CN204297688U - Dustless material feeding equipment in a kind of glyphosate raw material production process - Google Patents
Dustless material feeding equipment in a kind of glyphosate raw material production process Download PDFInfo
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- CN204297688U CN204297688U CN201420776474.0U CN201420776474U CN204297688U CN 204297688 U CN204297688 U CN 204297688U CN 201420776474 U CN201420776474 U CN 201420776474U CN 204297688 U CN204297688 U CN 204297688U
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- vacuum
- feeding
- vacuum feeder
- hopper
- production process
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- 239000000463 material Substances 0.000 title claims abstract description 27
- 239000005562 Glyphosate Substances 0.000 title claims abstract description 14
- XDDAORKBJWWYJS-UHFFFAOYSA-N glyphosate Chemical compound OC(=O)CNCP(O)(O)=O XDDAORKBJWWYJS-UHFFFAOYSA-N 0.000 title claims abstract description 14
- 229940097068 glyphosate Drugs 0.000 title claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 239000002994 raw material Substances 0.000 title claims abstract description 9
- DHMQDGOQFOQNFH-UHFFFAOYSA-N Glycine Chemical compound NCC(O)=O DHMQDGOQFOQNFH-UHFFFAOYSA-N 0.000 claims abstract description 29
- 239000004471 Glycine Substances 0.000 claims abstract description 14
- 229920000642 polymer Polymers 0.000 claims abstract description 11
- 230000015572 biosynthetic process Effects 0.000 claims description 10
- 238000003786 synthesis reaction Methods 0.000 claims description 10
- 239000000428 dust Substances 0.000 abstract description 9
- 238000003912 environmental pollution Methods 0.000 abstract description 5
- 238000007664 blowing Methods 0.000 abstract description 4
- 230000007613 environmental effect Effects 0.000 abstract description 4
- 239000003566 sealing material Substances 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 7
- 238000005303 weighing Methods 0.000 description 7
- 229930040373 Paraformaldehyde Natural products 0.000 description 2
- 229920002866 paraformaldehyde Polymers 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
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- Air Transport Of Granular Materials (AREA)
Abstract
本实用新型提供一种草甘膦原料生产过程中无尘投料设备,真空输料管道、压缩空气输道料管分别于真空上料机连接,真空上料机经反吹管道依次与甘氨酸密闭料仓、多聚物密闭料仓连接,真空上料机下还设置有合成釜真空上料机内上部设置有过滤器,过滤器下部设置有料斗,过滤器与料斗之间的真空上料机侧壁上设置有进料管,料斗下设置有可旋转的料仓门。本实用新型可消除人工投料引起的粉尘飞扬,避免物料浪费造成的配比失衡,并且解决了粉尘飞扬带来的环境污染,减轻了环保压力。
The utility model provides a dust-free feeding equipment in the production process of glyphosate raw materials. The vacuum feeding pipeline and the compressed air feeding pipeline are respectively connected to the vacuum feeding machine, and the vacuum feeding machine is sequentially connected with the glycine sealing material through the back blowing pipeline. The silo and the polymer airtight silo are connected. There is also a synthetic kettle under the vacuum feeder. There is a filter on the upper part of the vacuum feeder, and a hopper on the lower part of the filter. The side of the vacuum feeder between the filter and the hopper A feeding pipe is arranged on the wall, and a rotatable bin door is arranged under the hopper. The utility model can eliminate dust flying caused by manual feeding, avoid proportion imbalance caused by waste of materials, solve environmental pollution caused by flying dust, and reduce environmental protection pressure.
Description
技术领域 technical field
本实用新型涉及一种草甘膦原药生产过程中的无尘投料设备,通过将真空上料机安装在合成釜上,依赖于密闭的连接、密闭的管路输送和密闭的料仓来实现无尘化投料。 The utility model relates to a dust-free feeding equipment in the production process of glyphosate raw medicine, which is realized by installing a vacuum feeding machine on a synthesis kettle, relying on airtight connection, airtight pipeline transportation and airtight silo Dust-free feeding.
