CN204301025U - Many back-stroke heat-exchange types biomass boiler - Google Patents
Many back-stroke heat-exchange types biomass boiler Download PDFInfo
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- CN204301025U CN204301025U CN201420684085.5U CN201420684085U CN204301025U CN 204301025 U CN204301025 U CN 204301025U CN 201420684085 U CN201420684085 U CN 201420684085U CN 204301025 U CN204301025 U CN 204301025U
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- 239000002028 Biomass Substances 0.000 title claims abstract description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 83
- 239000000779 smoke Substances 0.000 claims abstract description 34
- 230000007246 mechanism Effects 0.000 claims abstract description 22
- 238000009413 insulation Methods 0.000 claims abstract description 7
- 238000002485 combustion reaction Methods 0.000 claims description 25
- 238000005452 bending Methods 0.000 claims description 13
- 239000013590 bulk material Substances 0.000 claims description 12
- 239000002893 slag Substances 0.000 claims description 10
- 230000008878 coupling Effects 0.000 claims description 7
- 238000010168 coupling process Methods 0.000 claims description 7
- 238000005859 coupling reaction Methods 0.000 claims description 7
- 238000012856 packing Methods 0.000 claims 5
- 238000007599 discharging Methods 0.000 claims 4
- 235000019504 cigarettes Nutrition 0.000 claims 1
- 230000006698 induction Effects 0.000 abstract description 3
- 238000009434 installation Methods 0.000 abstract description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 31
- 239000003546 flue gas Substances 0.000 description 31
- 239000000428 dust Substances 0.000 description 20
- 230000006835 compression Effects 0.000 description 8
- 238000007906 compression Methods 0.000 description 8
- 238000010285 flame spraying Methods 0.000 description 8
- 239000000446 fuel Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 238000004140 cleaning Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000004071 soot Substances 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- 206010022000 influenza Diseases 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Abstract
本实用新型公开了一种多回程换热式生物质锅炉,此装置包括锅炉体和鼓风引风系统,其特征在于,所述锅炉体包括进料机、双炉膛机构、设置有多回程密布水管炉胆、排烟管、设置在双炉膛机构、炉胆外部的水箱、设置在水箱外部的保温层;所述双炉膛机构的入口与进料机、鼓风机连接,双炉膛机构的出口与炉胆的入口连接;所述炉胆的出口与排烟管、引风机连接。本实用新型解决的技术问题是提供一种热效率高且安全可靠、安装方便,占地面积小的多回程换热式生物质锅炉。
The utility model discloses a multi-return heat-exchanging biomass boiler. The device includes a boiler body and a blast and air induction system. The water tube furnace, the exhaust pipe, the double furnace mechanism, the water tank outside the furnace, the insulation layer arranged outside the water tank; the entrance of the double furnace mechanism is connected with the feeder and the blower, and the outlet of the double furnace mechanism is connected with the furnace The inlet of the furnace is connected; the outlet of the furnace is connected with the smoke exhaust pipe and the induced draft fan. The technical problem solved by the utility model is to provide a multi-return heat exchange biomass boiler with high thermal efficiency, safety and reliability, convenient installation and small footprint.
Description
技术领域 technical field
本发明属于锅炉领域,特别涉及一种多回程换热式生物质锅炉。 The invention belongs to the field of boilers, in particular to a multi-pass heat exchange biomass boiler.
背景技术 Background technique
现有生物质锅炉的使用因生物质燃料粗细均匀、易接火、燃烧时间快、燃烧后灰尘轻的特点,一般可分为:加料系统、鼓风引风系统、锅炉燃烧系统和除尘系统,由于各类系统分工明晰,各系统设备相对独立,因此现有生物质锅炉难免存在设备占地面积广,安装麻烦,热能流通经过的设备多路径长,热能利用存在浪费的弊端。 The use of existing biomass boilers can generally be divided into: feeding system, blast and induced air system, boiler combustion system and dust removal system due to the characteristics of uniform thickness of biomass fuel, easy to catch fire, fast combustion time, and light dust after combustion. Due to the clear division of labor of various systems and the relative independence of each system equipment, the existing biomass boilers inevitably have the disadvantages of large equipment footprint, troublesome installation, long paths for heat energy circulation, and waste of heat energy utilization.
且现有的锅炉烟道大多是竖直设置,人们现在使用的小型锅炉一般为立式水管或者火管锅炉,炉胆空间和烟道阻力等因素制约着管子的排列,故小型锅炉的热效率一直远远低于大型锅炉和卧式锅炉。餐饮业及家庭小作坊需小锅炉,但他们要求体积小、上汽快、热效率高,目前的小型生物质锅炉很难满足他们的要求。现有锅炉炉胆内设置的水管密度低是因为如果密了烟尘落于水管上方容易堵塞锅炉,实际应用中低密度水管热效率较低。 Moreover, most of the existing boiler flues are vertically arranged. The small boilers that people use now are generally vertical water tube or fire tube boilers. Factors such as furnace space and flue resistance restrict the arrangement of the tubes, so the thermal efficiency of small boilers has always been Much lower than large boilers and horizontal boilers. The catering industry and small family workshops need small boilers, but they require small size, fast SAIC, and high thermal efficiency. It is difficult for the current small biomass boilers to meet their requirements. The reason for the low density of the water pipes installed in the existing boiler furnace is that if the smoke and dust fall on the top of the water pipes if it is dense, it is easy to block the boiler, and the thermal efficiency of the low-density water pipes is low in practical applications.
