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CN204302366U - A kind of fault monitoring system of brake shoe checkout equipment - Google Patents

A kind of fault monitoring system of brake shoe checkout equipment Download PDF

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Publication number
CN204302366U
CN204302366U CN201420804375.9U CN201420804375U CN204302366U CN 204302366 U CN204302366 U CN 204302366U CN 201420804375 U CN201420804375 U CN 201420804375U CN 204302366 U CN204302366 U CN 204302366U
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fault
total current
brake shoe
current
threshold value
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CN201420804375.9U
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杨凯
张渝
彭朝勇
高晓蓉
王泽勇
彭建平
赵全轲
梁斌
戴立新
王邦平
杨幻
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CHENGDU TIEAN TECHNOLOGY Co Ltd
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CHENGDU TIEAN TECHNOLOGY Co Ltd
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Abstract

The fault monitoring system of a kind of brake shoe checkout equipment that the application provides, this system comprises total current acquisition device and compares to determine device, and total electricity acquisition device obtains the operating current of described brake shoe checkout equipment, it can be used as total current value; Then compare to determine device this total current value and the total current threshold value preset are compared, judge that when total current value exceeds total current threshold value brake shoe checkout equipment breaks down, and export fault-signal.Because brake shoe detection system is certain during its operating current when normally working, therefore by the change of its electric current of monitoring, export fault-signal when its operating current exceeds normal value and operating current threshold value, monitor staff can according to this fault-signal Timeliness coverage fault.

Description

一种闸瓦检测设备的故障监测系统A fault monitoring system for brake shoe detection equipment

技术领域technical field

本申请涉及火车安全运行保障技术领域,更具体地说,涉及一种闸瓦检测设备的故障监测系统。The present application relates to the technical field of train safety operation assurance, and more specifically, relates to a fault monitoring system for brake shoe detection equipment.

背景技术Background technique

随着工业自动化技术的发展,为了减少工作人员的劳动负担,多采用无人值守的自动检测设备对列车进行检测。闸瓦检测设备即是一种对列车的闸瓦进行自动检测的自动设备,但是因为其一般设置于露天环境,工作环境较为恶劣,一旦出现故障就会对检测结果造成影响,甚至无法对闸瓦进行检测,因此需要对闸瓦检测设备的工作状态进行监测,以及时发现其故障。With the development of industrial automation technology, in order to reduce the labor burden of staff, unattended automatic detection equipment is often used to detect trains. The brake shoe detection equipment is an automatic equipment for automatic detection of the brake shoe of the train, but because it is generally installed in the open air, the working environment is relatively harsh, once a failure occurs, it will affect the detection results, and even the brake shoe cannot be detected. Therefore, it is necessary to monitor the working status of the brake shoe testing equipment to detect its faults in time.

实用新型内容Utility model content

有鉴于此,本申请提供一种闸瓦检测设备的故障监测系统,用于对闸瓦检测设备的工作状态进行监测,以及时发现其故障。In view of this, the present application provides a fault monitoring system for brake shoe detection equipment, which is used to monitor the working state of the brake shoe detection equipment, so as to discover its faults in time.

为了实现上述目的,现提出的方案如下:In order to achieve the above purpose, the proposed scheme is as follows:

一种闸瓦检测设备的故障监测系统,优选的,包括:A fault monitoring system for brake shoe detection equipment, preferably comprising:

总电流检测装置,用于检测所述闸瓦检测设备的工作电流,将其作为总电流值;The total current detection device is used to detect the working current of the brake shoe detection equipment as the total current value;

比较判定装置,用于将所述总电流值与预设的总电流阈值进行比较,当所述总电流值超出所述总电流阈值时输出故障信号。The comparison and determination device is used to compare the total current value with a preset total current threshold, and output a fault signal when the total current value exceeds the total current threshold.

优选的,所述比较判定装置用于将所述总电流值与所述总电流阈值的上限、下限分别进行比较,当所述总电流值高于所述总电流阈值的上限或低于所述总电流阈值的下限时输出所述故障信号。Preferably, the comparison and determination device is used to respectively compare the total current value with the upper limit and the lower limit of the total current threshold, when the total current value is higher than the upper limit of the total current threshold or lower than the The fault signal is output at the lower limit of the total current threshold.