背景技术 Background technique
近年来,环境保护成为社会日益关注的焦点。特别是2013年以来,国家加大了对草甘膦行业的环保核查力度,这使草甘膦行业中很多企业面临着倒闭的风险,治理行业内所带来的环境污染已成为刻不容缓的任务。在甘氨酸法生产草甘膦原药的工艺中,是靠人工将多聚甲醛和甘氨酸的粉体投入到合成釜中。在投料的过程中不仅需要大量的劳动力,而且会造成粉体飞扬,污染环境。本发明以真空上料机为基本单元,采用称重式料位计计重,以水环真空系统为真空源,依赖于密闭的连接,通过分布式控制的输送系统,达到单点受料和多点供料,能有效的控制粉尘飞扬,解决环境污染。 In recent years, environmental protection has become the focus of increasing social attention. Especially since 2013, the state has intensified environmental protection inspections on the glyphosate industry, which puts many companies in the glyphosate industry at risk of bankruptcy, and it has become an urgent task to control the environmental pollution caused by the industry. In the process of producing glyphosate technical product by glycine method, the powder of paraformaldehyde and glycine is manually put into the synthesis kettle. The feeding process not only requires a lot of labor, but also causes the powder to fly and pollute the environment. The invention takes the vacuum feeding machine as the basic unit, adopts the weighing type material level gauge to measure the weight, uses the water ring vacuum system as the vacuum source, relies on the airtight connection, and achieves single-point material receiving and delivery through the distributed control conveying system. Multi-point feeding can effectively control dust flying and solve environmental pollution.
现有的投料方式是岗位员工将用吨袋包装好的多聚甲醛和甘氨酸通过悬臂吊吊至投料口上方,然后将吨袋底部绳索解开,使物料在重力的作用下进入到料斗内,再通过气锤敲击料斗将物料放入釜内。这种投料方式会导致大量粉尘四处飞扬,不仅造成物料浪费,配比失衡,而且对环境造成了很大的粉尘污染。 The existing feeding method is that the staff at the post hang the paraformaldehyde and glycine packed in the big bag to the top of the feeding port through the cantilever, and then untie the rope at the bottom of the big bag, so that the material enters the hopper under the action of gravity. Then the material is put into the kettle by hitting the hopper with an air hammer. This feeding method will cause a large amount of dust to fly around, which not only causes waste of materials, imbalance of proportioning, but also causes great dust pollution to the environment.
发明内容 Contents of the invention
本实用新型依赖于真空上料机和密闭的连接、密闭的管路输送和密闭的料仓,既消除了物料损失带来的配比失衡,也实现了无尘化投料,解决了粉尘飞扬带来的环境污染。其设备具体如下: The utility model relies on the vacuum feeder and the airtight connection, the airtight pipeline transportation and the airtight silo, which not only eliminates the proportion imbalance caused by material loss, but also realizes dust-free feeding, and solves the dust flying belt. coming environmental pollution. Its equipment is as follows:
一种草甘膦原料生产过程中无尘投料设备,真空输料管道、压缩空气输道料管分别于真空上料机连接,真空上料机经反吹管道依次与甘氨酸密闭料仓、多聚物密闭料仓连接,真空上料机下还设置有合成釜。 A dust-free feeding equipment in the production process of glyphosate raw materials. The vacuum feeding pipeline and the compressed air feeding pipeline are respectively connected to the vacuum feeding machine. It is connected to the closed material silo, and there is a synthesis kettle under the vacuum feeder.
所述的真空上料机内上部设置有过滤器,过滤器下部设置有料斗,过滤器与料斗之间的真空上料机侧壁上设置有进料管,料斗下设置有可旋转的料仓门。 The upper part of the vacuum feeder is provided with a filter, the lower part of the filter is provided with a hopper, the side wall of the vacuum feeder between the filter and the hopper is provided with a feeding pipe, and a rotatable silo is provided under the hopper Door.
所述的真空输料管道至真空上料机之间设置有气动阀7-4,压缩空气输道料管至真空上料机之间设置有气动阀7-3,反吹管道至甘氨酸密闭料仓之间设置有气动阀7-2,反吹管道至多聚物密闭料仓之间设置有气动阀7-1。 A pneumatic valve 7-4 is arranged between the vacuum feeding pipeline and the vacuum feeder, a pneumatic valve 7-3 is arranged between the compressed air delivery pipe and the vacuum feeder, and the blowback pipeline is connected to the glycine sealing material. Pneumatic valves 7-2 are arranged between the bins, and pneumatic valves 7-1 are arranged between the backflushing pipeline and the polymer airtight silo.
所述的氨酸密闭料仓与多聚物密闭料仓之间的反吹管道之间设置有阀门8-1,真空上料机至合成釜之间设置有阀门8-2。 A valve 8-1 is set between the backflushing pipeline between the sealed amino acid silo and the closed polymer silo, and a valve 8-2 is set between the vacuum feeder and the synthesis kettle.