发明内容 Contents of the invention
本发明的目的是提供一种热效率高且安全可靠、安装方便,占地面积小的多回程换热式生物质锅炉。 The purpose of the present invention is to provide a multi-return heat exchange biomass boiler with high thermal efficiency, safety and reliability, convenient installation and small footprint.
为了达到以上目的,本发明采用的技术方案为:一种多回程换热式生物质锅炉,此装置包括锅炉体和鼓风引风系统,所述锅炉体包括进料机、双炉膛机构、设置有多回程密布水管炉胆、排烟管、设置在双炉膛机构、炉胆外部的水箱、设置在水箱外部的保温层;所述双炉膛机构的入口与进料机、鼓风机连接,双炉膛机构的出口与炉胆的入口连接;所述炉胆的出口与排烟管、引风机连接。 In order to achieve the above purpose, the technical solution adopted by the present invention is: a multi-return heat exchange biomass boiler, which includes a boiler body and a blast and air induction system. The boiler body includes a feeder, a double furnace mechanism, a set There are multi-pass water tube furnaces, smoke exhaust pipes, double furnace mechanisms, water tanks outside the furnace, and insulation layers outside the water tanks; the entrance of the double furnace mechanism is connected to the feeder and blower, and the double furnace mechanism The outlet of the furnace is connected with the inlet of the furnace; the outlet of the furnace is connected with the smoke exhaust pipe and the induced draft fan.
所述进料机包括进料斗、绞龙推进器、联轴器、出料口;所述进料斗下方设置有绞龙推进器,绞龙推进器的一端与联轴器连接,绞龙推进器的另一端与出料口连接;所述绞龙推进器包括螺旋片、直轴;所述螺旋片安装在出料口上方的直轴上,所述的螺旋片起点为进料斗下方,所述的螺旋片终点为出料口位置。 The feeder includes a feed hopper, an auger propeller, a shaft coupling, and a discharge port; an auger propeller is arranged below the feed hopper, and one end of the auger propeller is connected with the coupling, and the auger propeller The other end of the propeller is connected to the discharge port; the auger propeller includes a spiral piece and a straight shaft; the spiral piece is installed on the straight shaft above the discharge port, and the starting point of the spiral piece is below the feed hopper , the end point of the spiral piece is the position of the discharge port.
所述双炉膛机构包括炉桥、进料燃烧共用室、火焰压缩区、火焰喷洒区;所述炉桥设置在进料燃烧共用室的下方;所述进料燃烧共用室与火焰压缩区连接,火焰压缩区与火焰喷洒区连接;所述进料燃烧共用室和火焰喷洒区设置有观察口炉门。 The double furnace mechanism includes a furnace bridge, a common chamber for feeding and burning, a flame compression zone, and a flame spraying zone; the furnace bridge is arranged below the common chamber for charging and burning; the common chamber for charging and burning is connected to the flame compression zone, The flame compression area is connected with the flame spraying area; the common chamber for feeding combustion and the flame spraying area are provided with an observation port furnace door.
所述炉桥包括进水口、散料板、炉桥管道、风箱、出水口;所述炉桥管道呈弯折形,铺设于风箱上,炉桥管道之间单向连通;所述炉桥管道上部弯折段安装有散料板;所述炉桥管道的入口端连接进水口,炉桥管道的出口端连接出水口。 The furnace bridge includes a water inlet, a bulk material plate, a furnace bridge pipeline, a bellows, and a water outlet; the furnace bridge pipeline is bent and laid on the bellows, and the furnace bridge pipelines are connected in one direction; the furnace bridge pipeline A bulk plate is installed on the upper bending section; the inlet end of the furnace bridge pipeline is connected to the water inlet, and the outlet end of the furnace bridge pipeline is connected to the water outlet.
所述的炉桥管道包括有弯折段底部、弯折段中部、弯折段上部;炉桥管道的弯折段上部与水平面的倾角为45°-60°,弯折段中部与水平面的倾角为30°-45° ,弯折段底部与水平面的倾角为0°-10°;所述的散料板与水平面的倾角为50°-60°,且散料板与水平面的倾角大于弯折段上部与水平面的倾角。 The furnace bridge pipeline includes the bottom of the bent section, the middle part of the bent section, and the upper part of the bent section; the inclination angle between the upper part of the bent section of the furnace bridge pipeline and the horizontal plane is 45°-60°, and the inclination angle between the middle part of the bent section and the horizontal plane is 30°-45°, the inclination angle between the bottom of the bending section and the horizontal plane is 0°-10°; the inclination angle between the bulk material plate and the horizontal plane is 50°-60°, and the inclination angle between the bulk material plate and the horizontal plane is greater than that of the bent section The inclination angle of the upper part of the segment to the horizontal plane.
