CN204316231U - A kind of motor for pure electric vehicle casing structure with annular cooling water pipe - Google Patents
A kind of motor for pure electric vehicle casing structure with annular cooling water pipe Download PDFInfo
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- CN204316231U CN204316231U CN201420830971.4U CN201420830971U CN204316231U CN 204316231 U CN204316231 U CN 204316231U CN 201420830971 U CN201420830971 U CN 201420830971U CN 204316231 U CN204316231 U CN 204316231U
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- cooling water
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/64—Electric machine technologies in electromobility
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- Motor Or Generator Cooling System (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及电机机壳领域,特别是涉及一种具有环形冷却水管的纯电动车用电机机壳结构。The utility model relates to the field of motor casings, in particular to a motor casing structure for pure electric vehicles with annular cooling water pipes.
背景技术Background technique
随着国家大力推动新能源汽车的发展,新能源汽车尤其是纯电动汽车已经在各行各业进行应用,如公共交通、机场内部运输等等,纯电动汽车的动力总成中,最重要的是电动机,在一些大型车辆如大客车的结构中,对电动机的要求很高的,其电动机的体积大,往往电动机的外壳尺寸有600mm左右的长度,这就导致了电动机外壳的自身质量以及其承受的质量都是非常大,现有的电动机的外壳多是采用一定厚度的金属材料制成,外壳内部还穿有冷却水管或者开有冷却流道,而且金属外壳多是采用铸造的方式成型,其内部密度不是很高,在没有加强结构的情况下,外壳的强度很难满足使用要求。As the country vigorously promotes the development of new energy vehicles, new energy vehicles, especially pure electric vehicles, have been applied in various industries, such as public transportation, airport internal transportation, etc. The most important thing in the powertrain of pure electric vehicles is Electric motors, in the structure of some large vehicles such as buses, have high requirements for electric motors. The volume of the electric motor is large, and the shell size of the electric motor is often about 600mm in length, which leads to the quality of the electric motor shell and its bearing capacity. The mass of the motor is very large. Most of the existing motor shells are made of metal materials with a certain thickness. The inside of the shell is also equipped with cooling water pipes or cooling channels, and most of the metal shells are formed by casting. The internal density is not very high, and without a reinforced structure, the strength of the shell is difficult to meet the requirements of use.
另外,现有的电机外壳中的冷却水管或者冷却流道多是布置在电机外壳的侧壁中部,离电机内部的定子和转子的距离很远,散热冷却效果不好,在大型电动机的长时间运行过程中会造成散热效果达不到要求,从而影响电动机的正常使用。In addition, the cooling water pipes or cooling channels in the existing motor casing are mostly arranged in the middle of the side wall of the motor casing, which is far away from the stator and rotor inside the motor, and the heat dissipation and cooling effect is not good. During operation, the heat dissipation effect will not meet the requirements, which will affect the normal use of the motor.
发明内容Contents of the invention
本实用新型所要解决的技术问题是提供一种具有环形冷却水管的纯电动车用电机机壳结构,机壳结构简单,散热效果好,强度高,生产工艺操作简单,适用于大型电动车的电机。The technical problem to be solved by the utility model is to provide a pure electric vehicle motor casing structure with an annular cooling water pipe. .
本实用新型解决其技术问题所采用的技术方案是:提供一种具有环形冷却水管的纯电动车用电机机壳结构,包括冷却水管和不锈钢支撑管,所述的不锈钢支撑管的内侧壁与电机的定子紧密接触,所述的不锈钢支撑管的外侧绕着圆周均布有冷却水管,以不锈钢支撑管外圆侧壁上的任意位置的轴向直线为界,该冷却水管从不锈钢支撑管的一端、轴向直线的一侧沿着不锈钢支撑管的圆周面延伸到轴向直线的另一侧,再通过U形管过渡反向延伸回到原来的一侧,如此连续延伸排列,直到排列到不锈钢支撑管的另一端,所述的不锈钢支撑管的外侧面铺设有将冷却水管包裹覆盖的金属主体层,所述的冷却水管的一端为进水口,另一端为出水口。The technical solution adopted by the utility model to solve the technical problem is: to provide a pure electric vehicle motor casing structure with an annular cooling water pipe, including a cooling water pipe and a stainless steel support pipe, the inner side wall of the stainless steel support pipe and the motor The stator of the stainless steel support tube is in close contact with the outer side of the stainless steel support tube. There are cooling water pipes evenly distributed around the circumference, bounded by an axial line at any position on the outer circular side wall of the stainless steel support tube. The cooling water pipe starts from one end of the stainless steel support tube 1. One side of the axial line extends along the circumferential surface of the stainless steel support tube to the other side of the axial line, and then extends back to the original side through the transition of the U-shaped tube, so that it is continuously extended and arranged until it reaches the stainless steel At the other end of the support tube, the outer surface of the stainless steel support tube is laid with a metal main body layer covering the cooling water pipe. One end of the cooling water pipe is a water inlet, and the other end is a water outlet.
