液输送至废水蒸发器的二级滤液管道,在实用新型中,一级滤液与二级滤液通过换热器进行热交换,使一级滤液降温后送入硝酸钠结晶器,以便冷析结晶出硝酸钠;使二级滤液预热后送至废水蒸发器,继续浓缩并分离出Na2SO4。 A heat exchanger is arranged between the first-level solid-liquid separation equipment and the sodium nitrate crystallizer, and the medium inlet end of the heat exchanger is connected with the first-level filtrate outlet and the second-level filtrate outlet respectively; The medium outlet end of the heater is connected with a primary filtrate pipeline for delivering the primary filtrate to the sodium nitrate crystallizer and a secondary filtrate pipeline for transmitting the secondary filtrate to the waste water evaporator. In the utility model, the primary filtrate and the secondary filtrate The primary filtrate is heat-exchanged through a heat exchanger, so that the primary filtrate is cooled and sent to a sodium nitrate crystallizer, so that sodium nitrate can be crystallized by cold crystallization; the secondary filtrate is preheated and then sent to a waste water evaporator for continued concentration and separation of Na 2 SO 4 .
本实用新型与现有技术相比,具有以下优点及有益效果: Compared with the prior art, the utility model has the following advantages and beneficial effects:
(1)本实用新型是利用烟气中SOx、NOx来制备Na2SO4、NaNO3的回收再生设备,在实现烟气净化的同时,回收烟气中的SOx、NOx并获得含有SOx、NOx的脱硫脱硝废水(洗涤浆液),该脱硫脱硝废水通过沉淀、分离和再生后,分别获得Na2SO4和NaNO3产品,本工艺操作简单,不仅可脱除原烟气中的污染物,降低环境污染,还可获得Na2SO4、NaNO3产品,大大的降低了大气污染物治理的成本,避免二次污染,具有良好的社会效益和经济价值。 (1) This utility model is a recovery and regeneration equipment for preparing Na 2 SO 4 and NaNO 3 by using SOx and NOx in flue gas. While realizing flue gas purification, it recovers SOx and NOx in flue gas and obtains SOx and NOx containing The desulfurization and denitrification wastewater (washing slurry), the desulfurization and denitrification wastewater through precipitation, separation and regeneration, respectively to obtain Na 2 SO 4 and NaNO 3 products, this process is simple to operate, not only can remove the pollutants in the original flue gas, reduce Environmental pollution, Na 2 SO 4 , NaNO 3 products can also be obtained, which greatly reduces the cost of air pollutant treatment, avoids secondary pollution, and has good social benefits and economic value.
(2)本实用新型涉及的烟气粗净化包括:通过辅助烟气将吸收剂引入冲击磨粉碎分级机,在对吸收剂进行预处理并获得气粉混合物的同时,利用吸收剂对辅助烟气进行脱硫脱硝处理,气粉混合物中的吸收剂因反应而具有活性,被送入主烟道后又与烟道气混合并进行反应,大大的提高了吸收剂的脱硫脱硝效率,对提高后续吸收塔的脱硫脱硝处理效率具有极高的促进作用。 (2) The flue gas rough purification involved in this utility model includes: introducing the absorbent into the impact mill, pulverizer and classifier through the auxiliary flue gas. For desulfurization and denitrification treatment, the absorbent in the gas-powder mixture is active due to the reaction. After being sent into the main flue, it is mixed with the flue gas and reacted, which greatly improves the desulfurization and denitrification efficiency of the absorbent, and is beneficial to the subsequent absorption. The desulfurization and denitrification treatment efficiency of the tower has a very high promotion effect.
(3)本实用新型设计合理,在主烟道上设置有辅助烟道,由辅助烟气将吸收剂引入冲击磨粉碎分级机进行预处理,在本实用新型中,进入冲击磨粉碎分级机的气流为辅助烟气,避免了采用其他气体降低烟气中污染物的浓度和烟气温度,同时,由于引入气流为辅助烟气,在对吸收剂进行预处理的同时,辅助烟气还能与吸收剂进行反应,而使吸收剂带有活性,有利于提高烟气的脱硫脱硝效率,在辅助烟道中,烟气的粗净化率可达到90%~99%。 (3) The design of the utility model is reasonable, and an auxiliary flue is set on the main flue, and the absorbent is introduced into the impact mill, pulverizer and classifier by the auxiliary flue gas for pretreatment. In the utility model, the airflow entering the impact mill, pulverizer and classifier In order to assist the flue gas, the use of other gases to reduce the concentration of pollutants in the flue gas and the temperature of the flue gas is avoided. At the same time, since the airflow introduced is the auxiliary flue gas, the auxiliary flue gas can also be combined with the absorbent while pretreating the absorbent. The absorbent reacts to make the absorbent active, which is conducive to improving the desulfurization and denitrification efficiency of the flue gas. In the auxiliary flue, the rough purification rate of the flue gas can reach 90% to 99%.
(4)本实用新型原理简单,辅助烟气和吸收剂随高压引风机引入至冲击磨粉碎分级机进行破碎,吸收剂在分级机及磨粉机之间的空间分散和湍动,并通过冲击磨粉碎分级机和辅助烟气的协同作用破碎,破碎效率高,经预处理得到的吸收剂的比表面积和孔隙率极大增加,在实际使用过程中,吸收剂被破碎至颗粒粒度≤40μm、孔容≥0. 03 m3/g,比表面积≥14.02m2/g的微粒。 (4) The principle of the utility model is simple. The auxiliary flue gas and absorbent are introduced into the impact mill and classifier for crushing with the high-pressure induced draft fan. The synergistic crushing of the grinding, pulverizing and classifying machine and the auxiliary flue gas has high crushing efficiency, and the specific surface area and porosity of the pretreated absorbent are greatly increased. In the actual use process, the absorbent is crushed to a particle size of ≤40μm, Particles with a pore volume ≥ 0.03 m 3 /g and a specific surface area ≥ 14.02 m 2 /g.
(5)本实用新型采用的辅助烟气来自于原烟气,在实际使用时,由于原烟气的温度较高,吸收剂在经破碎的同时,能更有效的与辅助烟气进行反应,提高吸收剂的处理效率,在实际使用时,进入冲击磨粉碎分级机的辅助烟气的温度可达到90~200℃,实际使用效果良好。 (5) The auxiliary flue gas used in this utility model comes from the original flue gas. In actual use, due to the high temperature of the original flue gas, the absorbent can react with the auxiliary flue gas more effectively while being crushed. Improve the treatment efficiency of the absorbent. In actual use, the temperature of the auxiliary flue gas entering the impact mill, pulverizer and classifier can reach 90-200°C, and the actual use effect is good.
(6)本实用新型涉及的冲击磨粉碎分级机主要由磨粉机、分级机以及高压引风机组成,与传统的磨粉机系统不同的是,本实用新型采用的冲击磨粉碎分级机取消了传统的旋风和袋式收集器的设置,避免了粉碎后的吸收剂团聚,充分的保持了预处理吸收剂的活性,实用性极强。 (6) The impact mill, pulverizer and classifier involved in this utility model is mainly composed of a pulverizer, a classifier and a high-pressure induced draft fan. Different from the traditional pulverizer system, the impact mill pulverizer and classifier adopted in the utility model cancels the The setting of the traditional cyclone and bag collector avoids the agglomeration of the crushed absorbent, fully maintains the activity of the pre-treated absorbent, and is extremely practical.
(7)本本实用新型操作灵活,涉及的冲击磨粉碎分级机包括两种实施工况,一种是磨粉机和分级机采用正压操作,能避免粉碎后吸收剂颗粒对风机的磨损,降低了设备的耐磨要求;另一种是磨粉机和分级机采用负压操作,能避免磨粉机及分级机出现粉尘泄露,但需提高高压引风机的耐磨处理程度。 (7) The utility model is flexible in operation, and the impact mill pulverizing classifier involved includes two working conditions. One is that the pulverizer and classifier adopt positive pressure operation, which can avoid the wear of the absorbent particles on the fan after pulverization, and reduce the The wear-resistant requirements of the equipment are met; the other is that the mill and classifier are operated under negative pressure, which can avoid dust leakage from the mill and classifier, but the degree of wear-resistant treatment of the high-pressure induced draft fan needs to be improved.
(8)负压操作时,为降低吸收剂颗粒对高压引风机的磨损,本实用新型涉及的高压引风机的流道采用耐磨蚀处理,具有增加高压引风机的耐磨程度和提高高压引风机使用寿命的有益效果。 (8) During negative pressure operation, in order to reduce the wear of the absorbent particles on the high-pressure induced draft fan, the flow channel of the high-pressure induced draft fan involved in the utility model adopts anti-corrosion treatment, which can increase the wear resistance of the high-pressure induced draft fan and improve the high-pressure induced draft fan. Beneficial effect on fan life.
(9)本实用新型在主烟道上还设有气体混合器,该气体混合器能使送入主烟道的气粉混合物与烟道气充分均匀的混合,有利于吸收剂对烟道气的粗净化,在主烟道中,引入的气粉混合物与烟道气的初净化率可达到80~99%,脱硫脱硝效率高。 (9) The utility model is also equipped with a gas mixer on the main flue, which can fully and evenly mix the gas-powder mixture sent into the main flue with the flue gas, which is beneficial to the adsorption of the absorbent on the flue gas. Coarse purification, in the main flue, the initial purification rate of the introduced gas-powder mixture and flue gas can reach 80-99%, and the desulfurization and denitrification efficiency is high.
(10)本实用新型在提高烟道气粗净化过程中脱硫脱硝效率的同时,还减轻了后续吸收塔的净化压力,在实际操作过程中,吸收塔对烟气混合物中SO2的脱除效率可高达到99%,脱硫过程中的产生的脱硫浆液送入回收再生工序进行处理,无废水产生。 (10) While improving the desulfurization and denitrification efficiency in the flue gas rough purification process, the utility model also reduces the purification pressure of the subsequent absorption tower. In the actual operation process, the removal efficiency of the absorption tower for SO2 in the flue gas mixture can be Up to 99%, the desulfurization slurry produced in the desulfurization process is sent to the recovery and regeneration process for treatment, and no waste water is generated.
(11)本实用新型涉及的絮凝剂可有效的去除烟气湿法脱硫液中的烟气粉尘,其透光率与不含粉尘的纯溶液的透光率基本相同,充分说明絮凝后的溶液除尘效果好;本实用新型的复配絮凝剂很适合脱硫液的PH值和温度,符合粉尘絮凝的条件,无需进行任何处理,可直接加入絮凝;且絮凝剂的使用量为脱硫液中粉尘质量的0.05%~0.20%,用量小,可大大节省运行成本。 (11) The flocculant involved in this utility model can effectively remove the flue gas dust in the flue gas wet desulfurization liquid, and its light transmittance is basically the same as that of the pure solution without dust, which fully shows that the solution after flocculation The dust removal effect is good; the compound flocculant of the utility model is very suitable for the pH value and temperature of the desulfurization liquid, meets the conditions of dust flocculation, and can be directly added to the flocculation without any treatment; 0.05% ~ 0.20% of 0.05%, small dosage, can greatly save operating costs.