所述的炉桥管道横截面呈梯形,朝上面为梯形的宽边,朝下面为梯形的窄边。 The cross-section of the furnace bridge pipe is trapezoidal, the wide side of the trapezoid faces upward, and the narrow side of the trapezoid faces downward.
所述炉胆包括第一换热区、第二换热区、第三换热区、第四换热区、排烟管;所述的第一换热区、第二换热区、第三换热区、第四换热区内设置有水管;所述第一换热区的烟气入口与锅炉炉膛连接;所述第一换热区的烟气出口与第二换热区的烟气入口连接;所述第二换热区的烟气出口与第三换热区的烟气入口连接;所述第三换热区的烟气出口与第四换热区的烟气入口连接;所述第四换热区的烟气出口与排烟管连接;所述第一换热区、第二换热区、第三换热区、第四换热区内均设置有用于清除水管上烟灰的拉板装置;所述拉板装置由拉杆和清灰板组成;所述第一换热区的烟气入口下方设置有接渣盒,所述第二换热区的烟气出口与第三换热区的烟气入口连接处设置有接渣盒;所述的第四换热区的烟气出口与排烟管之间设置有一个除烟水箱。 The furnace includes a first heat exchange area, a second heat exchange area, a third heat exchange area, a fourth heat exchange area, and a smoke exhaust pipe; the first heat exchange area, the second heat exchange area, and the third heat exchange area Water pipes are arranged in the heat exchange area and the fourth heat exchange area; the flue gas inlet of the first heat exchange area is connected to the boiler furnace; the flue gas outlet of the first heat exchange area is connected to the flue gas of the second heat exchange area The inlet is connected; the flue gas outlet of the second heat exchange area is connected to the flue gas inlet of the third heat exchange area; the flue gas outlet of the third heat exchange area is connected to the flue gas inlet of the fourth heat exchange area; the The flue gas outlet of the fourth heat exchange area is connected to the exhaust pipe; the first heat exchange area, the second heat exchange area, the third heat exchange area, and the fourth heat exchange area are all equipped with a The pulling plate device; the pulling plate device is composed of a pull rod and a soot cleaning plate; a slag receiving box is arranged below the flue gas inlet of the first heat exchange area, and the flue gas outlet of the second heat exchange area is connected to the third A slag receiving box is arranged at the connection of the flue gas inlet of the heat exchange area; a smoke removal water tank is arranged between the flue gas outlet of the fourth heat exchange area and the smoke exhaust pipe.
所述的水管布置方式为空间交错布置方式,所述的空间交错布置方式为相邻水管的轴线垂直方向不重合。 The water pipe arrangement is a spatially staggered arrangement, and the spatially staggered arrangement is such that the vertical axes of adjacent water pipes do not overlap.
所述的第一换热区、第二换热区、第三换热区、第四换热区内的水管密度呈依次上升;所述的第一换热区、第二换热区、第三换热区、第四换热区内的水管直径呈依次下降。 The density of water pipes in the first heat exchange zone, the second heat exchange zone, the third heat exchange zone, and the fourth heat exchange zone increases sequentially; the first heat exchange zone, the second heat exchange zone, the The diameters of the water pipes in the third heat exchange zone and the fourth heat exchange zone decrease sequentially.
所述双炉膛机构上设置有观察口炉门;所述水箱上设置有冷水进水管和热水出水管。 The double furnace mechanism is provided with an observation port furnace door; the water tank is provided with a cold water inlet pipe and a hot water outlet pipe.
本发明的有益效果是:(1)本发明结构紧凑,安装方便、占地面积小,本发明将燃烧室与加料区结合形成进料燃烧共用室,且进料机纵向布置在此共用室的上方,简化锅炉结构的同时减小了整个锅炉的占地面积。 The beneficial effects of the present invention are: (1) The present invention is compact in structure, easy to install, and occupies a small area. The present invention combines the combustion chamber and the feeding area to form a common room for feeding and combustion, and the feeding machine is longitudinally arranged in the common room. Above, the boiler structure is simplified while reducing the footprint of the entire boiler.