作为对本实用新型所述的技术方案的一种补充,所述的冷却水管的进水口和出水口均布置在所述的轴向直线上。As a supplement to the technical solution of the utility model, the water inlet and water outlet of the cooling water pipe are arranged on the axial straight line.
作为对本实用新型所述的技术方案的一种补充,所述的进水口和出水口沿着不锈钢支撑管的径向向外延伸伸出在金属主体层的外侧。As a supplement to the technical solution described in the present invention, the water inlet and water outlet extend outward along the radial direction of the stainless steel support tube and protrude outside the metal main body layer.
作为对本实用新型所述的技术方案的一种补充,所述的进水口和出水口带有外螺纹或者内螺纹。As a supplement to the technical solution described in the utility model, the water inlet and outlet are provided with external threads or internal threads.
有益效果Beneficial effect
本实用新型涉及一种具有环形冷却水管的纯电动车用电机机壳结构,机壳结构简单,具有以下优点:(1)在原来的外壳上增加了不锈钢支撑管,大大提高了外壳的整体强度;(2)不锈钢支撑管与内部的电机定子直接接触,缩短了冷却水管与电机定子之间的距离,有利于热量的传递,环形结构中冷却水与管壁的接触面积大,散热效果好,适用于大型电动车的电机。The utility model relates to a pure electric vehicle motor casing structure with an annular cooling water pipe. The casing structure is simple and has the following advantages: (1) A stainless steel support tube is added to the original casing, which greatly improves the overall strength of the casing (2) The stainless steel support tube is in direct contact with the internal motor stator, which shortens the distance between the cooling water pipe and the motor stator, which is conducive to heat transfer. The contact area between the cooling water and the tube wall in the ring structure is large, and the heat dissipation effect is good. Motors suitable for large electric vehicles.
附图说明Description of drawings
图1是本实用新型的半剖结构图;Fig. 1 is a half-cut structure diagram of the utility model;
图2是本实用新型的立体结构图。Fig. 2 is a three-dimensional structure diagram of the utility model.
具体实施方式Detailed ways
下面结合具体实施例,进一步阐述本实用新型。应理解,这些实施例仅用于说明本实用新型而不用于限制本实用新型的范围。此外应理解,在阅读了本实用新型讲授的内容之后,本领域技术人员可以对本实用新型作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。Below in conjunction with specific embodiment, further set forth the utility model. It should be understood that these embodiments are only used to illustrate the present utility model and are not intended to limit the scope of the present utility model. In addition, it should be understood that after reading the content taught by the utility model, those skilled in the art can make various changes or modifications to the utility model, and these equivalent forms also fall within the scope defined by the appended claims of the application.
如图1-2所示,本实用新型的实施方式涉及一种具有环形冷却水管的纯电动车用电机机壳结构,包括冷却水管1和不锈钢支撑管2,所述的不锈钢支撑管2的内侧壁与电机的定子紧密接触,所述的不锈钢支撑管2的外侧绕着圆周均布有冷却水管1,以不锈钢支撑管2外圆侧壁上的任意位置的轴向直线为界,该冷却水管1从不锈钢支撑管2的一端、轴向直线的一侧沿着不锈钢支撑管2的圆周面延伸到轴向直线的另一侧,再通过U形管过渡反向延伸回到原来的一侧,如此连续延伸排列,直到排列到不锈钢支撑管2的另一端,所述的不锈钢支撑管2的外侧面铺设有将冷却水管1包裹覆盖的金属主体层3,所述的冷却水管1的一端为进水口4,另一端为出水口5。As shown in Figure 1-2, the embodiment of the present utility model relates to a pure electric vehicle motor casing structure with an annular cooling water pipe, including a cooling water pipe 1 and a stainless steel support pipe 2, the inner side of the stainless steel support pipe 2 The wall is in close contact with the stator of the motor, and the outside of the stainless steel support tube 2 is evenly distributed around the circumference with cooling water pipes 1, bounded by an axial line at any position on the outer circular side wall of the stainless steel support tube 2, the cooling water pipe 1. From one end of the stainless steel support tube 2, one side of the axial line extends along the circumferential surface of the stainless steel support tube 2 to the other side of the axial line, and then reversely extends back to the original side through the U-shaped tube transition, Extend and arrange in this way until it reaches the other end of the stainless steel support pipe 2. The outer surface of the stainless steel support pipe 2 is laid with a metal main body layer 3 that wraps the cooling water pipe 1. One end of the cooling water pipe 1 is Water outlet 4, the other end is water outlet 5.