(12)本实用新型通过管道混合器向脱硫脱硝废水中投加絮凝剂水溶液,脱硫脱硝废水在沉降池中进行絮凝澄清,不需要调节PH值,也不需要另外设置反应区,设备占地小,很大程度上节约了投资。 (12) The utility model adds flocculant aqueous solution to the desulfurization and denitrification wastewater through the pipeline mixer, and the desulfurization and denitrification wastewater is flocculated and clarified in the settling tank without adjusting the pH value or setting up a reaction zone, and the equipment occupies a small area , saving investment to a great extent.
(13)本实用新型的管道混合器可设置为螺旋式静态管式混合器,脱硫脱硝废水的入口管道和絮凝剂的入口管道之间呈12~16°的夹角,能很好地控制脱硫脱硝废水在管道混合器中的流速为0.8~1.2m/s,絮凝剂水溶液在管道混合器中的流速为0.9~1.0m/s,在混合器内完成絮凝反应,不需要另外设置反应区,且混合性能好,效率高,操作稳定。 (13) The pipe mixer of the utility model can be set as a spiral static pipe mixer, and the angle between the inlet pipe of desulfurization and denitrification wastewater and the inlet pipe of flocculant is 12-16°, which can well control the desulfurization The flow velocity of the denitration wastewater in the pipeline mixer is 0.8-1.2m/s, and the flow velocity of the flocculant aqueous solution in the pipeline mixer is 0.9-1.0m/s, and the flocculation reaction is completed in the mixer without additional reaction zones. And the mixing performance is good, the efficiency is high, and the operation is stable.
(14)本实用新型絮凝的温度为40~45℃,符合脱硫脱硝废水的温度,温度稳定,因而不需要频繁的调节絮凝剂的用量,操作稳定。 (14) The flocculation temperature of the utility model is 40-45°C, which is in line with the temperature of desulfurization and denitrification wastewater, and the temperature is stable, so there is no need to frequently adjust the amount of flocculant, and the operation is stable.
(15)本实用新型的操作原理十分简单,由脱硫脱硝废水分离出来的Na2SO4悬浮固体和NaNO3悬浮固体分别经干燥后送入包装机制得袋装产品,在实际生产过程中,设备的选择也十分简单,直接根据物料特性进行选择即可,适用范围广泛。 (15) The operating principle of the utility model is very simple. The Na 2 SO 4 suspended solids and NaNO 3 suspended solids separated from the desulfurization and denitrification wastewater are dried and sent to the packaging machine to obtain bagged products. In the actual production process, the equipment The selection of the material is also very simple, it can be selected directly according to the characteristics of the material, and it has a wide range of applications.
附图说明 Description of drawings
图1为本实用新型的流程示意图。 Fig. 1 is a schematic flow chart of the utility model.
图2为本实用新型所述磨粉机和分级机采用正压操作时的结构布置图。 Fig. 2 is a structural layout diagram of the pulverizer and classifier described in the utility model when they are operated under positive pressure.
图3为本实用新型所述吸收塔的结构示意图。 Fig. 3 is a structural schematic diagram of the absorption tower described in the present invention.
其中,1—主烟道,2—辅助烟道,3—喷淋层,4—吸收塔,5—烟道,6—废水管道,7—循环泵,8—冷凝水管,9—空气管道,10—一级滤液管道,11—二级滤液管道。 Among them, 1—main flue, 2—auxiliary flue, 3—spray layer, 4—absorption tower, 5—flue, 6—wastewater pipe, 7—circulation pump, 8—condensate pipe, 9—air pipe, 10—the primary filtrate pipeline, 11—the secondary filtrate pipeline.
具体实施方式 Detailed ways
下面结合实施例对本实用新型作进一步地详细说明,但本实用新型的实施方式不限于此。 The utility model will be further described in detail below in conjunction with the examples, but the implementation of the utility model is not limited thereto.
实施例1: Example 1:
本实用新型提出了一种实现烟气净化方法中废弃物的回收再生装置,主要涉及回收原烟气中SOx、NOx来制备Na2SO4、NaNO3的生产过程,在本实施例中,原烟气首先经烟气净化设备进行处理并获得净化气,原烟气中的SOx、Nox被捕捉入脱硫脱硝废水中,形成含有一定浓度的硫酸钠、硝酸钠混合溶液,即:脱硫脱硝废水,然后再通过废水再生系统对该脱硫脱硝废水中的Na2SO4和NaNO3分离后,制得Na2SO4和NaNO3产品。本装置操作简单,不仅可脱除原烟气中的污染物,降低环境污染,还可获得Na2SO4、NaNO3产品,大大的降低了大气污染物治理的成本,避免二次污染,具有良好的社会效益和经济价值。 The utility model proposes a recycling device for waste in the flue gas purification method, which mainly involves the production process of recovering SOx and NOx in the original flue gas to prepare Na 2 SO 4 and NaNO 3 . In this embodiment, the original The flue gas is firstly processed by the flue gas purification equipment to obtain purified gas. SOx and Nox in the original flue gas are captured into the desulfurization and denitrification wastewater to form a mixed solution containing a certain concentration of sodium sulfate and sodium nitrate, namely: desulfurization and denitrification wastewater, Then Na 2 SO 4 and NaNO 3 in the desulfurization and denitrification wastewater are separated by a wastewater regeneration system to produce Na 2 SO 4 and NaNO 3 products. The device is easy to operate, not only can remove pollutants in the original flue gas, reduce environmental pollution, but also can obtain Na 2 SO 4 , NaNO 3 products, which greatly reduces the cost of air pollutant treatment, avoids secondary pollution, and has the advantages of Good social benefits and economic value.
实施例2: Example 2:
本实施例与实施例1的区别在于:本实施例涉及的烟气粗净化较传统烟气净化方法中,由吸收剂计量后送入磨粉机系统进行粉碎,粉碎后的吸收剂颗粒再通过干粉喷射器送入主烟道1与原烟气进行混合并反应的操作模式不同,传统方法中,吸收剂对原烟气的净化效率通常为50%左右,脱硫效率较低,为提高吸收剂的工作效率,本实施例提出了如下设计:总烟道内的原烟气通过烟气系统送入吸收塔4,对烟气系统的改进是,烟气系统主要由相互连通的辅助烟道2和主烟道1组成,同时,在辅助烟道2内设有冲击磨粉碎分级机,其工艺流程如下:来自于总烟道的原烟气沿主烟道1送至吸收塔4的过程中,原烟气被分流形成辅助烟气和烟道气,吸收剂随辅助烟气送入辅助烟道2内的冲击磨粉碎分级机进行预处理(粉碎),获得的气粉混合物进入主烟道1与烟道气混合反应后,一并送至吸收塔4,在实际操作时,随辅助烟气送入冲击磨粉碎分级机的吸收剂在被粉碎的同时,与辅助烟气进行反应并获得气粉混合物,该气粉混合物中的吸收剂因反应而具有活性,在被送至主烟道1与烟道气混合反应时,其脱硫脱硝效率也较高,经实践证明,吸收剂对辅助烟气的粗净化率可达到90~99%,气粉混合物被送至主烟道1后,对主烟道1内的烟道气的粗净化率可达到80~90%,同时,还能有效的降低后续吸收塔4的净化压力,设计十分合理。 The difference between this embodiment and Example 1 is that the coarse flue gas purification involved in this embodiment is compared with the traditional flue gas purification method, the absorbent is metered and sent to the pulverizer system for crushing, and the pulverized absorbent particles are passed through The dry powder injector is sent into the main flue 1 to mix and react with the raw flue gas. In the traditional method, the purification efficiency of the absorbent to the raw flue gas is usually about 50%, and the desulfurization efficiency is low. In order to improve the absorbent work efficiency, the present embodiment proposes the following design: the original flue gas in the main flue is sent into the absorption tower 4 through the flue gas system, and the improvement of the flue gas system is that the flue gas system is mainly composed of the auxiliary flue 2 and the interconnected auxiliary flue The main flue is composed of 1. At the same time, an impact mill pulverizing classifier is installed in the auxiliary flue 2. The process flow is as follows: the original flue gas from the main flue is sent to the absorption tower 4 along the main flue 1. The original flue gas is split to form auxiliary flue gas and flue gas. The absorbent is sent to the impact mill, pulverizer and classifier in the auxiliary flue 2 along with the auxiliary flue gas for pretreatment (crushing), and the obtained gas-powder mixture enters the main flue 1. After mixing and reacting with the flue gas, it is sent to the absorption tower 4. In actual operation, the absorbent sent to the impact mill pulverizer with the auxiliary flue gas is pulverized and reacts with the auxiliary flue gas to obtain gas. Powder mixture, the absorbent in the gas-powder mixture is active due to the reaction, and when it is sent to the main flue 1 for mixed reaction with flue gas, its desulfurization and denitrification efficiency is also high. The rough purification rate of the gas can reach 90-99%. After the gas-powder mixture is sent to the main flue 1, the rough purification rate of the flue gas in the main flue 1 can reach 80-90%. At the same time, it can also effectively The design is very reasonable to reduce the purification pressure of the subsequent absorption tower 4 as much as possible.
实施例3: Example 3:
本实施例与实施例2的区别在于:在本实施例中,原烟气被分流后,分别通过主烟道1的烟道气和通过辅助烟道2的辅助烟气的体积比为9:1。 The difference between this embodiment and Embodiment 2 is that in this embodiment, after the original flue gas is split, the volume ratio of the flue gas passing through the main flue 1 and the auxiliary flue gas passing through the auxiliary flue 2 is 9: 1.
在本实施例的实际应用过程中,原烟气经烟气增压风机送入主烟道1,一部分原烟气经辅助烟道2入口端进入辅助烟道2,称为辅助烟气,另一部分原烟气继续留在主烟道1,称为烟道气,辅助烟气带动吸收剂一并进入冲击磨粉碎分级机,吸收剂在冲击磨粉碎分级机内进行预处理并与辅助烟气反应,获得的气粉混合物经辅助烟道2出口端送至主烟道1,再与主烟道1内的烟道气进行混合反应后,一并送至吸收塔4。 In the actual application process of this embodiment, the original flue gas is sent into the main flue 1 through the flue gas booster fan, and a part of the original flue gas enters the auxiliary flue 2 through the entrance of the auxiliary flue 2, which is called auxiliary flue gas. A part of the original flue gas remains in the main flue 1, which is called flue gas. The auxiliary flue gas drives the absorbent and enters the impact mill crushing classifier together. The absorbent is pretreated in the impact mill crushing classifier and combined with the auxiliary flue gas. reaction, the obtained gas-powder mixture is sent to the main flue 1 through the outlet of the auxiliary flue 2, and then mixed and reacted with the flue gas in the main flue 1, and sent to the absorption tower 4 together.
实施例4: Example 4:
本实施例与实施例3的区别在于:在本实施例中,冲击磨粉碎分级机主要由磨粉机、分级机以及高压引风机组成,吸收剂和辅助烟气随高压引风机送入磨粉机,吸收剂被粉碎后再随辅助烟气送入分级机进行筛选,在实际操作过程中,调节分级机的转速即可对气粉混合物进行选择,通常情况下气粉混合物中吸收剂的粒度被控制在≤40μm,即:颗粒度≤40μm的吸收剂与辅助烟气混合获得气粉混合物,颗粒度>40μm的吸收剂再返回磨粉机继续进行粉碎。 The difference between this embodiment and Embodiment 3 is that in this embodiment, the impact mill pulverizing classifier is mainly composed of a pulverizer, a classifier and a high-pressure induced draft fan, and the absorbent and auxiliary flue gas are sent into the pulverizer along with the high-pressure induced draft fan. The absorbent is pulverized and then sent to the classifier with the auxiliary flue gas for screening. In the actual operation process, the gas-powder mixture can be selected by adjusting the speed of the classifier. Usually, the particle size of the absorbent in the gas-powder mixture It is controlled at ≤40μm, that is, the absorbent with a particle size of ≤40μm is mixed with auxiliary flue gas to obtain a gas-powder mixture, and the absorbent with a particle size>40μm is returned to the mill for further pulverization.
