CN204313679U - A kind of shell-and-tube heat exchanger - Google Patents
A kind of shell-and-tube heat exchanger Download PDFInfo
- Publication number
- CN204313679U CN204313679U CN201420742890.9U CN201420742890U CN204313679U CN 204313679 U CN204313679 U CN 204313679U CN 201420742890 U CN201420742890 U CN 201420742890U CN 204313679 U CN204313679 U CN 204313679U
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- China
- Prior art keywords
- mouth
- tube
- shell
- heat exchanger
- enhancement layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000005260 corrosion Methods 0.000 claims abstract description 41
- 230000007797 corrosion Effects 0.000 claims abstract description 40
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 27
- 239000010936 titanium Substances 0.000 claims abstract description 27
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 27
- 239000000463 material Substances 0.000 claims abstract description 19
- 239000012530 fluid Substances 0.000 claims abstract description 13
- 230000008676 import Effects 0.000 claims abstract description 8
- 238000003466 welding Methods 0.000 claims abstract description 8
- 229910001018 Cast iron Inorganic materials 0.000 claims description 10
- 229910001069 Ti alloy Inorganic materials 0.000 claims description 8
- 239000002585 base Substances 0.000 description 13
- 238000000034 method Methods 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 230000003416 augmentation Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000013535 sea water Substances 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
Landscapes
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
The utility model discloses a kind of shell-and-tube heat exchanger, comprise housing, tube bank and tube sheet, housing is rounded, multiple tube bank be parallel to each other is equipped with in inside, housing two ends are respectively provided with a tube sheet, and tube bank two ends are fixed on tube sheet, it is characterized in that, be equipped with import and the outlet of fluid one between tube sheet to shell end, be respectively A mouth, B mouth, E mouth and F mouth; Be provided with import and the outlet of fluid two between two tube sheets, be respectively C mouth, D mouth, G mouth and H mouth; Tube sheet comprises base layer and corrosion enhancement Layer, and corrosion enhancement Layer is arranged on the one side of corresponding A mouth, B mouth, E mouth and F mouth, and the thickness of corrosion enhancement Layer is 3 ~ 8mm, and its material is titanium; Corrosion enhancement Layer is fixed by welding on base layer.A kind of shell-and-tube heat exchanger of this utility model, well can utilize the corrosion resistance of titanium, improve the service life of equipment, can overcome again the yielding problem of titanium.
Description
Technical field
The utility model relates to heat-exchange apparatus field, is specifically related to a kind of shell-and-tube heat exchanger.
Background technology
Heat exchanger is the equipment partial heat of hot fluid being passed to cold fluid, also known as heat exchanger.Heat exchanger realizes exchange heat and the indispensable equipment of transmission in chemical process.In the industrial production such as oil, chemical industry, light industry, pharmacy, the energy, be usually used as cryogen heating or high temperature fluid is cooled, vaporizing liquid become steam or steam-condensation is become liquid.Heat exchanger is a kind of unit both, as heater, cooler and condenser etc.; May also be the part of a certain process equipment, as the heat exchanger in ammonia convertor.Heat exchanger is unit important in Chemical Manufacture, according to statistics, the tonnage of heat exchanger account for that 20% of whole process equipment has even up to 30%, its importance is well imagined.
Shell-and-tube heat exchanger is the product that an amount is large and various in style, in actual use, there is the problem that service life of equipment that material causes because of burn into insufficient strength etc. is short, especially tube sheet, also maintenance is not easy after damage, short in new wear-resistant, corrosion-resistant, high-strength material.
There is progress in various degree in China in nonmetallic materials such as development stainless steel copper alloy composite material, almag and carborundum etc., wherein especially very fast with the development of titanium material.Titanium has good resistance to corrosion to seawater, chlor-alkali, acetic acid etc., and as augmentation of heat transfer again, effect will be better.
But make tube sheet with titanium and there is the problems such as intensity difference, stability are inadequate, if whole tube sheet all adopts titanium, the problems such as easy generation equipment distortion.
Therefore, designing a kind of novel shell-and-tube heat exchanger, well can utilize the corrosion resistance of titanium, improve the service life of equipment, can overcome again the yielding problem of titanium, is this area technical issues that need to address.
Utility model content
The technical problems to be solved in the utility model: design a kind of novel shell-and-tube heat exchanger, well can utilize the corrosion resistance of titanium, improve the service life of equipment, can overcome again the yielding problem of titanium.