(2)本发明进料机的绞龙推进器送料代替原有生物质料靠轴挤压转动送料至料口,避免了长轴挤压送料容易卡料,甚至卡断轴的情况发生。进料机构是一种超短轻负荷节能加料装置,燃料进入燃料筒之后,蛟龙推进至出料口位置,由于出料口上方主轴没有螺旋片,生物质原料被推移到出料口自然、均匀掉下。 (2) The auger propeller of the feeding machine of the present invention replaces the original biomass material with shaft extrusion and rotation to feed to the feed port, avoiding the situation that the long shaft extrusion feeding is easy to jam the material, or even the shaft is broken. The feeding mechanism is an ultra-short light-load energy-saving feeding device. After the fuel enters the fuel cylinder, the dragon advances to the position of the discharge port. Since the main shaft above the discharge port does not have a spiral piece, the biomass raw material is pushed to the discharge port naturally and evenly. drop.
(3)本发明的炉胆包括双炉膛结构、炉胆、水箱和保温层,双炉膛结构增加了火焰通道,可实现对生物质实现充分燃烧,且炉胆呈多回程式结构,增加了水箱与双炉膛结构、炉胆的接触面积,提高热量的回收效率,且炉胆内设置有多个水管,高温火焰是从下到上、自上而下曲折穿越多个回程达到最低点,火焰在越过炉胆时高温火焰气体内的固体粉尘被阻挡在该密布水管上面,这不仅可以有效回收烟气中灰尘,达到一次除尘的效果,还可以有效地吸收烟气燃烧产生的热量,且保温层很好的保障热量的不被散失,从而提高了炉胆的热效率,减小了热损失。 (3) The furnace of the present invention includes a double furnace structure, furnace, water tank and insulation layer. The double furnace structure increases the flame channel, which can realize the full combustion of biomass, and the furnace has a multi-pass structure, adding a water tank The contact area with the double furnace structure and the furnace improves the heat recovery efficiency, and there are multiple water pipes in the furnace. The high-temperature flame zigzags from bottom to top and from top to bottom through multiple return journeys to reach the lowest point. When passing through the furnace, the solid dust in the high-temperature flame gas is blocked on the dense water pipe, which can not only effectively recover the dust in the flue gas, achieve the effect of dust removal at one time, but also effectively absorb the heat generated by the combustion of the flue gas, and the insulation layer It is very good to ensure that the heat will not be lost, thereby improving the thermal efficiency of the furnace and reducing heat loss.
(4)本发明的炉胆包括四个换热区,四个换热区的体积是呈逐渐递减的形式,由于热量也是呈逐渐减少的形式,所以体积小可以将烟气逐渐压缩,提高它单位面积的热量,且换热区内水管的密度也是逐渐增加的,提高水管与烟气的接触面积,从而大大提高了烟气的热量回收效率。 (4) The furnace of the present invention includes four heat exchange areas, the volume of the four heat exchange areas is in the form of gradually decreasing, because the heat is also in the form of gradually decreasing, so the small volume can gradually compress the flue gas, improve its The heat per unit area, and the density of the water pipes in the heat exchange area is also gradually increased, increasing the contact area between the water pipes and the flue gas, thereby greatly improving the heat recovery efficiency of the flue gas.
(5)本发明的炉胆上设有专用清灰拉板装置,该装置一头设有拉杆伸出锅炉外,只要拉动装置可将内胆每个角落的烟尘及沾附在水管上的粉尘清除得干净如新,因此达到一次除尘的目的,同时提高了生物质锅炉的热效率,又达到了环保效果。 (5) The furnace of the present invention is equipped with a special dust-cleaning pull plate device. One end of the device is equipped with a pull rod extending out of the boiler. As long as the pulling device is used, the smoke and dust at each corner of the inner tank and the dust attached to the water pipe can be removed. It is as clean as new, so the purpose of dust removal is achieved, and the thermal efficiency of the biomass boiler is improved at the same time, and the environmental protection effect is achieved.
(6)本发明设置有多级除尘装置,此装置的炉胆多回程结构以及水管设置可以对烟气进行一次除尘,且在炉胆每个回程尾端下方设一个接渣盒,接渣盒为装水的水槽,水吸附剩余的烟尘进行二次除尘,就能达到很好的除尘效果,且在排烟管入口处设置有除烟水箱,可以有效地对炉胆烟尘进行第三次除尘,从而降低排出烟气对环境的影响。 (6) The present invention is equipped with a multi-stage dust removal device. The multi-return structure of the furnace and the water pipe arrangement of this device can perform dust removal on the flue gas once, and a slag receiving box is set under each return end of the furnace, and the slag receiving box It is a sink filled with water, and the water absorbs the remaining smoke and dust for secondary dust removal, which can achieve a good dust removal effect, and a smoke removal water tank is installed at the entrance of the smoke exhaust pipe, which can effectively carry out the third dust removal of the furnace smoke and dust , so as to reduce the impact of exhaust gas on the environment.