由于吸收剂的引入量与原烟气中的污染物含量相关,因此,在实际使用时,还需对原烟气中的污染物进行监测,根据监测数据对吸收剂进行计量控制后,再将吸收剂送入磨粉机,本实施例适用于污染物含量在200mg/Nm3的范围内的原烟气的粗净化,引入的吸收剂与辅助烟气的最大混合比为100g/Nm3,经冲击磨粉碎分级机预处理后,吸收剂对辅助烟气的粗净化率可达到99%。 Since the amount of absorbent introduced is related to the pollutant content in the original flue gas, it is necessary to monitor the pollutants in the original flue gas during actual use. After the absorbent is measured and controlled according to the monitoring data, the The absorbent is fed into the pulverizer. This embodiment is suitable for rough purification of raw flue gas with a pollutant content within the range of 200 mg/Nm 3 . The maximum mixing ratio of the introduced absorbent and auxiliary flue gas is 100 g/Nm 3 . After pretreatment by the impact mill, pulverizer and classifier, the rough purification rate of the absorbent to the auxiliary flue gas can reach 99%.
实施例5: Example 5:
本实施例与实施例4的区别在于:在本实施例中,使用的吸收剂包括NaHCO3、KHCO3、Ca(HCO3)2、Mg(HCO3)2组成的混合物,该混合物中NaHCO3、KHCO3、Ca(HCO3)2、Mg(HCO3)2的质量比为1:0.05:0.05:0.05,可适用于原烟气的脱硫脱硝粗净化,其化学反应过程包括: The difference between this example and Example 4 is that in this example, the absorbent used includes a mixture of NaHCO 3 , KHCO 3 , Ca(HCO 3 ) 2 , and Mg(HCO 3 ) 2 , and in this mixture NaHCO 3 , KHCO 3 , Ca(HCO 3 ) 2 , and Mg(HCO 3 ) 2 have a mass ratio of 1:0.05:0.05:0.05, which can be applied to rough purification of raw flue gas desulfurization and denitrification. The chemical reaction process includes:
脱硫:2HCO3 —+ SO2 + ½O2 ↔ SO4 2 —+ H2O + 2CO2; Desulfurization: 2HCO 3 — + SO 2 + ½O 2 ↔ SO 4 2 — + H 2 O + 2CO 2 ;
2HCO3 — + SO3 → SO4 2 — + 2 CO2 + H2O; 2HCO 3 — + SO 3 → SO 4 2 — + 2 CO 2 + H 2 O;
脱硝:2HCO3 —+ SO2 + NO + O2 ↔ SO4 2 —+ NO2 + H2O + 2CO2; Denitrification: 2HCO 3 — + SO 2 + NO + O 2 ↔ SO 4 2 — + NO 2 + H 2 O + 2CO 2 ;
2HCO3 — + 2NO2 + ½O2 ↔ 2NO3 —+ H2O + 2CO2; 2HCO 3 — + 2NO 2 + ½ O 2 ↔ 2NO 3 — + H 2 O + 2CO 2 ;
4SO3 + 2NO2 ↔ 4SO4 2 — + N2; 4SO 3 + 2NO 2 ↔ 4SO 4 2 — + N 2 ;
2NO + 2SO2 ↔ 2SO3 + N2; 2NO + 2SO 2 ↔ 2SO 3 + N 2 ;
2HCO3 —+ SO3 ↔ SO4 2 —+ H2O + 2CO2。 2HCO 3 — + SO 3 ↔ SO 4 2 — + H 2 O + 2CO 2 .
实施例6: Embodiment 6:
本实施例与实施例4的区别在于:在本实施例中,使用的吸收剂包括Na2CO3、K2CO3、CaCO3、MgCO3组成的混合物,该混合物中Na2CO3、K2CO3、CaCO3、MgCO3的质量比为1:0.05:0.1:0.05,适用于原烟气的脱硫脱硝粗净化,其化学反应过程包括: The difference between this example and Example 4 is that in this example, the absorbent used includes a mixture composed of Na 2 CO 3 , K 2 CO 3 , CaCO 3 , and MgCO 3 . In this mixture, Na 2 CO 3 , K 2 The mass ratio of CO 3 , CaCO 3 , and MgCO 3 is 1:0.05:0.1:0.05, which is suitable for rough purification of desulfurization and denitrification of raw flue gas. The chemical reaction process includes:
脱硫:2CO3 —+ SO2 + ½O2 ↔ SO4 2 —+ H2O + 2CO2; Desulfurization: 2CO 3 — + SO 2 + ½O 2 ↔ SO 4 2 — + H 2 O + 2CO 2 ;
2CO3 — + SO3 → SO4 2 — + 2 CO2 + H2O; 2CO 3 — + SO 3 → SO 4 2 — + 2 CO 2 + H 2 O;
脱硝:2CO3 —+ SO2 + NO + O2 ↔ SO4 2 —+ NO2 + H2O + 2CO2; Denitrification: 2CO 3 — + SO 2 + NO + O 2 ↔ SO 4 2 — + NO 2 + H 2 O + 2CO 2 ;
2CO3 — + 2NO2 + ½O2 ↔ 2NO3 —+ H2O + 2CO2; 2CO 3 — + 2NO 2 + ½O 2 ↔ 2NO 3 — + H 2 O + 2CO 2 ;
4SO3 + 2NO2 ↔ 4SO4 2 — + N2; 4SO 3 + 2NO 2 ↔ 4SO 4 2 — + N 2 ;
2NO + 2SO2 ↔ 2SO3 + N2; 2NO + 2SO 2 ↔ 2SO 3 + N 2 ;
2CO3 —+ SO3 ↔ SO4 2 —+ H2O + 2CO2。 2CO 3 — + SO 3 ↔ SO 4 2 — + H 2 O + 2CO 2 .
实施例7: Embodiment 7:
本实施例与实施例4的区别在于:本实施例在主烟道1上设置有气体混合器,气粉混合物和烟道气在气体混合器内充分混合反应,为保证烟道气的脱硫脱硝效率,气粉混合物中吸收剂与烟道气的混合比应为6g/Nm3。在实际应用过程中,对磨粉机引入的吸收剂用量的确定,不仅需要对原烟气中的污染物总量进行检测,还需要对气体混合器后主烟道1内的污染物总量进行检测,两者数据共同反馈至吸收剂的计量控制系统才能完成,其控制流程如图1所示,在原烟气管道上设置用于原烟气污染物、流量、压力、温度自动检测的原烟气组分检测仪,原烟气污染物的检测信号送到控制系统,控制系统根据原烟气检测信号计算出需处理的污染总量,再设定需要加入的吸收剂量,将吸收剂加入量信号传输到吸收剂计量分配装置,将吸收剂送到磨粉机。在净化后烟气管道上设置粗净化后烟气污染物、流量、压力、温度自动检测的净化后烟气检测仪,检测到的净化后烟气信号和吸收剂计量分配装置的脉冲计量信号一起反馈回控制系统,控制系统根据反馈回来的信号对吸收剂设定值进行修正并构成一个完整的控制系统。 The difference between this embodiment and embodiment 4 is that: this embodiment is provided with a gas mixer on the main flue 1, and the gas powder mixture and the flue gas are fully mixed and reacted in the gas mixer, in order to ensure the desulfurization and denitrification of the flue gas Efficiency, the mixing ratio of absorbent and flue gas in the gas-powder mixture should be 6g/Nm 3 . In the actual application process, the determination of the amount of absorbent introduced by the pulverizer requires not only the detection of the total amount of pollutants in the raw flue gas, but also the detection of the total amount of pollutants in the main flue 1 after the gas mixer. The detection can only be completed when the two data are jointly fed back to the metering control system of the absorbent. Smoke component detector, the detection signal of the original smoke pollutants is sent to the control system, the control system calculates the total amount of pollution to be treated according to the original smoke detection signal, and then sets the absorption dose to be added, and adds the absorbent The quantity signal is transmitted to the absorbent metering distribution device, and the absorbent is sent to the pulverizer. The purified flue gas detector is installed on the purified flue gas pipeline to automatically detect the pollutants, flow, pressure and temperature of the rough purified flue gas, and the detected flue gas signal is combined with the pulse metering signal of the absorbent metering and distribution device Feedback to the control system, the control system corrects the set value of the absorbent according to the feedback signal and constitutes a complete control system.
实施例8: Embodiment 8:
本实施例与实施例7的区别在于:本实施例采用的高压引风机设置于磨粉机的前端,如图2所示,辅助烟气沿辅助烟道2送入高压引风机后再依次送入磨粉机和分级机,在本实施例中,磨粉机和分级机为正压操作,能避免粉碎后吸收剂颗粒对高压引风机的磨损,降低了设备的耐磨要求。在实际应用过程中,吸收剂直接送至磨粉机,吸收剂在磨粉机内的空间分散和湍动,并通过磨粉机和辅助烟气的协同作用被破碎,被破碎的吸收剂在辅助烟气的带动下送至分级机进行筛选,一部分吸收剂与气流混合组成气粉混合物,在高压引风机提供的动力下送至气体混合器,另一部分吸收剂再返回磨粉机继续进行粉碎。在本实施例中,高压引风机的操作压力为10kPa,该操作压力一部分为克服磨粉机和分级机的阻力,约5kPa,另一部分则为克服气体混合器的阻力,约5 kPa,即:送至气体混合器的气粉混合物的压力为5 kPa。 The difference between this embodiment and Embodiment 7 is that the high-pressure induced draft fan used in this embodiment is arranged at the front end of the pulverizer, as shown in Figure 2, the auxiliary flue gas is sent into the high-pressure induced draft fan along the auxiliary flue 2, and then sent in sequence Into the pulverizer and classifier, in this embodiment, the pulverizer and classifier are operated under positive pressure, which can avoid the wear of the high-pressure induced draft fan by the absorbent particles after pulverization, and reduce the wear resistance requirements of the equipment. In the actual application process, the absorbent is directly sent to the pulverizer, the absorbent is dispersed and turbulent in the space of the pulverizer, and is crushed through the synergy of the pulverizer and the auxiliary flue gas, and the crushed absorbent is Driven by the auxiliary flue gas, it is sent to the classifier for screening, and a part of the absorbent is mixed with the airflow to form a gas-powder mixture, which is sent to the gas mixer under the power provided by the high-pressure induced draft fan, and the other part of the absorbent is returned to the pulverizer for further pulverization . In the present embodiment, the operating pressure of the high-pressure induced draft fan is 10kPa, a part of the operating pressure is to overcome the resistance of the mill and classifier, about 5kPa, and the other part is to overcome the resistance of the gas mixer, about 5kPa, that is: The pressure of the gas-powder mixture sent to the gas mixer is 5 kPa.