For solving the problems of the technologies described above, the technical solution of the utility model is as follows:
A kind of shell-and-tube heat exchanger, comprise housing, tube bank and tube sheet, described housing is rounded, multiple tube bank be parallel to each other is equipped with in inside, described housing two ends are respectively provided with a tube sheet, and described tube bank two ends are fixed on tube sheet, it is characterized in that, be equipped with import and the outlet of fluid one between described tube sheet to described shell end, be respectively A mouth, B mouth, E mouth and F mouth; Be provided with import and the outlet of fluid two between two described tube sheets, be respectively C mouth, D mouth, G mouth and H mouth; Described tube sheet comprises base layer and corrosion enhancement Layer, and described corrosion enhancement Layer is arranged on the one side of corresponding A mouth, B mouth, E mouth and F mouth, and the thickness of described corrosion enhancement Layer is 3 ~ 8mm, and its material is titanium; Described corrosion enhancement Layer is fixed by welding on described base layer.
Preferably, the material of described base layer is cast iron.
Preferably, the material of described corrosion enhancement Layer is industrially pure titanium.
Preferably, the material of described tube bank is titanium alloy.
Pass through technique scheme, a kind of shell-and-tube heat exchanger that the utility model provides, except tube bank adopts the titanium alloy that corrosion resistance is strong, the base layer of tube sheet arranges the corrosion enhancement Layer that pure titanium makes, base layer can use common mild steel or cast iron etc., good corrosion resistance can be obtained, also have enough intensity, can not the problems such as distortion be produced.Its beneficial effect is: the corrosion resistance that well can utilize titanium, improves the service life of equipment, can overcome again the yielding problem of titanium.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the schematic diagram of a kind of shell-and-tube heat exchanger disclosed in the utility model embodiment;
Fig. 2 is the partial enlarged drawing at I place in Fig. 1.
Numeral and the corresponding component title represented by letter in figure:
1. housing 11.A mouth 12.B mouth 13.C mouth 14.D mouth 15.E mouth 16.F mouth 17.G mouth 18.H mouth 2. is restrained 3. tube sheet 31. base layers 32. and is corroded enhancement Layer.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only a part of embodiment of the present utility model, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
Principle of the present utility model is: except tube bank adopts the titanium alloy that corrosion resistance is strong, the base layer of tube sheet arranges the corrosion enhancement Layer that pure titanium makes, base layer can use common mild steel or cast iron etc., good corrosion resistance can be obtained, also there is enough intensity, can not the problems such as distortion be produced.
Embodiment:
As depicted in figs. 1 and 2, a kind of shell-and-tube heat exchanger (hereinafter referred to as machine), comprise housing 1, tube bank 2 and tube sheet 3, housing is rounded, multiple tube bank be parallel to each other is equipped with in inside, and housing two ends are respectively provided with a tube sheet, and tube bank two ends are fixed on tube sheet, be equipped with import and the outlet of fluid one between tube sheet to shell end, be respectively A mouth 11, B mouth 12, E mouth 15 and F mouth 16; Be provided with import and the outlet of fluid two between two tube sheets, be respectively C mouth 13, D mouth 14, G mouth 17 and H mouth 18; Tube sheet 3 comprises base layer 31 and corrosion enhancement Layer 32, and corrosion enhancement Layer 32 is arranged on the one side of corresponding A mouth 11, B mouth 12, E mouth 15 and F mouth 16, and the thickness of corrosion enhancement Layer 32 is 3 ~ 8mm, and its material is titanium; Corrosion enhancement Layer 32 is fixed by welding on base layer 31.
More flexible in order to use, the two ends of housing are all provided with tube sheet 3, and such fluid one can enter from any one end of housing.
Normal tube sheet 3 is that material is cylinder iron relatively good, and the stability of shape is best, but for the strong fluid of corrosivity, cast iron has been easy to regard to corrosion and damage.
So conventional stainless steel in addition, but stainless corrosion resistance neither be fine, and shape stability is not as cast iron.
So the corrosion enhancement Layer of titanium is welded in the creationary proposition of the utility model on the cast iron or stainless matrix of general employing.Welding method be adopt a kind of method of being explosive welding (EW), this be welding two kinds of unlike materials metal commonly use a kind of method, this is that those skilled in the art are accessible, no longer describes in detail.
In the present embodiment, the material of base layer 31 is cast iron.The shape stability of cast iron is better, so this is better mode.
In the present embodiment, the material of corrosion enhancement Layer 32 is industrially pure titanium.The mechanical property of industrially pure titanium is not as titanium alloy, but anti-corrosion capability is best, and the excellent Sheet Metal Forming Technology performance of industrially pure titanium and welding performance are extraordinary, so more easily process, do corrosion enhancement Layer also better.