(7)本发明的炉桥采用靠背式结构,即炉桥采用斜坡式设计,且前端上部设有散料板,有利于生物质燃料的分料与散料;由于燃料的相对均匀分料,所以有利于燃料的充分燃烧。 (7) The furnace bridge of the present invention adopts a backrest structure, that is, the furnace bridge adopts a slope design, and the upper part of the front end is provided with a bulk material plate, which is beneficial to the distribution and bulk material of biomass fuel; due to the relatively uniform distribution of fuel, So it is conducive to the full combustion of fuel.
(8)本发明的炉桥采用相互连通的炉桥管道,且炉桥管道与锅炉循环水连接,有效的吸收了炉桥管道上的热能,从而使得炉桥不易烧坏,同时有利于炉桥管道上热量的有效利用,延长炉桥的使用期限,并且能够充分利用热能,提高能源利用率,节能环保。 (8) The furnace bridge of the present invention adopts interconnected furnace bridge pipes, and the furnace bridge pipes are connected to the boiler circulating water, which effectively absorbs the heat energy on the furnace bridge pipes, so that the furnace bridge is not easy to burn out, and at the same time it is beneficial to the furnace bridge. The effective use of heat on the pipeline prolongs the service life of the furnace bridge, and can make full use of heat energy, improve energy utilization rate, save energy and protect the environment.
(9)本发明的炉桥管道的梯形设计,朝上面为梯形的宽边,朝下面为梯形的窄边,有利于空气的对流,提高燃烧率。 (9) The trapezoidal design of the furnace bridge pipeline of the present invention has a trapezoidal wide side facing upward and a trapezoidal narrow side downward, which is conducive to air convection and improves the combustion rate.
(10)由于本发明炉桥管道内的水带走了大量的热量,炉桥管道表面的水温不会超过80℃,由于钢材能够承受800℃以上的温度,不存在烧坏炉桥的现象发生。 (10) Since the water in the furnace bridge pipeline of the present invention has taken away a large amount of heat, the water temperature on the surface of the furnace bridge pipeline will not exceed 80°C, and since the steel can withstand temperatures above 800°C, there is no phenomenon of burning out the furnace bridge .
(11)本发明设置有多个取灰箱和观察口炉门,可以有效地将烟灰清理,保持锅炉的燃烧品质,还可以随时通过观察口对炉膛进行观察,及时了解锅炉的燃烧情况,保证锅炉运行安全与运行效率。 (11) The present invention is equipped with a plurality of ash-taking boxes and observation port furnace doors, which can effectively clean up the soot and maintain the combustion quality of the boiler. It can also observe the furnace through the observation port at any time, so as to know the combustion situation of the boiler in time and ensure Boiler operation safety and operating efficiency.
附图说明 Description of drawings
图1是本发明结构的主剖视示意图。 Fig. 1 is a main sectional schematic diagram of the structure of the present invention.
图2是本发明的主视图。 Fig. 2 is a front view of the present invention.
图3是本发明安装有清灰拉板装置的示意图。 Fig. 3 is a schematic diagram of the present invention equipped with a dust-cleaning and pulling plate device.
图4是水管空间交错布置方式示意图。 Fig. 4 is a schematic diagram of the spatial staggered arrangement of water pipes.
图5是进料机的结构示意图。 Figure 5 is a schematic structural view of the feeder.
图6是炉桥的结构示意图。 Fig. 6 is a structural schematic diagram of the furnace bridge.
图7是炉桥的主视图。 Fig. 7 is a front view of the furnace bridge.
图8是炉桥管道的结构剖视图。 Fig. 8 is a structural sectional view of the furnace bridge pipeline.
在说明书附图中所述的数字标注表示为:1、进料机;2、炉桥;3、进料燃烧共用室;4、火焰压缩区;5、火焰喷洒区;6、除烟水箱;7、接渣盒;8、引风机;9、排烟管;10、第一换热区;11、炉胆;12、第二换热区;13、第三换热区;14、保温层;15、水管;16、水箱;17、第四换热区;18、拉板装置;19、观察口炉门;20、鼓风机;21、冷水进水管;22、热水出水管;101、进料斗;102、绞龙推进器;104、出料口;103、联轴器;1021、旋转轴;1022、螺旋片;201、进水口;202、散料板;203、炉桥管道;204、风箱;205、出水口。 The numbers mentioned in the accompanying drawings of the specification are indicated as: 1. Feeding machine; 2. Furnace bridge; 3. Common room for feeding and burning; 4. Flame compression area; 5. Flame spraying area; 6. Smoke removal water tank; 7. Slag receiving box; 8. Induced fan; 9. Smoke exhaust pipe; 10. First heat exchange area; 11. Furnace gall; 12. Second heat exchange area; 13. Third heat exchange area; 14. Insulation layer ;15, water pipe; 16, water tank; 17, the fourth heat exchange area; 18, pull plate device; 19, observation port furnace door; 20, blower; 21, cold water inlet pipe; 22, hot water outlet pipe; Hopper; 102, auger propeller; 104, discharge port; 103, coupling; 1021, rotating shaft; 1022, spiral sheet; 201, water inlet; 202, bulk plate; 203, furnace bridge pipe; 204 , bellows; 205, water outlet.