实施例9: Embodiment 9:
本实施例与实施例7的区别在于:本实施例采用的分级机设置于高压引风机的前端,如图1所示,辅助烟气沿辅助烟道2依次送入磨粉机、分级机和高压引风机,在本实施例中,磨粉机和分级机采用负压操作,能避免粉碎机及分级机出现粉尘泄露,但需提高高压引风机的耐磨处理程度。在实际应用过程中,吸收剂和辅助烟气被送入磨粉机,吸收剂在磨粉机内的空间分散和湍动,并通过磨粉机和辅助烟气的协同作用被破碎,被破碎的吸收剂在辅助烟气的带动下送至分级机进行筛选,一部分吸收剂与气流混合组成气粉混合物,并经高压引风机送至气体混合器,另一部分吸收剂再返回磨粉机继续进行粉碎。在本实施例中,高压引风机的操作压力为13kPa,该操作压力一部分为克服磨粉机和分级机的阻力,约8kPa,另一部分为克服气体混合器的压力,约5kPa,即:送至气体混合器的气粉混合物的压力均为5 kPa。 The difference between this embodiment and Embodiment 7 is: the classifier adopted in this embodiment is arranged at the front end of the high-pressure induced draft fan, as shown in Figure 1, the auxiliary flue gas is sent into the pulverizer, classifier and machine successively along the auxiliary flue 2 High-pressure induced draft fan. In this embodiment, the mill and classifier are operated under negative pressure, which can avoid dust leakage from the pulverizer and classifier, but the degree of wear resistance of the high-pressure induced draft fan needs to be improved. In the actual application process, the absorbent and the auxiliary flue gas are sent into the pulverizer, and the absorbent is dispersed and turbulent in the space of the pulverizer, and is crushed through the synergy of the pulverizer and the auxiliary flue gas. Driven by the auxiliary flue gas, the absorbent is sent to the classifier for screening, a part of the absorbent is mixed with the airflow to form a gas-powder mixture, and sent to the gas mixer through a high-pressure induced draft fan, and the other part of the absorbent is returned to the pulverizer to continue smash. In the present embodiment, the operating pressure of the high-pressure induced draft fan is 13kPa, a part of the operating pressure is to overcome the resistance of the mill and classifier, about 8kPa, and the other part is to overcome the pressure of the gas mixer, about 5kPa, that is: sent to The pressure of the gas-powder mixture in the gas mixer is 5 kPa.
在本实施例中,为避免吸收剂颗粒对高压引风机的磨损和腐蚀,高压引风机的流道应采用耐磨蚀处理,具有增加高压引风机的耐磨程度和提高高压引风机使用寿命的有益效果。 In this embodiment, in order to avoid the wear and corrosion of the absorbent particles on the high-pressure induced draft fan, the flow path of the high-pressure induced draft fan should be treated with anti-corrosion treatment, which has the effect of increasing the wear resistance of the high-pressure induced draft fan and improving the service life of the high-pressure induced draft fan Beneficial effect.
实施例10: Example 10:
本实施例与实施例1的区别在于:在本实施例中,吸收塔4包括喷淋层3以及脱硫液循环系统,如图3所述,主烟道1连接在吸收塔4的中部,在吸收塔4的顶部设有供净化气排出的烟道5,在吸收塔4的底部则设有供脱硫浆液排出的废水管道6,其具体操作流程如下:气粉混合物被送入主烟道1与烟道气混合反应后形成的烟气混合物再通过主烟道1送入吸收塔4,喷淋层3布置在吸收塔4内,例如,在吸收塔4内布置有三层喷淋层3,脱硫液循环系统对循环泵7加压后,将脱硫液由三层喷淋层3上分布的喷嘴高压喷出,并形成大量的比表面积较大的脱硫雾滴,一方面,烟气混合物进入吸收塔4的中部,在塔内迅速降温增湿,并与逆向高速运动的脱硫雾滴迎头接触,发生强烈紊流作用,气、液两相进行充分传质传热,烟气混合物中的SO2被大量吸收;另一方面,烟气混合物中的吸收剂颗粒进入塔内后,同样随气流逆流而上,与自上而下的脱硫液充分的接触,过量的吸收剂颗粒溶解到脱硫液中,随脱硫浆液在脱硫液循环系统的作用下在塔内循环继续吸收烟气中残留的SO2、NOY及重金属氧化物,三层喷嘴产生的喷淋雾锥对脱硫塔截面的覆盖率可以达到200%以上,SO2的脱除效率可高达到99%,脱硫后的净化气达到国家排放标准后可直接由烟道5进行排放,脱硫浆液在循环过程中,由于不断的吸收SO2,当脱硫浆液中Na2SO4的浓度达到26%后,即由废水管道6送至污水处理站。在上述过程中,脱硫液可选用碳酸氢钠溶液或碳酸钠、硫酸钠、硝酸钠组成的混合物。 The difference between this embodiment and Embodiment 1 is that in this embodiment, the absorption tower 4 includes a spray layer 3 and a desulfurization liquid circulation system. As shown in FIG. 3 , the main flue 1 is connected to the middle of the absorption tower 4. The top of the absorption tower 4 is provided with a flue 5 for discharging the purified gas, and the bottom of the absorption tower 4 is provided with a waste water pipeline 6 for discharging the desulfurized slurry. The specific operation process is as follows: the gas-powder mixture is sent into the main flue 1 The flue gas mixture formed after mixing and reacting with the flue gas is sent to the absorption tower 4 through the main flue 1, and the spray layer 3 is arranged in the absorption tower 4, for example, three layers of spray layers 3 are arranged in the absorption tower 4, After the desulfurization liquid circulation system pressurizes the circulating pump 7, the desulfurization liquid is sprayed out at high pressure from the nozzles distributed on the three-layer spray layer 3, and a large number of desulfurization droplets with a large specific surface area are formed. On the one hand, the flue gas mixture enters the In the middle part of the absorption tower 4, the temperature is rapidly lowered and humidified in the tower, and it is in direct contact with the desulfurization mist droplets moving in the reverse direction at a high speed, and a strong turbulent flow occurs, and the gas and liquid two phases conduct sufficient mass transfer and heat transfer. 2 is absorbed in a large amount; on the other hand, after the absorbent particles in the flue gas mixture enter the tower, they also go upstream with the air flow and fully contact with the top-down desulfurization liquid, and the excess absorbent particles dissolve into the desulfurization liquid In the process, as the desulfurization slurry circulates in the tower under the action of the desulfurization liquid circulation system to continue to absorb the residual SO 2 , NO Y and heavy metal oxides in the flue gas, the coverage rate of the spray mist cone generated by the three-layer nozzle on the cross section of the desulfurization tower It can reach more than 200%, and the removal efficiency of SO 2 can reach as high as 99%. After the desulfurized purified gas reaches the national emission standard, it can be directly discharged from the flue 5. During the circulation process of the desulfurized slurry, due to the continuous absorption of SO 2 , when the concentration of Na 2 SO 4 in the desulfurization slurry reaches 26%, it will be sent to the sewage treatment station by the waste water pipeline 6. In the above process, the desulfurization solution can be sodium bicarbonate solution or a mixture of sodium carbonate, sodium sulfate, and sodium nitrate.
实施例11: Example 11:
本实施例与实施例10的区别在于:在本实施例中,絮凝剂首先由计量输送泵进行输送,该计量输送泵通过管道联接于废水管道6,其位置尽量靠近吸收塔4,絮凝剂的用量根据原烟气中的粉尘含量来确定,通常情况下,絮凝剂的使用量为脱硫脱硝废水中粉尘质量的0.05%。如图1所示,为使絮凝剂与洗涤浆液(即:脱硫脱硝废水)快速混合均匀,废水管道6上布置有管道混合器,如喷嘴式管道混合器,其位置尽量靠近吸收塔4。 The difference between this embodiment and Embodiment 10 is that in this embodiment, the flocculant is first transported by a metering delivery pump, which is connected to the waste water pipeline 6 through a pipeline, and its position is as close as possible to the absorption tower 4. The dosage is determined according to the dust content in the raw flue gas. Normally, the dosage of the flocculant is 0.05% of the dust mass in the desulfurization and denitrification wastewater. As shown in Figure 1, in order to quickly and evenly mix the flocculant and washing slurry (ie: desulfurization and denitrification wastewater), a pipeline mixer, such as a nozzle-type pipeline mixer, is arranged on the wastewater pipeline 6, and its position is as close as possible to the absorption tower 4.
由管道混合器将混合有絮凝剂的脱硫脱硝废水送至沉降池,用以将脱硫脱硝废水中的粉尘和杂质絮凝沉降下来,之后布置废水过滤器,沉降池内的上部清液送入废水蒸发器进行蒸发浓缩,获得浓缩废水;沉降池内的沉淀污泥送入废水过滤器,用于絮凝沉降下来的杂质和粉尘,过滤获得的废渣外运,滤液再返回至废水蒸发器循环蒸发浓缩。 The desulfurization and denitrification wastewater mixed with flocculant is sent to the sedimentation tank by the pipeline mixer to flocculate and settle the dust and impurities in the desulfurization and denitrification wastewater, and then the wastewater filter is arranged, and the supernatant liquid in the sedimentation tank is sent to the wastewater evaporator Evaporation and concentration are carried out to obtain concentrated wastewater; the sedimentation sludge in the settling tank is sent to the wastewater filter to flocculate the settled impurities and dust, and the waste residue obtained by filtering is transported outside, and the filtrate is returned to the wastewater evaporator to circulate evaporation and concentration.
在本实施例中,絮凝剂为质量分数为0.05%的水溶液,由聚丙烯酰胺和聚丙烯酰钠组成,其中,聚丙烯酰胺和聚丙烯酰钠的质量比例为1:3;废水蒸发器采用多效蒸发器;沉降池采用斜管沉淀池。 In this example, the flocculant is an aqueous solution with a mass fraction of 0.05%, composed of polyacrylamide and sodium polyacrylamide, wherein the mass ratio of polyacrylamide and sodium polyacrylamide is 1:3; the waste water evaporator uses Multi-effect evaporator; settling tank adopts inclined tube settling tank.
实施例12: Example 12:
本实施例与实施例11的区别在于,本实施例在废水蒸发器的冷凝水出口与吸收塔4之间连接有冷凝水管8,废水蒸发器采用MVR蒸发器,沉降池采用刮板沉淀池,在实际操作时,由沉降池澄清的上部清液送至MVR蒸发器进行蒸发浓缩,在蒸发过程中,MVR蒸发器会产生大量的冷凝水,为实现冷凝水的充分利用,本实施例设置有冷凝水管8,将MVR蒸发器产生的冷凝水返回至吸收塔4作为补充水使用,具有节能降耗的目的,实际使用效果良好。 The difference between this embodiment and Embodiment 11 is that in this embodiment, a condensed water pipe 8 is connected between the condensed water outlet of the waste water evaporator and the absorption tower 4, the waste water evaporator adopts an MVR evaporator, and the settling tank adopts a scraper settling tank. In actual operation, the supernatant liquid clarified by the settling tank is sent to the MVR evaporator for evaporation and concentration. During the evaporation process, the MVR evaporator will generate a large amount of condensed water. In order to realize the full utilization of condensed water, this embodiment is equipped with The condensed water pipe 8 returns the condensed water produced by the MVR evaporator to the absorption tower 4 for use as supplementary water, which has the purpose of saving energy and reducing consumption, and has a good actual use effect.