所述的冷却水管1的进水口4和出水口5均布置在所述的轴向直线上。The water inlet 4 and the water outlet 5 of the cooling water pipe 1 are arranged on the axial straight line.
所述的进水口和出水口沿着不锈钢支撑管2的径向向外延伸伸出在金属主体层3的外侧。The water inlet and water outlet extend outward along the radial direction of the stainless steel support pipe 2 and protrude outside the metal main body layer 3 .
所述的进水口4和出水口5带有外螺纹或者内螺纹。The water inlet 4 and the water outlet 5 have external threads or internal threads.
环形的冷却水管结构对流换热系数较小,但与水的接触面积最大,散热效果好。The ring-shaped cooling water pipe structure has a small convective heat transfer coefficient, but has the largest contact area with water, and has a good heat dissipation effect.
上述机壳结构可以用低压压铸的工艺来制造,具体的制造过程如下:a、将冷却水管1与不锈钢支撑管2组装后放置在压铸模具的模腔的中心,模具模腔的两端通过盖板封口;b、压铸模具一侧的坩埚或熔炉中放置有熔化的金属,当给坩埚或熔炉施加气压时,坩埚或熔炉排出熔化金属并使熔化金属沿着管道向上运行并进入模腔,填充到不锈钢支撑管2与模腔的内侧壁之间的空间中;c、待熔化的金属充满整个模腔后,冷却模具,待模腔中的金属主体层冷却固化后将两端的盖板取下,将制造完成的电机外壳取下,进行去毛刺。The above casing structure can be manufactured by low-pressure die-casting process. The specific manufacturing process is as follows: a. After assembling the cooling water pipe 1 and the stainless steel support pipe 2, place them in the center of the mold cavity of the die-casting mold. The two ends of the mold cavity pass through the cover Plate sealing; b. There is molten metal in the crucible or furnace on one side of the die-casting mold. When the pressure is applied to the crucible or furnace, the crucible or furnace discharges the molten metal and makes the molten metal run up the pipe and enter the mold cavity, filling into the space between the stainless steel support tube 2 and the inner wall of the mold cavity; c. After the molten metal fills the entire mold cavity, cool the mold, and remove the cover plates at both ends after the metal main body layer in the mold cavity is cooled and solidified , Remove the manufactured motor housing for deburring.
Claims (4)
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CN201420830971.4U CN204316231U (en) | 2014-12-24 | 2014-12-24 | A kind of motor for pure electric vehicle casing structure with annular cooling water pipe |
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CN201420830971.4U CN204316231U (en) | 2014-12-24 | 2014-12-24 | A kind of motor for pure electric vehicle casing structure with annular cooling water pipe |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112865431A (en) * | 2021-04-13 | 2021-05-28 | 江苏徽创新智能科技有限公司 | Motor with shock attenuation cooling system |
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- 2014-12-24 CN CN201420830971.4U patent/CN204316231U/en not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112865431A (en) * | 2021-04-13 | 2021-05-28 | 江苏徽创新智能科技有限公司 | Motor with shock attenuation cooling system |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
TR01 | Transfer of patent right |
Effective date of registration: 20210611 Address after: 315336 No. 248 Binhai Second Road, Hangzhou Bay New Area, Ningbo City, Zhejiang Province Patentee after: PHYSIS MOTION CONTROL NINGBO Co.,Ltd. Address before: 315000 room 1203, Fengting building, building F, Ningbo Hefeng creative Plaza, 375 Jiangdong North Road, Jiangdong District, Ningbo City, Zhejiang Province Patentee before: Phase Industrial Design Ningbo Co.,Ltd. |
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TR01 | Transfer of patent right | ||
CX01 | Expiry of patent term |
Granted publication date: 20150506 |
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CX01 | Expiry of patent term |