优选的,还包括:Preferably, it also includes:

器件电流检测装置,用于根据所述故障信号检测所述闸瓦检测设备的所有器件的工作电流,并将其作为器件工作电流;A component current detection device, configured to detect the working current of all components of the brake shoe detection device according to the fault signal, and use it as the component working current;

器件故障判定装置,用于将所述器件工作电流与预设的器件工作电流阈值进行比较,当所述器件工作电流超出所述器件工作电流阈值时判定所述器件出现故障,并输出表示所述器件出现故障的器件故障信息。The device fault judging device is used for comparing the device operating current with a preset device operating current threshold, and when the device operating current exceeds the device operating current threshold, it is determined that the device is faulty, and the output indicates that the Device fault information for a device fault.

优选的,所述器件故障判定装置用于将所述器件工作电流与所述器件工作电流的上限、下限分别进行比较,当所述器件工作电流高于所述器件工作电流阈值的上限或低于所述器件工作电流阈值的下限时输出所述器件故障信息。Preferably, the device failure judging device is used to compare the device operating current with the upper limit and the lower limit of the device operating current respectively, when the device operating current is higher than the upper limit of the device operating current threshold or lower than Outputting the device failure information when the device operating current threshold is at a lower limit.

优选的,所述器件包括温度传感器、照相机、电机和/或补光灯;Preferably, the device includes a temperature sensor, a camera, a motor and/or a supplementary light;

所述故障信息包括温度传感器故障信息、照相机故障信息、电机故障信息和/或补光灯故障信息。The fault information includes temperature sensor fault information, camera fault information, motor fault information and/or fill light fault information.

从上述技术方案可以看出,本申请提供的一种闸瓦检测设备的故障监测系统,该系统包括总电流获取装置和比较判定装置,总电力获取装置获取所述闸瓦检测设备的工作电流,将其作为总电流值;然后比较判定装置将该总电流值与预设的总电流阈值进行比较,当总电流值超出总电流阈值时判定闸瓦检测设备出现故障,并输出故障信号。由于闸瓦检测系统在正常工作时其工作电流时一定的,因此通过监测其电流的变化,当其工作电流超出正常值即工作电流阈值时输出故障信号,监控人员即可根据该故障信号及时发现故障。It can be seen from the above technical solutions that the application provides a fault monitoring system for brake shoe detection equipment, the system includes a total current acquisition device and a comparison and determination device, the total power acquisition device acquires the working current of the brake shoe detection equipment, It is used as the total current value; then the comparison and determination device compares the total current value with the preset total current threshold, and when the total current value exceeds the total current threshold, it is determined that the brake shoe detection equipment is faulty, and a fault signal is output. Since the working current of the brake shoe detection system is constant during normal operation, by monitoring the change of its current, when the working current exceeds the normal value, that is, the working current threshold, a fault signal is output, and the monitoring personnel can find out in time according to the fault signal Fault.

附图说明Description of drawings

为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present application. Those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1为本申请实施例提供的一种闸瓦检测设备的故障监测系统的结构图;FIG. 1 is a structural diagram of a fault monitoring system of a brake shoe detection device provided in an embodiment of the present application;

图2为本申请另一实施例提供的一种闸瓦检测设备的故障监测系统的结构图。Fig. 2 is a structural diagram of a fault monitoring system for brake shoe detection equipment provided in another embodiment of the present application.

具体实施方式Detailed ways

下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the application with reference to the drawings in the embodiments of the application. Apparently, the described embodiments are only some of the embodiments of the application, not all of them. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of this application.

实施例一Embodiment one

图1为本申请又一实施例提供的一种闸瓦检测设备的故障监测系统的结构图。Fig. 1 is a structural diagram of a fault monitoring system for brake shoe testing equipment provided in another embodiment of the present application.

如图2所示,本实施例提供的故障监测系统包括总电流检测装置10和比较判定装置20。As shown in FIG. 2 , the fault monitoring system provided by this embodiment includes a total current detection device 10 and a comparison and determination device 20 .

总电流检测装置10用于检测闸瓦检测设备的总工作电流。其设置于闸瓦检测设备的电源(未示出)上。检测该闸瓦检测设备正常工作时其电源的工作电流,将其作为总电流值。The total current detection device 10 is used to detect the total working current of the brake shoe detection equipment. It is arranged on the power supply (not shown) of the brake shoe detection equipment. Detect the working current of the power supply of the brake shoe detection device when it is working normally, and use it as the total current value.

比较判定装置20的信号输入端与总电流检测装置10的信号输出端相连接,用于接收该总电流值并将总电流值与预设的总电路阈值进行比较,并根据比较结果通过其信号输出端输出故障信号。The signal input terminal of the comparison and determination device 20 is connected with the signal output terminal of the total current detection device 10, for receiving the total current value and comparing the total current value with the preset total circuit threshold value, and passing its signal according to the comparison result. The output terminal outputs a fault signal.