实施例13: Example 13:
本实施例与实施例11的区别在于:本实施例还设置有换热器,如:板式换热器,一级滤液与二级滤液通过换热器进行热交换,达到使一级滤液降温,二级滤液预热的目的,其工作流程如下:一级滤液和二级滤液分别送入换热器中,一级滤液经换热器降温后由一级滤液管道10送入硝酸钠结晶器;二级滤液经换热器升温后由二级滤液管道11送入废水蒸发器,再次蒸发浓缩后送至一级固液分离设备完成后续Na2SO4和NaNO3的分离。 The difference between this embodiment and Embodiment 11 is that this embodiment is also provided with a heat exchanger, such as: a plate heat exchanger, and the primary filtrate and the secondary filtrate are heat exchanged through the heat exchanger, so as to cool the primary filtrate. The purpose of the secondary filtrate preheating, its working process is as follows: the primary filtrate and the secondary filtrate are sent into the heat exchanger respectively, and the primary filtrate is sent to the sodium nitrate crystallizer by the primary filtrate pipeline 10 after being cooled by the heat exchanger; After the secondary filtrate is heated up by the heat exchanger, it is sent to the waste water evaporator through the secondary filtrate pipeline 11, evaporated and concentrated again, and then sent to the primary solid-liquid separation equipment to complete the subsequent separation of Na 2 SO 4 and NaNO 3 .
实施例14: Example 14:
本实施例与实施例1的区别在于:在本实施例中,一级固液分离设备和二级固液分离设备均采用刮刀卸料离心机,由一级固液分离设备获得的Na2SO4悬浮固体经硫酸钠干燥机干燥后,再送入硫酸钠自动包装机,获得Na2SO4产品,由二级固液分离设备获得的NaNO3悬浮固体经硝酸钠干燥机干燥后,再送入硝酸钠自动包装机,获得NaNO3产品,其中,其中,硫酸钠干燥机和硝酸钠干燥机均采用为振动流化床干燥机,硝酸钠结晶器采用DTB结晶器。 The difference between this example and Example 1 is that in this example, both the first-level solid-liquid separation equipment and the second-level solid-liquid separation equipment use a scraper discharge centrifuge, and the Na2SO4 obtained from the first-level solid-liquid separation equipment 4 Suspended solids are dried by a sodium sulfate dryer, and then sent to a sodium sulfate automatic packaging machine to obtain Na2SO4 products. NaNO3 suspended solids obtained from secondary solid-liquid separation equipment are dried by a sodium nitrate dryer, and then sent to nitric acid Sodium automatic packaging machine to obtain NaNO3 products, among which, sodium sulfate dryer and sodium nitrate dryer are both used as vibrating fluidized bed dryers, and sodium nitrate crystallizers are DTB crystallizers.
实施例15: Example 15:
本实施例与实施例1的区别在于:在本实施例中,一级固液分离设备和二级固液分离设备均采用活塞推料离心机,由一级固液分离设备获得的Na2SO4悬浮固体经硫酸钠干燥机干燥后,再送入硫酸钠自动包装机,获得Na2SO4产品,由二级固液分离设备获得的NaNO3悬浮固体经硝酸钠干燥机干燥后,再送入硝酸钠自动包装机,获得NaNO3产品,其中,其中,硫酸钠干燥机和硝酸钠干燥机均采用为气流干燥机,硝酸钠结晶器采用OSLO结晶器。 The difference between this example and Example 1 is that in this example, both the first-level solid-liquid separation equipment and the second-level solid-liquid separation equipment use piston pusher centrifuges, and the Na2SO4 obtained from the first-level solid-liquid separation equipment 4 Suspended solids are dried by a sodium sulfate dryer, and then sent to a sodium sulfate automatic packaging machine to obtain Na2SO4 products. NaNO3 suspended solids obtained from secondary solid-liquid separation equipment are dried by a sodium nitrate dryer, and then sent to nitric acid Sodium automatic packaging machine to obtain NaNO3 products, among which, sodium sulfate dryer and sodium nitrate dryer are both used as airflow dryers, and sodium nitrate crystallizers are OSLO crystallizers.
实施例16: Example 16:
本实施例适用于原烟气污染物含量为9000mg/Nm3的工业环境,该原烟气包括体积比为39:1的烟道气和辅助烟气,其中,辅助烟气沿辅助烟道2送入冲击磨粉碎分级机,烟道气则沿主烟道1被送至气体混合器。 This embodiment is suitable for industrial environments where the pollutant content of the original flue gas is 9000 mg/Nm 3 , the original flue gas includes flue gas and auxiliary flue gas with a volume ratio of 39:1, wherein the auxiliary flue gas is along the auxiliary flue 2 The flue gas is sent to the impact mill, pulverizer and classifier, and the flue gas is sent to the gas mixer along the main flue 1.
在辅助烟道2内依次设置有磨粉机、分级机以及高压引风机,辅助烟气沿辅助烟道2入口送入辅助烟道2的磨粉机;吸收剂首先送入吸收剂料仓,然后经吸收剂输送装置后送至吸收剂计量分配装置,计量后再送入磨粉机,吸收剂在磨粉机内的空间分散和湍动,并通过磨粉机和辅助烟气的协同作用被破碎,被破碎的吸收剂在辅助烟气的带动下送至分级机进行筛选,调节分级机转速至1000r/min,控制粉碎后吸收剂的颗粒度为≤20μm,吸收剂颗粒度>20μm的吸收剂返回磨粉机继续进行粉碎,满足颗粒度为≤20μm的吸收剂则与辅助烟气混合获得气粉混合物;高压引风机的目的在于为辅助烟气提供动力,使辅助烟气能带动吸收剂从磨粉机送入分级机,所获得的气粉混合物还具有一定的压力,能稳定的送入气体混合器,与烟道气进行反应。在本实施例中,吸收剂选用NaHCO3,其引入量与辅助烟气的最大混合比为920g/Nm3,高压引风机的压力设定为13kPa,该操作压力一部分为克服磨粉机和分级机的阻力,约8kPa,另一部分为克服气体混合器的压力,约5 kPa,即:送至气体混合器的气粉混合物的压力为5 kPa。 A pulverizer, a classifier and a high-pressure induced draft fan are arranged in sequence in the auxiliary flue 2, and the auxiliary flue gas is sent to the pulverizer of the auxiliary flue 2 along the entrance of the auxiliary flue 2; the absorbent is first sent into the absorbent silo, Then it is sent to the absorbent metering and distribution device through the absorbent conveying device, and then sent to the pulverizer after metering. The absorbent is dispersed and turbulent in the space in the pulverizer, and is absorbed by the synergistic effect of the pulverizer and auxiliary flue gas. Crushed, the crushed absorbent is driven by the auxiliary flue gas to the classifier for screening, adjust the speed of the classifier to 1000r/min, control the particle size of the crushed absorbent to be ≤20μm, and absorb the particle size of the absorbent >20μm The absorbent returns to the pulverizer to continue crushing, and the absorbent with a particle size of ≤20 μm is mixed with the auxiliary flue gas to obtain a gas-powder mixture; the purpose of the high-pressure induced draft fan is to provide power for the auxiliary flue gas, so that the auxiliary flue gas can drive the absorbent From the pulverizer to the classifier, the obtained gas-powder mixture has a certain pressure and can be stably sent to the gas mixer to react with the flue gas. In this example, NaHCO 3 is selected as the absorbent, the maximum mixing ratio of its introduction amount and auxiliary flue gas is 920g/Nm 3 , the pressure of the high-pressure induced draft fan is set at 13kPa, and part of the operating pressure is to overcome the pulverizer and classification The resistance of the machine is about 8kPa, and the other part is to overcome the pressure of the gas mixer, which is about 5kPa, that is, the pressure of the gas-powder mixture sent to the gas mixer is 5kPa.
在本实施例中,为避免吸收剂颗粒对高压引风机的磨损和腐蚀,高压引风机的流道应采用耐磨蚀处理,具有增加高压引风机的耐磨程度和提高高压引风机使用寿命的有益效果。 In this embodiment, in order to avoid the wear and corrosion of the absorbent particles on the high-pressure induced draft fan, the flow path of the high-pressure induced draft fan should be treated with anti-corrosion treatment, which has the effect of increasing the wear resistance of the high-pressure induced draft fan and improving the service life of the high-pressure induced draft fan Beneficial effect.
吸收剂经冲击磨粉碎分级机预处理后,在辅助烟道2内对辅助烟气的粗净化率可达到95%,获得的气粉混合物再通过辅助烟道2出口以5kPa的压力送至气体混合器,与主烟道1内的烟道气进行混合,气粉混合物中的吸收剂与烟道气的最大混合比为46g/Nm3,经充分混合反应后,烟道气的净化率可达到85%,无需进行气粉分离,直接通过主烟道1送至烟气净化的后续工序——吸收塔4。 After the absorbent is pretreated by the impact mill, pulverizer and classifier, the rough purification rate of the auxiliary flue gas in the auxiliary flue 2 can reach 95%, and the obtained gas-powder mixture is sent to the gas at a pressure of 5kPa through the outlet of the auxiliary flue 2. The mixer is used to mix with the flue gas in the main flue 1. The maximum mixing ratio of the absorbent in the gas-powder mixture to the flue gas is 46g/Nm 3 . After full mixing and reaction, the flue gas purification rate can be It reaches 85%, without the need for gas-powder separation, and it is directly sent to the subsequent process of flue gas purification—absorption tower 4 through the main flue 1.