In the present embodiment, the material of tube bank 2 is titanium alloy.Tube bank, owing to needing certain intensity, also needs corrosion resistance good simultaneously, so adopt titanium alloy to be preferred mode.
In the above-described embodiments, a kind of shell-and-tube heat exchanger that the utility model provides, except tube bank adopts the titanium alloy that corrosion resistance is strong, the base layer of tube sheet arranges the corrosion enhancement Layer that pure titanium makes, base layer can use common mild steel or cast iron etc., good corrosion resistance can be obtained, also have enough intensity, can not the problems such as distortion be produced.Its beneficial effect is: the corrosion resistance that well can utilize titanium, improves the service life of equipment, can overcome again the yielding problem of titanium.
Above is only preferred embodiment of the present utility model; it should be pointed out that for the person of ordinary skill of the art, under the prerequisite not departing from the utility model creation design; can also make some distortion and improvement, these all belong to protection domain of the present utility model.
Claims (4)
1. a shell-and-tube heat exchanger, comprise housing, tube bank and tube sheet, described housing is rounded, multiple tube bank be parallel to each other is equipped with in inside, described housing two ends are respectively provided with a tube sheet, and described tube bank two ends are fixed on tube sheet, it is characterized in that, be equipped with import and the outlet of fluid one between described tube sheet to described shell end, be respectively A mouth, B mouth, E mouth and F mouth; Be provided with import and the outlet of fluid two between two described tube sheets, be respectively C mouth, D mouth, G mouth and H mouth; Described tube sheet comprises base layer and corrosion enhancement Layer, and described corrosion enhancement Layer is arranged on the one side of corresponding A mouth, B mouth, E mouth and F mouth, and the thickness of described corrosion enhancement Layer is 3 ~ 8mm, and its material is titanium; Described corrosion enhancement Layer is fixed by welding on described base layer.
2. a kind of shell-and-tube heat exchanger according to claim 1, is characterized in that, the material of described base layer is cast iron.
3. a kind of shell-and-tube heat exchanger according to claim 1, is characterized in that, the material of described corrosion enhancement Layer is industrially pure titanium.
4. a kind of shell-and-tube heat exchanger according to claim 1, is characterized in that, the material of described tube bank is titanium alloy.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420742890.9U CN204313679U (en) | 2014-11-27 | 2014-11-27 | A kind of shell-and-tube heat exchanger |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420742890.9U CN204313679U (en) | 2014-11-27 | 2014-11-27 | A kind of shell-and-tube heat exchanger |
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CN204313679U true CN204313679U (en) | 2015-05-06 |
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CN201420742890.9U Expired - Fee Related CN204313679U (en) | 2014-11-27 | 2014-11-27 | A kind of shell-and-tube heat exchanger |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106091753A (en) * | 2016-07-06 | 2016-11-09 | 浙江禾本科技有限公司 | A kind of high-temperature high-pressure anti-corrosive compound type heat exchanger |
CN106382833A (en) * | 2016-09-13 | 2017-02-08 | 远大空调有限公司 | Water chilling unit evaporator with direct cooling and heat exchange function |
CN108344315A (en) * | 2017-01-23 | 2018-07-31 | 上海宝钢化工有限公司 | A kind of heat exchanger of resistance to shell journey high temperature pressure corrosion medium |
CN108507222A (en) * | 2017-02-28 | 2018-09-07 | 远大空调有限公司 | A kind of lithium bromide cold and hot water/heat pump unit |
CN109945694A (en) * | 2019-01-21 | 2019-06-28 | 易达科技(深圳)有限公司 | Anti-corrosion heat exchanger and heat pump system |
-
2014
- 2014-11-27 CN CN201420742890.9U patent/CN204313679U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106091753A (en) * | 2016-07-06 | 2016-11-09 | 浙江禾本科技有限公司 | A kind of high-temperature high-pressure anti-corrosive compound type heat exchanger |
CN106382833A (en) * | 2016-09-13 | 2017-02-08 | 远大空调有限公司 | Water chilling unit evaporator with direct cooling and heat exchange function |
CN108344315A (en) * | 2017-01-23 | 2018-07-31 | 上海宝钢化工有限公司 | A kind of heat exchanger of resistance to shell journey high temperature pressure corrosion medium |
CN108507222A (en) * | 2017-02-28 | 2018-09-07 | 远大空调有限公司 | A kind of lithium bromide cold and hot water/heat pump unit |
CN109945694A (en) * | 2019-01-21 | 2019-06-28 | 易达科技(深圳)有限公司 | Anti-corrosion heat exchanger and heat pump system |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150506 Termination date: 20191127 |