总电流阈值时提前预设的一个值,其为根据闸瓦检测设备正常工作时所需要的电流值进行确定的一个电流范围值,并且根据实际情况流出一定的裕度,本装置将总电流检测装置10获取的总电流值与总电流阈值进行比较,如果总电流值处于总电流阈值之内,即总电流值高于总电流阈值的下限、低于总电流值的下限,则表明该闸瓦检测设备正常;如过总电流值超出该总电流阈值、即该总电流值高于该总电流阈值的上限或低于该总电流值的下限时输出故障信号。从而能够通知监控人员该闸瓦检测设备出现故障。The total current threshold is a value preset in advance, which is a current range value determined according to the current value required for the normal operation of the brake shoe detection equipment, and a certain margin flows out according to the actual situation. This device detects the total current The total current value obtained by the device 10 is compared with the total current threshold, and if the total current value is within the total current threshold, that is, the total current value is higher than the lower limit of the total current threshold and lower than the lower limit of the total current value, it indicates that the brake shoe The detection equipment is normal; if the over-total current value exceeds the total current threshold, that is, the total current value is higher than the upper limit of the total current threshold or lower than the lower limit of the total current value, a fault signal is output. Thereby, the monitoring personnel can be notified that the brake shoe detection device has failed.

从上述技术方案可以看出,本实施例提供的一种闸瓦检测设备的故障监测系统,该系统包括总电流获取装置和比较判定装置,总电力获取装置获取所述闸瓦检测设备的工作电流,将其作为总电流值;然后比较判定装置将该总电流值与预设的总电流阈值进行比较,当总电流值超出总电流阈值时判定闸瓦检测设备出现故障,并输出故障信号。由于闸瓦检测系统在正常工作时其工作电流时一定的,因此通过监测其电流的变化,当其工作电流超出正常值即工作电流阈值时输出故障信号,监控人员即可根据该故障信号及时发现故障。It can be seen from the above technical solution that this embodiment provides a fault monitoring system for brake shoe detection equipment, the system includes a total current acquisition device and a comparison and determination device, and the total power acquisition device acquires the working current of the brake shoe detection equipment , taking it as the total current value; then the comparison and determination device compares the total current value with a preset total current threshold, and when the total current value exceeds the total current threshold, it is judged that the brake shoe detection device is faulty, and a fault signal is output. Since the working current of the brake shoe detection system is constant during normal operation, by monitoring the change of its current, when the working current exceeds the normal value, that is, the working current threshold, a fault signal is output, and the monitoring personnel can find out in time according to the fault signal Fault.

上一实施例仅能够判定该闸瓦检测设备出现故障,但是不能确定究竟是其中的哪个器件出现故障,因此还需要检修人员进行复杂的测试,耗时耗力,未解决这一问题,特提出以下实施例,以确定故障器件。The previous embodiment can only determine that the brake shoe detection equipment is faulty, but it cannot determine which device is faulty. Therefore, maintenance personnel are required to conduct complex tests, which is time-consuming and labor-intensive. This problem is not solved. The following examples are used to identify faulty devices.

实施例二Embodiment two

图2为本申请又一实施例提供的一种闸瓦检测设备的故障监测系统的结构图。Fig. 2 is a structural diagram of a fault monitoring system of a brake shoe detection device provided in another embodiment of the present application.

如图2所示,本实施例提供的故障监测系统是在上一实施例的基础上增设了器件电流检测装置30和器件故障判定装置40。As shown in FIG. 2 , the fault monitoring system provided by this embodiment is based on the previous embodiment by adding a device current detection device 30 and a device fault judgment device 40 .

器件电流检测装置30是当比较判定装置20输出故障信号时,对该闸瓦检测设备的每一器件的工作电流进行检测,并通过其信号输出端输出每一器件的工作电流,将其作为器件工作电流。The device current detection device 30 is to detect the operating current of each device of the brake shoe detection device when the comparison and determination device 20 outputs a fault signal, and output the operating current of each device through its signal output terminal, and use it as a device Working current.

器件故障判定装置40的信号输入端用于接收该器件工作电流并将其与预设的器件工作电流阈值进行比较。The signal input terminal of the device failure judging device 40 is used to receive the device operating current and compare it with a preset device operating current threshold.