在本实施例中,吸收塔4包括喷淋层3以及脱硫液循环系统,如图3所述,主烟道1连接在吸收塔4的中部,在吸收塔4的顶部设有供净化气排出的烟道5,在吸收塔4的底部则设有供脱硫浆液排出的废水管道6,其具体操作流程如下:气粉混合物被送入主烟道1与烟道气混合反应后形成的烟气混合物再通过主烟道1送入吸收塔4,喷淋层3布置在吸收塔4内,例如,在吸收塔4内布置有三层喷淋层3,脱硫液循环系统对循环泵7加压后,将脱硫液由三层喷淋层3上分布的喷嘴高压喷出,并形成大量的比表面积较大的脱硫雾滴,一方面,烟气混合物进入吸收塔4的中部,在塔内迅速降温增湿,并与逆向高速运动的脱硫雾滴迎头接触,发生强烈紊流作用,气、液两相进行充分传质传热,烟气混合物中的SO2被大量吸收;另一方面,烟气混合物中的吸收剂颗粒进入塔内后,同样随气流逆流而上,与自上而下的脱硫液充分的接触,过量的吸收剂颗粒溶解到脱硫液中,随脱硫浆液在脱硫液循环系统的作用下在塔内循环继续吸收烟气中残留的SO2、NOY及重金属氧化物,三层喷嘴产生的喷淋雾锥对脱硫塔截面的覆盖率可以达到200%以上,SO2的脱除效率可高达到99%,脱硫后的净化气达到国家排放标准后可直接由烟道5进行排放,脱硫浆液在循环过程中,由于不断的吸收SO2,当脱硫浆液中Na2SO4的浓度达到24%后,即由废水管道6送至污水处理站。在上述过程中,脱硫液可选用碳酸氢钠溶液。 In this embodiment, the absorption tower 4 includes a spray layer 3 and a desulfurization liquid circulation system. As shown in FIG. At the bottom of the absorption tower 4, there is a waste water pipeline 6 for discharging the desulfurization slurry. The specific operation process is as follows: the gas-powder mixture is sent into the main flue 1 and the flue gas formed after the flue gas is mixed and reacted The mixture is then sent to the absorption tower 4 through the main flue 1, and the spray layer 3 is arranged in the absorption tower 4, for example, three layers of spray layers 3 are arranged in the absorption tower 4, after the desulfurization liquid circulation system pressurizes the circulation pump 7 , the desulfurization liquid is sprayed at high pressure from the nozzles distributed on the three-layer spray layer 3, and a large number of desulfurization mist droplets with a large specific surface area are formed. On the one hand, the flue gas mixture enters the middle part of the absorption tower 4 and rapidly cools down in the tower Humidification, and head-on contact with the desulfurization droplets moving in the reverse direction at high speed, strong turbulent flow occurs, the gas and liquid two phases conduct sufficient mass and heat transfer, and SO 2 in the flue gas mixture is absorbed in large quantities; on the other hand, the flue gas After the absorbent particles in the mixture enter the tower, they also go up with the air flow countercurrently and fully contact with the desulfurization liquid from top to bottom. Under the action, the circulation in the tower continues to absorb the residual SO 2 , NO Y and heavy metal oxides in the flue gas. The spray mist cone generated by the three-layer nozzle can cover more than 200% of the desulfurization tower section, and the removal of SO 2 The efficiency can be as high as 99%. The desulfurized purified gas can be discharged directly from the flue 5 after reaching the national emission standard. During the circulation of the desulfurized slurry, due to the continuous absorption of SO 2 , when the concentration of Na 2 SO 4 in the desulfurized slurry After reaching 24%, it is sent to the sewage treatment station by the waste water pipeline 6. In the above process, sodium bicarbonate solution can be used as the desulfurization solution.
洗涤浆液由吸收塔4底部的废水管道6排出,靠近吸收塔4的位置设置有连接计量输送泵的管道,该计量输送泵用于实现絮凝剂的计量加入,在本实施例中,絮凝剂为质量分数为0.1%的水溶液,由聚丙烯酰胺和聚丙烯酰钠组成,其中,聚丙烯酰胺和聚丙烯酰钠的质量比例为1:3。在实际操作过程中,絮凝剂加入量应根据原烟气中的粉尘含量来确定,通常情况下,絮凝剂的使用量为洗涤浆液中粉尘质量的0.20%。如图1所示,为使絮凝剂与洗涤浆液(即:脱硫脱硝废水)快速混合均匀,废水管道6上布置有螺旋片式管道混合器,由螺旋片式管道混合器将混合有絮凝剂的洗涤浆液送至斜管沉淀池,用以将洗涤浆液中的粉尘和杂质絮凝沉降下来,之后布置废水过滤器,斜管沉淀池内的上部清液送入多效蒸发器进行蒸发浓缩,获得浓缩废水;沉降池内的沉淀污泥送入废水过滤器,用于絮凝沉降下来的杂质和粉尘,过滤获得的废渣外运,滤液再返回至多效蒸发器循环蒸发浓缩。 The washing slurry is discharged from the waste water pipeline 6 at the bottom of the absorption tower 4, and a pipeline connected to a metering delivery pump is arranged near the absorption tower 4. The metering delivery pump is used to realize the metered addition of the flocculant. In this embodiment, the flocculant is The aqueous solution with a mass fraction of 0.1% is composed of polyacrylamide and sodium polyacrylamide, wherein the mass ratio of polyacrylamide and sodium polyacrylamide is 1:3. In the actual operation process, the amount of flocculant added should be determined according to the dust content in the original flue gas. Usually, the amount of flocculant used is 0.20% of the dust mass in the washing slurry. As shown in Figure 1, in order to quickly mix the flocculant with the washing slurry (i.e. desulfurization and denitrification wastewater) uniformly, a spiral blade pipeline mixer is arranged on the wastewater pipeline 6, and the spiral blade pipeline mixer mixes the flocculant The washing slurry is sent to the inclined tube sedimentation tank to flocculate and settle the dust and impurities in the washing slurry, and then the wastewater filter is arranged, and the supernatant in the inclined tube sedimentation tank is sent to the multi-effect evaporator for evaporation and concentration to obtain concentrated wastewater ; The sedimentation sludge in the settling tank is sent to the waste water filter for flocculation of the settled impurities and dust, and the waste residue obtained by filtration is transported outside, and the filtrate is returned to the multi-effect evaporator to circulate and evaporate and concentrate.
由多效蒸发器获得的浓缩废水被送入一级固液分离设备实现Na2SO4的分离,分别获得Na2SO4悬浮固体和一级滤液,该一级滤液再依次送至硝酸钠结晶器和二级固液分离设备,实现NaNO3的分离,分别获得NaNO3悬浮固体和二级滤液,在本实施例中,Na2SO4悬浮固体经硫酸钠干燥机干燥后,再送入硫酸钠自动包装机,即可获得Na2SO4产品;NaNO3悬浮固体经硝酸钠干燥机干燥后,再送入硝酸钠自动包装机,即可获得NaNO3产品。在实际生产过程中,一级固液分离设备和二级固液分离设备均采用卧式螺旋离心机,硝酸钠结晶器采用FC结晶器,硫酸钠干燥机和硝酸钠干燥机均采用回转干燥机。 The concentrated waste water obtained by the multi-effect evaporator is sent to the primary solid-liquid separation equipment to realize the separation of Na 2 SO 4 , and Na 2 SO 4 suspended solids and primary filtrate are obtained respectively, and the primary filtrate is sent to sodium nitrate crystallization in turn device and secondary solid-liquid separation equipment to realize the separation of NaNO 3 and obtain NaNO 3 suspended solids and secondary filtrate respectively . Automatic packaging machine, Na 2 SO 4 product can be obtained; NaNO 3 suspended solid is dried by sodium nitrate dryer, and then sent to sodium nitrate automatic packaging machine, NaNO 3 product can be obtained. In the actual production process, the first-level solid-liquid separation equipment and the second-level solid-liquid separation equipment adopt horizontal screw centrifuges, the sodium nitrate crystallizer adopts FC crystallizer, and the sodium sulfate dryer and sodium nitrate dryer adopt rotary dryer .
实施例17: Example 17:
本实施例与实施例16的区别在于:本实施例在一级固液分离设备与硝酸钠结晶器之间设置有管式换热器,一级滤液与二级滤液通过管式换热器进行热交换,达到使一级滤液降温,二级滤液预热的目的,其工作流程如下:一级滤液和二级滤液分别送入管式换热器中,一级滤液经换热器降温后送入硝酸钠结晶器;二级滤液经换热器升温后送入废水蒸发器,再次蒸发浓缩后送至一级固液分离设备完成后续Na2SO4和NaNO3的分离。 The difference between this embodiment and Embodiment 16 is that: this embodiment is provided with a tubular heat exchanger between the first-level solid-liquid separation equipment and the sodium nitrate crystallizer, and the first-level filtrate and the second-level filtrate are separated by the tubular heat exchanger. Heat exchange to achieve the purpose of cooling the primary filtrate and preheating the secondary filtrate. The working process is as follows: the primary filtrate and the secondary filtrate are sent to the tubular heat exchanger respectively, and the primary filtrate is sent to the into the sodium nitrate crystallizer; the secondary filtrate is sent to the waste water evaporator after being heated by the heat exchanger, evaporated and concentrated again, and then sent to the primary solid-liquid separation equipment to complete the subsequent separation of Na2SO4 and NaNO3 .
实施例18: Example 18:
本实施例与实施例17的区别在于:本实施例在磨粉机上还连接有空气管道9,其目的在于:方便操作过程中气流的灵活使用,在实际使用时,吸收剂还可在送入磨粉机外接空气的辅助下,在磨粉机内的空间分散和湍动,并通过磨粉机和辅助烟气的协同作用被破碎。 The difference between this embodiment and Embodiment 17 is that this embodiment is also connected with an air duct 9 on the pulverizer. With the aid of the external air of the mill, it disperses and turbulences in the space inside the mill, and is crushed through the synergistic effect of the mill and the auxiliary flue gas.
实施例19: Example 19:
适用于原烟气污染物含量为6000mg/Nm3的工业环境,原烟气包括体积比为14:1的烟道气和辅助烟气,其中,辅助烟气沿辅助烟道2送入冲击磨粉碎分级机,烟道气则沿主烟道1被送至气体混合器。 It is suitable for industrial environments where the pollutant content of the original flue gas is 6000mg/Nm3. The original flue gas includes flue gas and auxiliary flue gas with a volume ratio of 14:1. The auxiliary flue gas is sent to the impact mill along the auxiliary flue 2 for crushing Classifier, the flue gas is sent to the gas mixer along the main flue 1.
在辅助烟道2内依次设置有高压引风机、磨粉机以及分级机,辅助烟气沿辅助烟道2入口依次送入辅助烟道2内的高压引风机和磨粉机;吸收剂首先送入吸收剂料仓,然后经吸收剂输送装置后送至吸收剂计量分配装置,计量后再送入磨粉机,吸收剂在磨粉机内的空间分散和湍动,并通过磨粉机和辅助烟气的协同作用被破碎,被破碎的吸收剂在辅助烟气的带动下送至分级机进行筛选,调节分级机转速至800r/min,控制粉碎后吸收剂的颗粒度为≤30μm,吸收剂颗粒度>30μm的吸收剂返回磨粉机继续进行粉碎,满足颗粒度为≤30μm的吸收剂则与辅助烟气混合获得气粉混合物;高压引风机的目的在于为辅助烟气提供动力,使辅助烟气能带动吸收剂从磨粉机送入分级机,所获得的气粉混合物还具有一定的压力,能稳定的送入气体混合器,与烟道气进行反应。在本实施例中,吸收剂选用Na2CO3,其引入量与辅助烟气的最大混合比为150g/Nm3,高压引风机的压力设定为12kPa,该操作压力一部分为克服磨粉机和分级机的阻力,约7kPa,另一部分为克服气体混合器的压力,约5kPa,即:送至气体混合器的气粉混合物的压力为5 kPa。 In the auxiliary flue 2, a high-pressure induced draft fan, a pulverizer and a classifier are sequentially arranged, and the auxiliary flue gas is sent to the high-pressure induced draft fan and the pulverizer in the auxiliary flue 2 along the entrance of the auxiliary flue 2; into the absorbent silo, and then sent to the absorbent metering and distribution device through the absorbent conveying device, and then sent to the pulverizer after metering. The absorbent is dispersed and turbulent in the space of the pulverizer, and passed through the pulverizer and auxiliary The synergistic effect of the flue gas is crushed, and the crushed absorbent is sent to the classifier for screening under the drive of the auxiliary flue gas. The absorbent with a particle size > 30 μm returns to the pulverizer to continue crushing, and the absorbent with a particle size of ≤ 30 μm is mixed with the auxiliary flue gas to obtain a gas-powder mixture; the purpose of the high-pressure induced draft fan is to provide power for the auxiliary flue gas, so that the auxiliary The flue gas can drive the absorbent from the pulverizer to the classifier, and the obtained gas-powder mixture has a certain pressure, which can be stably sent to the gas mixer to react with the flue gas. In this example, Na 2 CO 3 is selected as the absorbent, the maximum mixing ratio of its introduction amount and auxiliary flue gas is 150g/Nm 3 , the pressure of the high-pressure induced draft fan is set at 12kPa, and part of the operating pressure is to overcome the And the resistance of the classifier is about 7kPa, and the other part is to overcome the pressure of the gas mixer, about 5kPa, that is: the pressure of the gas-powder mixture sent to the gas mixer is 5 kPa.