具体实施方式 Detailed ways
为了使本领域技术人员更好地理解本发明的技术方案,下面结合附图对本发明进行详细描述,本部分的描述仅是示范性和解释性,不应对本发明的保护范围有任何的限制作用。 In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory, and should not have any limiting effect on the protection scope of the present invention. .
参看图1、图2、图3、图4,一种多回程换热式生物质锅炉,此装置包括锅炉体和鼓风引风系统,所述锅炉体包括进料机1、双炉膛机构、设置有多回程密布水管炉胆11、排烟管9、设置在双炉膛机构、炉胆外部的水箱16、设置在水箱外部的保温层14。双炉膛机构的入口与进料机1、鼓风机20连接,双炉膛机构的出口与炉胆11的入口连接,炉胆11的出口与排烟管9、引风机8连接。 Referring to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, a multi-return heat exchange biomass boiler, this device includes a boiler body and a blast and air induction system, and the boiler body includes a feeder 1, a double furnace mechanism, There are multi-return dense water pipe furnace 11, smoke exhaust pipe 9, double furnace mechanism, water tank 16 outside the furnace, and insulation layer 14 outside the water tank. The inlet of the double furnace mechanism is connected with the feeder 1 and the blower 20, the outlet of the double furnace mechanism is connected with the inlet of the furnace 11, and the outlet of the furnace 11 is connected with the exhaust pipe 9 and the induced draft fan 8.
参看图5,在较佳实施情况下,进料机包括进料斗101、绞龙推进器102、联轴器103、出料口104,进料斗101下方设置有绞龙推进器102,绞龙推进器102的一端与联轴器103连接,绞龙推进器102的另一端与出料口104连接,绞龙推进器102包括螺旋片1021、直轴1022,螺旋片1021安装在出料口104上方的直轴1022上,螺旋片1021起点为进料斗101下方,螺旋片1021终点为出料口104位置。 Referring to Fig. 5, in a preferred implementation situation, the feeder includes a feed hopper 101, an auger propeller 102, a shaft coupling 103, and a discharge port 104, and the auger propeller 102 is arranged below the feed hopper 101, and the auger propeller 102 is arranged below the feed hopper 101, and the auger propeller 102 is arranged below the feed hopper. One end of the dragon propeller 102 is connected with the coupling 103, and the other end of the auger propeller 102 is connected with the discharge port 104. The auger propeller 102 includes a spiral piece 1021 and a straight shaft 1022, and the spiral piece 1021 is installed at the discharge port On the straight axis 1022 above 104 , the starting point of the spiral piece 1021 is below the feed hopper 101 , and the end point of the spiral piece 1021 is the position of the discharge port 104 .
参看图6、图7、图8,在较佳实施情况下,双炉膛机构包括炉桥2、进料燃烧共用室3、火焰压缩区4、火焰喷洒区5。炉桥2设置在进料燃烧共用室3的下方,进料燃烧共用室3与火焰压缩区4连接,火焰压缩区4与火焰喷洒区5连接,进料燃烧共用室3和火焰喷洒区5设置有观察口炉门19。 Referring to Fig. 6, Fig. 7 and Fig. 8, in a preferred implementation situation, the double furnace mechanism includes a furnace bridge 2, a common chamber for charging and burning 3, a flame compression zone 4, and a flame spraying zone 5. Furnace bridge 2 is set under the feed combustion common room 3, the feed combustion common room 3 is connected with the flame compression zone 4, the flame compression zone 4 is connected with the flame spraying zone 5, and the feed material combustion common room 3 and the flame spraying zone 5 are set Observation port furnace door 19 is arranged.
在较佳实施情况下,炉桥2包括进水口201、散料板202、炉桥管道203、风箱204、出水口205。炉桥管道203呈弯折形,铺设于风箱204上,炉桥管道203之间单向连通,炉桥管道203上部弯折段安装有散料板202,炉桥管道203的入口端连接进水口205,炉桥管道203的出口端连接出水口205。 In a preferred implementation situation, the furnace bridge 2 includes a water inlet 201 , a bulk plate 202 , a furnace bridge pipe 203 , an air box 204 , and a water outlet 205 . The furnace bridge pipeline 203 is bent and laid on the bellows 204. The furnace bridge pipelines 203 are connected in one direction. The upper bending section of the furnace bridge pipeline 203 is equipped with a bulk material plate 202. The inlet end of the furnace bridge pipeline 203 is connected to the water inlet. 205 , the outlet end of the furnace bridge pipe 203 is connected to the water outlet 205 .