在获取相应器件的器件工作电流后,将器件工作电流与预设的器件工作电流阈值进行比较,如果相应的器件工作电流超出其对应的器件工作电流阈值时、即高于该器件工作电流阈值的上限或低于器件工作电流阈值的下限时通过其信号输出端输出表示该器件出现故障的器件故障信息。After obtaining the device operating current of the corresponding device, compare the device operating current with the preset device operating current threshold, if the corresponding device operating current exceeds its corresponding device operating current threshold, that is, it is higher than the device operating current threshold When the upper limit or the lower limit of the operating current threshold of the device is lower than, the device fault information indicating that the device fails is output through its signal output terminal.

一般来说,每个器件均有相应的器件工作电流,这些器件包括温度传感器、照相机、电机和补光灯,相应地就有温度传感器工作电流、照相机工作电流、电机工作电流和补光灯工作电流。与每个器件相对应的分别是温度传感器故障信息、照相机故障信息、电机故障信息或补光灯故障信息。Generally speaking, each device has a corresponding device operating current. These devices include temperature sensors, cameras, motors, and fill lights. Accordingly, there are temperature sensor operating currents, camera operating currents, motor operating currents, and fill lights. current. Corresponding to each device is temperature sensor failure information, camera failure information, motor failure information or fill light failure information.

当检修人员对出现故障的闸瓦检测设备进行维修时,就可以根据器件故障信息快速地对故障点进行定位,从而能够减轻检修工作的难度。When maintenance personnel repair the faulty brake shoe detection equipment, they can quickly locate the fault point according to the device fault information, thereby reducing the difficulty of maintenance work.

本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本申请。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本申请的精神或范围的情况下,在其它实施例中实现。因此,本申请将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other. The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the application. Therefore, the present application will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (5)

1. a fault monitoring system for brake shoe checkout equipment, is characterized in that, comprising:
Total current checkout gear, for detecting the operating current of described brake shoe checkout equipment, it can be used as total current value;
Comparing to determine device, for described total current value and the total current threshold value preset being compared, exporting fault-signal when described total current value exceeds described total current threshold value.
2. fault monitoring system as claimed in claim 1, it is characterized in that, the described device that compares to determine for the upper limit of described total current value and described total current threshold value, lower limit are compared respectively, when described total current value exports described fault-signal in limited time higher than the upper limit of described total current threshold value or lower than the lower of described total current threshold value.
3. fault monitoring system as claimed in claim 1 or 2, is characterized in that, also comprise:
Device current checkout gear, for detecting the operating current of all devices of described brake shoe checkout equipment according to described fault-signal, and it can be used as device operation current;
Device fault decision maker, for described device operation current and the device operation current threshold value preset are compared, judge described device failure when described device operation current exceeds described device operation current threshold value, and export the device fault information representing described device failure.
4. fault monitoring system as claimed in claim 3, it is characterized in that, described device fault decision maker is for comparing the upper limit of described device operation current and described device operation current, lower limit respectively, when described device operation current exports described device fault information in limited time higher than the upper limit of described device operation current threshold value or lower than the lower of described device operation current threshold value.
5. fault monitoring system as claimed in claim 3, it is characterized in that, described device comprises temperature sensor, camera, motor and/or light compensating lamp;
Described fault message comprises temperature sensor fault information, camera fault message, electrical fault information and/or light compensating lamp fault message.
CN201420804375.9U 2014-12-18 2014-12-18 A kind of fault monitoring system of brake shoe checkout equipment Expired - Lifetime CN204302366U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104458294A (en) * 2014-12-18 2015-03-25 成都铁安科技有限责任公司 Fault monitoring method and system of train detecting equipment
CN112071012A (en) * 2020-09-14 2020-12-11 深圳创维-Rgb电子有限公司 Fire monitoring method, television and computer readable storage medium
CN113532805A (en) * 2020-04-15 2021-10-22 华兴源创(成都)科技有限公司 Fault detection method and device of display panel detection equipment

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104458294A (en) * 2014-12-18 2015-03-25 成都铁安科技有限责任公司 Fault monitoring method and system of train detecting equipment
CN104458294B (en) * 2014-12-18 2017-03-08 成都铁安科技有限责任公司 A kind of fault monitoring method of train detection equipment and system
CN113532805A (en) * 2020-04-15 2021-10-22 华兴源创(成都)科技有限公司 Fault detection method and device of display panel detection equipment
CN112071012A (en) * 2020-09-14 2020-12-11 深圳创维-Rgb电子有限公司 Fire monitoring method, television and computer readable storage medium

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