吸收剂经冲击磨粉碎分级机预处理后,在辅助烟道2内对辅助烟气的粗净化率可达到95%,获得的气粉混合物再通过辅助烟道2出口以5kPa的压力送至气体混合器,与主烟道1内的烟道气进行混合,气粉混合物中的吸收剂与烟道气的最大混合比为10g/Nm3,经充分混合反应后,烟道气的净化率可达到90%,无需进行气粉分离,直接通过主烟道1送至烟气净化的后续工序——吸收塔4。 After the absorbent is pretreated by the impact mill, pulverizer and classifier, the rough purification rate of the auxiliary flue gas in the auxiliary flue 2 can reach 95%, and the obtained gas-powder mixture is sent to the gas at a pressure of 5kPa through the outlet of the auxiliary flue 2. The mixer is used to mix the flue gas in the main flue 1. The maximum mixing ratio of the absorbent in the gas-powder mixture to the flue gas is 10g/Nm 3 . When it reaches 90%, there is no need for gas-powder separation, and it is directly sent to the subsequent process of flue gas purification-absorption tower 4 through the main flue 1.
在本实施例中,吸收塔4包括设有喷淋层3以及脱硫液循环系统,如图3所述,主烟道1连接在吸收塔4的中部,在吸收塔4的顶部设有供净化气排出的烟道5,在吸收塔4的底部则设有供脱硫浆液排出的废水管道6,其具体操作流程如下:气粉混合物被送入主烟道1与烟道气混合反应后形成的烟气混合物再通过主烟道1送入吸收塔4,喷淋层3布置在吸收塔4内,例如,在吸收塔4内布置有三层喷淋层3,脱硫液循环系统对循环泵7加压后,将脱硫液由三层喷淋层3上分布的喷嘴高压喷出,并形成大量的比表面积较大的脱硫雾滴,一方面,烟气混合物进入吸收塔4的中部,在塔内迅速降温增湿,并与逆向高速运动的脱硫雾滴迎头接触,发生强烈紊流作用,气、液两相进行充分传质传热,烟气混合物中的SO2被大量吸收;另一方面,烟气混合物中的吸收剂颗粒进入塔内后,同样随气流逆流而上,与自上而下的脱硫液充分的接触,过量的吸收剂颗粒溶解到脱硫液中,随脱硫浆液在脱硫液循环系统的作用下在塔内循环继续吸收烟气中残留的SO2、NOY及重金属氧化物,三层喷嘴产生的喷淋雾锥对脱硫塔截面的覆盖率可以达到200%以上,SO2的脱除效率可高达到99%,脱硫后的净化气达到国家排放标准后可直接由烟道5进行排放,脱硫浆液在循环过程中,由于不断的吸收SO2,当脱硫浆液中Na2SO4的浓度达到26%后,即由废水管道6送至污水处理站。在上述过程中,脱硫液可选用碳酸氢钠溶液。 In this embodiment, the absorption tower 4 includes a spray layer 3 and a desulfurization liquid circulation system. As shown in FIG. The flue 5 through which the gas is discharged is provided at the bottom of the absorption tower 4 with a waste water pipeline 6 for discharging the desulfurization slurry. The flue gas mixture is then sent to the absorption tower 4 through the main flue 1, and the spray layer 3 is arranged in the absorption tower 4. For example, there are three layers of spray layers 3 arranged in the absorption tower 4, and the desulfurization liquid circulation system adds to the circulation pump 7 After desulfurization, the desulfurization liquid is sprayed at high pressure from the nozzles distributed on the three-layer spray layer 3, and a large number of desulfurization mist droplets with a large specific surface area are formed. On the one hand, the flue gas mixture enters the middle part of the absorption tower 4, Rapid cooling and humidification, and head-on contact with desulfurization mist droplets moving in the opposite direction at high speed, a strong turbulent flow occurs, the gas and liquid two phases conduct sufficient mass transfer and heat transfer, and a large amount of SO 2 in the flue gas mixture is absorbed; on the other hand, After the absorbent particles in the flue gas mixture enter the tower, they also go up with the air flow countercurrently and fully contact the desulfurization liquid from top to bottom. The excess absorbent particles dissolve into the desulfurization liquid and circulate in the desulfurization liquid with the desulfurization slurry Under the function of the system, the circulation in the tower continues to absorb the residual SO 2 , NO Y and heavy metal oxides in the flue gas. The spray mist cone generated by the three-layer nozzle can cover more than 200% of the desulfurization tower section, and the SO 2 The removal efficiency can reach as high as 99%. The purified gas after desulfurization can be directly discharged from the flue 5 after reaching the national emission standard. During the circulation process of the desulfurization slurry, due to the continuous absorption of SO 2 , when the Na 2 SO 4 in the desulfurization slurry After the concentration of the concentration reaches 26%, it is sent to the sewage treatment station by the waste water pipeline 6. In the above process, sodium bicarbonate solution can be used as the desulfurization solution.
洗涤浆液由吸收塔4底部的废水管道6排出,靠近吸收塔4的位置设置有连接计量输送泵的管道,该计量输送泵用于实现絮凝剂的计量加入,在本实施例中,絮凝剂为质量分数为0.075%的水溶液,由聚丙烯酰胺和聚丙烯酰钠组成,其中,聚丙烯酰胺和聚丙烯酰钠的质量比例为1:3。在实际操作过程中,絮凝剂加入量应根据原烟气中的粉尘含量来确定,通常情况下,絮凝剂的使用量为洗涤浆液中粉尘质量的0.12%。如图1所示,为使絮凝剂与洗涤浆液(即:脱硫脱硝废水)快速混合均匀,废水管道6上布置有多孔板式管道混合器,其位置靠近吸收塔4,由多孔板式管道混合器将混合有絮凝剂的洗涤浆液送至刮板沉淀池,用以将洗涤浆液中的粉尘和杂质絮凝沉降下来,之后布置废水过滤器,刮板沉淀池内的上部清液送入MVR蒸发器进行蒸发浓缩,获得浓缩废水;刮板沉淀池内的沉淀污泥送入废水过滤器,用于过滤沉降下来的杂质和粉尘,过滤获得的废渣外运,滤液再返回至多效蒸发器循环蒸发浓缩。 The washing slurry is discharged from the waste water pipeline 6 at the bottom of the absorption tower 4, and a pipeline connected to a metering delivery pump is arranged near the absorption tower 4. The metering delivery pump is used to realize the metered addition of the flocculant. In this embodiment, the flocculant is The aqueous solution with a mass fraction of 0.075% is composed of polyacrylamide and sodium polyacrylamide, wherein the mass ratio of polyacrylamide and sodium polyacrylamide is 1:3. In the actual operation process, the amount of flocculant added should be determined according to the dust content in the original flue gas. Usually, the amount of flocculant used is 0.12% of the dust mass in the washing slurry. As shown in Figure 1, in order to quickly mix the flocculant with the washing slurry (i.e. desulfurization and denitrification wastewater), a porous plate pipeline mixer is arranged on the wastewater pipeline 6, which is located close to the absorption tower 4, and the porous plate pipeline mixer will The washing slurry mixed with flocculant is sent to the scraper sedimentation tank to flocculate and settle the dust and impurities in the washing slurry, and then the waste water filter is arranged, and the supernatant in the scraper sedimentation tank is sent to the MVR evaporator for evaporation and concentration , to obtain concentrated wastewater; the sedimentation sludge in the scraper sedimentation tank is sent to the wastewater filter to filter the settled impurities and dust, and the waste residue obtained by filtering is transported outside, and the filtrate is returned to the multi-effect evaporator to circulate and evaporate and concentrate.
由MVR蒸发器获得的浓缩废水被送入一级固液分离设备实现Na2SO4的分离,分别获得Na2SO4悬浮固体和一级滤液,该一级滤液再依次送至硝酸钠结晶器和二级固液分离设备,实现NaNO3的分离,分别获得NaNO3悬浮固体和二级滤液,在本实施例中,Na2SO4悬浮固体经硫酸钠干燥机干燥后,再送入硫酸钠自动包装机,即可获得Na2SO4产品;NaNO3悬浮固体经硝酸钠干燥机干燥后,再送入硝酸钠自动包装机,即可获得NaNO3产品。在实际生产过程中,一级固液分离设备和二级固液分离设备均采用真空带式过滤机,硝酸钠结晶器采用DTB结晶器,硫酸钠干燥机和硝酸钠干燥机均采用沸腾干燥机。 The concentrated wastewater obtained from the MVR evaporator is sent to the first-stage solid-liquid separation equipment to realize the separation of Na 2 SO 4 , to obtain Na 2 SO 4 suspended solids and the first-stage filtrate respectively, and the first-stage filtrate is sent to the sodium nitrate crystallizer in turn and secondary solid-liquid separation equipment to realize the separation of NaNO 3 and obtain NaNO 3 suspended solids and secondary filtrate respectively . Packaging machine, Na 2 SO 4 product can be obtained; NaNO 3 suspended solid is dried by sodium nitrate dryer, and then sent to sodium nitrate automatic packaging machine, NaNO 3 product can be obtained. In the actual production process, the first-level solid-liquid separation equipment and the second-level solid-liquid separation equipment adopt vacuum belt filters, the sodium nitrate crystallizer adopts DTB crystallizer, and the sodium sulfate dryer and sodium nitrate dryer adopt boiling dryer .
实施例20: Example 20:
本实施例与实施例19的区别在于:本实施例在一级固液分离设备与硝酸钠结晶器之间设置有螺旋板式换热器,一级滤液与二级滤液通过螺旋板式换热器进行热交换,达到使一级滤液降温,二级滤液预热的目的,其工作流程如下:一级滤液和二级滤液分别送入管式换热器中,一级滤液经换热器降温后送入硝酸钠结晶器;二级滤液经换热器升温后送入废水蒸发器,再次蒸发浓缩后送至一级固液分离设备完成后续Na2SO4和NaNO3的分离。 The difference between this embodiment and Embodiment 19 is that in this embodiment, a spiral plate heat exchanger is arranged between the primary solid-liquid separation equipment and the sodium nitrate crystallizer, and the primary filtrate and the secondary filtrate are separated by the spiral plate heat exchanger. Heat exchange to achieve the purpose of cooling the primary filtrate and preheating the secondary filtrate. The working process is as follows: the primary filtrate and the secondary filtrate are sent to the tubular heat exchanger respectively, and the primary filtrate is sent to the into the sodium nitrate crystallizer; the secondary filtrate is sent to the waste water evaporator after being heated by the heat exchanger, evaporated and concentrated again, and then sent to the primary solid-liquid separation equipment to complete the subsequent separation of Na2SO4 and NaNO3 .