炉桥管道203包括有弯折段底部、弯折段中部、弯折段上部,炉桥管道的弯折段上部与水平面的倾角为45°-60°,弯折段中部与水平面的倾角为30°-45° ,弯折段底部与水平面的倾角为0°-10°,散料板202与水平面的倾角为50°-60°,且散料板202与水平面的倾角大于弯折段上部与水平面的倾角。炉桥管道203横截面呈梯形,朝上面为梯形的宽边,朝下面为梯形的窄边。 The furnace bridge pipe 203 includes the bottom of the bent section, the middle part of the bent section, and the upper part of the bent section. °-45°, the inclination angle between the bottom of the bending section and the horizontal plane is 0°-10°, the inclination angle between the bulk material plate 202 and the horizontal plane is 50°-60°, and the inclination angle between the bulk material plate 202 and the horizontal plane is greater than that between the upper part of the bending section and the horizontal plane The inclination of the horizontal plane. The cross section of the furnace bridge pipe 203 is trapezoidal, the wide side of the trapezoid faces upward, and the narrow side of the trapezoid faces downward.
在较佳实施情况下,炉胆11包括第一换热区10、第二换热区12、第三换热区13、第四换热区17、排烟管9,第一换热区10、第二换热区12、第三换热区13、第四换热区17内设置有水管,第一换热区10的烟气入口与锅炉炉膛连接,第一换热区10的烟气出口与第二换热区12的烟气入口连接,第二换热区12的烟气出口与第三换热区13的烟气入口连接,第三换热区13的烟气出口与第四换热区17的烟气入口连接,第四换热区17的烟气出口与排烟管9连接,第一换热区10、第二换热区12、第三换热区13、第四换热区17内均设置有用于清除水管上烟灰的拉板装置18,拉板装置18由拉杆和清灰板组成。 In a preferred implementation, the furnace chamber 11 includes a first heat exchange area 10, a second heat exchange area 12, a third heat exchange area 13, a fourth heat exchange area 17, a smoke exhaust pipe 9, and the first heat exchange area 10 , the second heat exchange area 12, the third heat exchange area 13, and the fourth heat exchange area 17 are provided with water pipes, the flue gas inlet of the first heat exchange area 10 is connected with the boiler furnace, and the flue gas in the first heat exchange area 10 The outlet is connected to the flue gas inlet of the second heat exchange area 12, the flue gas outlet of the second heat exchange area 12 is connected to the flue gas inlet of the third heat exchange area 13, and the flue gas outlet of the third heat exchange area 13 is connected to the fourth The flue gas inlet of the heat exchange area 17 is connected, the flue gas outlet of the fourth heat exchange area 17 is connected with the exhaust pipe 9, the first heat exchange area 10, the second heat exchange area 12, the third heat exchange area 13, the fourth heat exchange area The heat exchange area 17 is equipped with a pull plate device 18 for removing soot on the water pipe, and the pull plate device 18 is composed of a pull rod and a soot cleaning plate.
在较佳实施情况下,第一换热区10的烟气入口下方设置有接渣盒7,第二换热区12的烟气出口与第三换热区13的烟气入口连接处设置有接渣盒7,第四换热区17的烟气出口与排烟管9之间设置有一个除烟水箱6。 In a preferred implementation situation, a slag receiving box 7 is provided below the flue gas inlet of the first heat exchange zone 10, and a A smoke removal water tank 6 is arranged between the slag receiving box 7 , the flue gas outlet of the fourth heat exchange zone 17 and the smoke exhaust pipe 9 .
在较佳实施情况下,水管15布置方式为空间交错布置方式,空间交错布置方式为相邻水管的轴线垂直方向不重合。 In a preferred implementation situation, the water pipes 15 are arranged in a spatially staggered manner, and the spatially staggered arrangement is such that the vertical directions of the axes of adjacent water pipes do not overlap.
在较佳实施情况下,第一换热区10、第二换热区12、第三换热区13、第四换热区17内的水管密度呈依次上升,第一换热区10、第二换热区12、第三换热区13、第四换热区17内的水管15直径呈依次下降。 In a preferred implementation, the density of water pipes in the first heat exchange area 10, the second heat exchange area 12, the third heat exchange area 13, and the fourth heat exchange area 17 increases sequentially, and the first heat exchange area 10, the second heat exchange area The diameters of the water pipes 15 in the second heat exchange area 12 , the third heat exchange area 13 , and the fourth heat exchange area 17 decrease in order.
在较佳实施情况下,双炉膛机构上设置有观察口炉门19,水箱上设置有冷水进水管21和热水出水管22。 In a preferred implementation situation, the double furnace mechanism is provided with an observation port furnace door 19, and the water tank is provided with a cold water inlet pipe 21 and a hot water outlet pipe 22.