实施例21: Example 21:
本实施例与实施例19的区别在于:本实施例在磨粉机上还连接有空气管道9,其目的在于:方便操作过程中气流的灵活使用,在实际使用时,吸收剂还可在送入磨粉机外接空气的辅助下,在磨粉机内的空间分散和湍动,并通过磨粉机和辅助烟气的协同作用被破碎。 The difference between this embodiment and Embodiment 19 is that this embodiment is also connected with an air duct 9 on the pulverizer. With the aid of the external air of the mill, it disperses and turbulences in the space inside the mill, and is crushed through the synergistic effect of the mill and the auxiliary flue gas.
实施例22: Example 22:
本实施例与实施例16的区别在于:本实施例适用于污染物含量在4000mg/Nm3的范围内的原烟气的粗净化,原烟气包括体积比为12:1的烟道气和辅助烟气,其中,辅助烟气沿辅助烟道2送入冲击磨粉碎分级机,烟道气则沿主烟道1被送至气体混合器。 The difference between this example and Example 16 is that this example is suitable for rough purification of raw flue gas with a pollutant content in the range of 4000 mg/Nm 3 , and the raw flue gas includes flue gas with a volume ratio of 12:1 and Auxiliary flue gas, wherein the auxiliary flue gas is sent to the impact mill crushing classifier along the auxiliary flue 2, and the flue gas is sent to the gas mixer along the main flue 1.
在辅助烟道2内依次设置有磨粉机、分级机以及高压引风机,辅助烟气沿辅助烟道2入口送入辅助烟道2的磨粉机;吸收剂首先送入吸收剂料仓,然后经吸收剂输送装置后送至吸收剂计量分配装置,计量后再送入磨粉机,吸收剂在磨粉机内的空间分散和湍动,并通过磨粉机和辅助烟气的协同作用被破碎,被破碎的吸收剂在辅助烟气的带动下送至分级机进行筛选,调节分级机转速至800r/min,控制粉碎后吸收剂的颗粒度为≤30μm,吸收剂颗粒度>30μm的吸收剂返回磨粉机继续进行粉碎,满足颗粒度为≤30μm的吸收剂则与辅助烟气混合获得气粉混合物;高压引风机的目的在于为辅助烟气提供动力,使辅助烟气能带动吸收剂从磨粉机送入分级机,所获得的气粉混合物还具有一定的压力,能稳定的送入气体混合器,与烟道气进行反应。在本实施例中,吸收剂选用质量比为NaHCO3:Mg(HCO3)2=1:0.1组成的混合物,其引入量与辅助烟气的最大混合比为143g/Nm3,高压引风机的压力设定为12kPa,该操作压力一部分为克服磨粉机和分级机的阻力,约7kPa,另一部分为克服气体混合器的压力,约5 kPa,即:送至气体混合器的气粉混合物的压力为5 kPa。 A pulverizer, a classifier and a high-pressure induced draft fan are arranged in sequence in the auxiliary flue 2, and the auxiliary flue gas is sent to the pulverizer of the auxiliary flue 2 along the entrance of the auxiliary flue 2; the absorbent is first sent into the absorbent silo, Then it is sent to the absorbent metering and distribution device through the absorbent conveying device, and then sent to the pulverizer after metering. The absorbent is dispersed and turbulent in the space in the pulverizer, and is absorbed by the synergistic effect of the pulverizer and auxiliary flue gas. Broken, the crushed absorbent is driven by the auxiliary flue gas to the classifier for screening, adjust the speed of the classifier to 800r/min, control the particle size of the crushed absorbent to be ≤30μm, and absorb the particle size of the absorbent >30μm The absorbent returns to the pulverizer to continue crushing, and the absorbent with a particle size of ≤30 μm is mixed with the auxiliary flue gas to obtain a gas-powder mixture; the purpose of the high-pressure induced draft fan is to provide power for the auxiliary flue gas, so that the auxiliary flue gas can drive the absorbent From the pulverizer to the classifier, the obtained gas-powder mixture has a certain pressure and can be stably sent to the gas mixer to react with the flue gas. In this example, the mass ratio of the absorbent is NaHCO 3 : Mg(HCO 3 ) 2 = 1:0.1, the maximum mixing ratio of its introduction amount and auxiliary smoke is 143g/Nm 3 The pressure is set at 12kPa, part of the operating pressure is to overcome the resistance of the mill and classifier, about 7kPa, and the other part is to overcome the pressure of the gas mixer, about 5kPa, that is: the gas-powder mixture sent to the gas mixer The pressure is 5 kPa.
吸收剂经冲击磨粉碎分级机预处理后,在辅助烟道2内对辅助烟气的粗净化率可达到92%,获得的气粉混合物再通过辅助烟道2出口以5 kPa的压力送至气体混合器,与主烟道1内的烟道气进行混合,气粉混合物中的吸收剂与烟道气的最大混合比为11g/Nm3,经充分混合反应后,烟道气的净化率可达到80%,无需进行气粉分离,直接通过主烟道1送至吸收塔4。 After the absorbent is pretreated by the impact mill, pulverizer and classifier, the rough purification rate of the auxiliary flue gas in the auxiliary flue 2 can reach 92%, and the obtained gas-powder mixture is sent to the The gas mixer is used to mix the flue gas in the main flue 1. The maximum mixing ratio of the absorbent in the gas-powder mixture to the flue gas is 11g/Nm 3 . It can reach 80%, without gas-powder separation, directly sent to the absorption tower 4 through the main flue 1.
在本实施例中,为避免烟气中的污染物对高压引风机的磨损和腐蚀,高压引风机的流动应采用耐磨蚀处理,具有增加高压引风机的耐磨程度和提高高压引风机使用寿命的有益效果。 In this embodiment, in order to avoid the wear and corrosion of the pollutants in the flue gas on the high-pressure induced draft fan, the flow of the high-pressure induced draft fan should be treated with anti-corrosion treatment, which can increase the wear resistance of the high-pressure induced draft fan and improve the use of the high-pressure induced draft fan. Beneficial effects on longevity.
实施例23: Example 23:
本实施例适用于污染物含量在8000mg/Nm3的范围内的原烟气的粗净化,原烟气包括体积比为18:1的烟道气和辅助烟气,其中,辅助烟气沿辅助烟道2送入冲击磨粉碎分级机,烟道气则沿主烟道1被送至气体混合器。 This embodiment is suitable for rough purification of raw flue gas with a pollutant content in the range of 8000 mg/Nm 3 . The raw flue gas includes flue gas and auxiliary flue gas with a volume ratio of 18:1, wherein the auxiliary flue gas is along the auxiliary flue gas. The flue 2 is sent to the impact mill, pulverizer and classifier, and the flue gas is sent to the gas mixer along the main flue 1.
在辅助烟道2内依次设置有高压引风机、磨粉机以及分级机,辅助烟气沿辅助烟道2入口依次送入辅助烟道2内的高压引风机和磨粉机;吸收剂首先送入吸收剂料仓,然后经吸收剂输送装置后送至吸收剂计量分配装置,计量后再送入磨粉机,吸收剂在磨粉机内的空间分散和湍动,并通过磨粉机和辅助烟气的协同作用被破碎,被破碎的吸收剂在辅助烟气的带动下送至分级机进行筛选,调节分级机转速至1000r/min,控制粉碎后吸收剂的颗粒度为≤20μm,吸收剂颗粒度>20μm的吸收剂返回磨粉机继续进行粉碎,满足颗粒度为≤20μm的吸收剂则与辅助烟气混合获得气粉混合物;高压引风机的目的在于为辅助烟气提供动力,使辅助烟气能带动吸收剂从磨粉机送入分级机,所获得的气粉混合物还具有一定的压力,能稳定的送入气体混合器,与烟道气进行反应。在本实施例中,吸收剂选用质量比为Na2CO3:K2CO3=1:0.05组成的混合物,其引入量与辅助烟气的最大混合比为247g/Nm3,高压引风机的压力设定为13kPa,该操作压力一部分为克服磨粉机和分级机的阻力,约8kPa,另一部分为克服气体混合器的压力,约5 kPa,即:送至气体混合器的气粉混合物的压力为5 kPa。 In the auxiliary flue 2, a high-pressure induced draft fan, a pulverizer and a classifier are sequentially arranged, and the auxiliary flue gas is sent to the high-pressure induced draft fan and the pulverizer in the auxiliary flue 2 along the entrance of the auxiliary flue 2; into the absorbent silo, and then sent to the absorbent metering and distribution device through the absorbent conveying device, and then sent to the pulverizer after metering. The absorbent is dispersed and turbulent in the space of the pulverizer, and passed through the pulverizer and auxiliary The synergistic effect of the flue gas is crushed, and the crushed absorbent is sent to the classifier for screening under the drive of the auxiliary flue gas. The absorbent with a particle size > 20 μm returns to the pulverizer for further crushing, and the absorbent with a particle size of ≤ 20 μm is mixed with the auxiliary flue gas to obtain a gas-powder mixture; the purpose of the high-pressure induced draft fan is to provide power for the auxiliary flue gas, so that the auxiliary The flue gas can drive the absorbent from the pulverizer to the classifier, and the obtained gas-powder mixture has a certain pressure, which can be stably sent to the gas mixer to react with the flue gas. In this example, the absorbent is selected as a mixture with a mass ratio of Na 2 CO 3 : K 2 CO 3 =1:0.05, and the maximum mixing ratio of its introduction amount and auxiliary flue gas is 247g/Nm 3 , and the high-pressure induced draft fan The pressure is set at 13kPa, part of the operating pressure is to overcome the resistance of the mill and classifier, about 8kPa, and the other part is to overcome the pressure of the gas mixer, about 5kPa, that is: the gas-powder mixture sent to the gas mixer The pressure is 5 kPa.
吸收剂经冲击磨粉碎分级机预处理后,在辅助烟道2内对辅助烟气的粗净化率可达到94%,获得的气粉混合物再通过辅助烟道2出口以5 kPa的压力送至气体混合器,与主烟道1内的烟道气进行混合,气粉混合物中的吸收剂与烟道气的最大混合比为13g/Nm3,经充分混合反应后,烟道气的净化率可达到89%,无需进行气粉分离,直接通过主烟道1送至吸收塔4。 After the absorbent is pretreated by the impact mill, pulverizer and classifier, the rough purification rate of the auxiliary flue gas in the auxiliary flue 2 can reach 94%, and the obtained gas-powder mixture is sent to the The gas mixer is used to mix the flue gas in the main flue 1. The maximum mixing ratio of the absorbent in the gas-powder mixture to the flue gas is 13g/Nm 3 . After fully mixing and reacting, the purification rate of the flue gas It can reach 89%, without gas-powder separation, and it is directly sent to the absorption tower 4 through the main flue 1.
以上所述,仅是本实用新型的较佳实施例,并非对本实用新型做任何形式上的限制,凡是依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化,均落入本实用新型的保护范围之内。 The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Any simple modification or equivalent change made to the above embodiments according to the technical essence of the utility model falls within the scope of the present utility model. Within the protection scope of the present utility model.
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CN104399363A (en) * | 2014-12-02 | 2015-03-11 | 成都华西堂投资有限公司 | Waste recycling and regenerating device used in flue gas purification method |
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