在具体操作中,生物质被螺旋片1021从进料斗101上搅动推送至出料口104,进入进料燃烧共用室3燃烧,进料燃烧共用室3为弧形设计,火焰出口位于弧形下方,形成火焰压缩区4,由于弧形设计使得火焰向下压缩返向半气化燃烧,然后进入火焰喷洒区5;燃烧产生烟气进入炉胆11进行换热除尘,烟气依次经过第一换热区10、第二换热区12、第三换热区13、第四换热区17,由于炉胆11的内壁面为凹凸形状,且炉胆11为蛇形状的多回程结构和其内设置有多水管15,从而增大了炉胆11与水箱16、水管15内水的接触面积,提高换热效率,还提高了烟气与炉胆的碰撞的面积,达到一次除尘的作用,烟气中的灰尘、灰渣掉落至炉胆下方的接渣盒7内;烟气在经过多回程炉管到达排烟管9时,经过除烟水箱6除尘排除。 In the specific operation, the biomass is stirred and pushed from the feed hopper 101 by the spiral piece 1021 to the discharge port 104, and enters the common feeding and combustion chamber 3 for combustion. The common feeding and combustion chamber 3 is designed in an arc shape, and the flame outlet is located Below, the flame compression zone 4 is formed. Due to the arc design, the flame compresses downward and returns to semi-gasification combustion, and then enters the flame spraying zone 5; the smoke generated by combustion enters the furnace 11 for heat exchange and dust removal, and the smoke passes through the first The heat exchange area 10, the second heat exchange area 12, the third heat exchange area 13, and the fourth heat exchange area 17, because the inner wall surface of the furnace 11 is concave-convex, and the furnace 11 is a snake-shaped multi-return structure and its There are multiple water pipes 15 inside, thereby increasing the contact area between the furnace 11, the water tank 16 and the water in the water pipe 15, improving the heat exchange efficiency, and also increasing the collision area between the flue gas and the furnace, so as to achieve the effect of dust removal once. Dust and ash in the flue gas fall into the slag receiving box 7 below the furnace; when the flue gas reaches the smoke exhaust pipe 9 through the multi-return furnace tube, it is removed through the smoke removal water tank 6 for dust removal.
当锅炉燃烧进行一段时间后,拉动拉板装置18对炉胆11内水管15进行清灰处理,保证锅炉燃烧、换热的正常进行。 After the boiler burns for a period of time, the pull plate device 18 is used to clean the water pipes 15 in the furnace 11 to ensure that the boiler burns and heats normally.
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括哪些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。 It should be noted that, in this document, the term "comprising", "comprising" or any other variation thereof is intended to cover a non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements, It also includes other elements not expressly listed, or elements inherent in the process, method, article, or apparatus.
本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实例的说明只是用于帮助理解本发明的方法及其核心思想。以上所述仅是本发明的优选实施方式,应当指出,由于文字表达的有限性,而客观上存在无限的具体结构,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进、润饰或变化,也可以将上述技术特征以适当的方式进行组合;这些改进润饰、变化或组合,或未经改进将发明的构思和技术方案直接应用于其它场合的,均应视为本发明的保护范围。 In this paper, specific examples are used to illustrate the principle and implementation of the present invention. The description of the above examples is only used to help understand the method and core idea of the present invention. The above is only a preferred embodiment of the present invention. It should be pointed out that due to the limitation of literal expression, there are objectively unlimited specific structures. Under these circumstances, several improvements, modifications or changes can also be made, and the above-mentioned technical features can also be combined in an appropriate manner; these improvements, modifications, or combinations, or the idea and technical solution of the invention can be directly applied to other occasions without improvement should be regarded as the protection scope of the present invention.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104373923A (en) * | 2014-11-17 | 2015-02-25 | 怀化市奇效节能科技有限公司 | Multi-return-stroke heat-exchanging type biomass boiler |
CN104819561A (en) * | 2015-05-13 | 2015-08-05 | 吉林华美节能环保材料有限公司 | Environment-friendly biomass pellet fuel boiler |
CN104964436A (en) * | 2015-06-11 | 2015-10-07 | 安徽创远热能设备科技有限公司 | Six-return-stroke flame path boiler |
CN104964434A (en) * | 2015-06-11 | 2015-10-07 | 安徽创远热能设备科技有限公司 | Four-circulation water channel boiler |
-
2014
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104373923A (en) * | 2014-11-17 | 2015-02-25 | 怀化市奇效节能科技有限公司 | Multi-return-stroke heat-exchanging type biomass boiler |
CN104819561A (en) * | 2015-05-13 | 2015-08-05 | 吉林华美节能环保材料有限公司 | Environment-friendly biomass pellet fuel boiler |
CN104819561B (en) * | 2015-05-13 | 2017-11-07 | 吉林华美节能环保材料有限公司 | Biomass granule fuel environment-protection boiler |
CN104964436A (en) * | 2015-06-11 | 2015-10-07 | 安徽创远热能设备科技有限公司 | Six-return-stroke flame path boiler |
CN104964434A (en) * | 2015-06-11 | 2015-10-07 | 安徽创远热能设备科技有限公司 | Four-circulation water channel boiler |
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