本实用新型用水环真空泵产生的真空,通过真空上料机吸头,将料仓中储备的物料吸入到上料机料仓内,物料在料仓内沿抛光内壁滑下。过滤器将空气与物料彻底分离用以防止粉尘污染真空和大气。一旦料仓进料达到一定的量,料仓上的称重料位计将信号反馈到中控系统,自动切断进料真空源,同时料仓出料门自动打开,将物料放入合成反应釜。与此同时,反吹清洗阀开启,压缩空气会对过滤器进行自动清洗。此时,一个加料单元结束。 The vacuum generated by the water ring vacuum pump of the utility model sucks the materials stored in the feeder into the feeder through the suction head of the vacuum feeder, and the materials slide down along the polished inner wall in the feeder. The filter completely separates the air from the material to prevent dust from polluting the vacuum and the atmosphere. Once the feed into the silo reaches a certain amount, the weighing level gauge on the silo will feed back the signal to the central control system, automatically cut off the vacuum source of the feed, and at the same time, the discharge door of the silo will automatically open, and the material will be put into the synthesis reactor . At the same time, the blowback cleaning valve is opened, and the compressed air will automatically clean the filter. At this point, a feeding unit ends.
为了满足现有的生产需求,本实用新型需在合成釜上加装一台输送量为9t/h,真空度为0.4~0.6Mpa的真空上料机,所有设备进行密闭连接,同时将料仓上的称重式料位计与真空阀门、放料阀以及反吹阀连锁。料仓重量减少到一定值得时候,真空阀门关闭,放料阀和反吹阀开启的效果。 In order to meet the existing production needs, the utility model needs to install a vacuum feeding machine with a conveying capacity of 9t/h and a vacuum degree of 0.4-0.6Mpa on the synthesis kettle. The weighing type material level gauge on the top is interlocked with the vacuum valve, discharge valve and blowback valve. When the weight of the silo is reduced to a certain value, the vacuum valve is closed, and the discharge valve and the blowback valve are opened.
有益效果: Beneficial effect:
本实用新型可消除人工投料引起的粉尘飞扬,避免物料浪费造成的配比失衡,并且解决了粉尘飞扬带来的环境污染,减轻了环保压力。 The utility model can eliminate dust flying caused by manual feeding, avoid proportion imbalance caused by waste of materials, solve environmental pollution caused by flying dust, and reduce environmental protection pressure.
附图说明 Description of drawings
图1为草甘膦原料生产过程中无尘投料设备的结构示意图。合成釜1,多聚物密闭料仓2,甘氨酸密闭料仓3,真空上料机4,真空输料管道5,压缩空气输道料管6,气动阀7-1,2,3,4,阀门8-1,2。 Figure 1 is a schematic structural diagram of dust-free feeding equipment in the production process of glyphosate raw materials. Synthetic kettle 1, polymer airtight silo 2, glycine airtight silo 3, vacuum feeder 4, vacuum conveying pipeline 5, compressed air conveying pipe 6, pneumatic valve 7-1, 2, 3, 4, Valves 8-1,2.
图2为真空上料机的结构示意图。过滤器9,料斗10,料仓门11。 Figure 2 is a schematic structural view of the vacuum feeder. Filter 9, hopper 10, silo door 11.
具体实施方式 Detailed ways
实施例1Example 1
一种草甘膦原料生产过程中无尘投料设备,真空输料管道5、压缩空气输道料管6分别于真空上料机4连接,真空上料机4经反吹管道依次与甘氨酸密闭料仓3、多聚物密闭料仓2连接,真空上料机4下还设置有合成釜1。 A dust-free feeding equipment in the production process of glyphosate raw materials, the vacuum feeder 5 and the compressed air feeder 6 are respectively connected to the vacuum feeder 4, and the vacuum feeder 4 is sequentially connected with the glycine sealing material through the back blowing pipeline The bin 3 is connected with the polymer airtight bin 2, and the vacuum feeder 4 is also provided with a synthesis kettle 1.
所述的真空上料机4内上部设置有过滤器9,过滤器9下部设置有料斗10,过滤器9与料斗10之间的真空上料机4侧壁上设置有进料管,料斗10下设置有可旋转的料仓门11。 The upper part of the vacuum feeder 4 is provided with a filter 9, the bottom of the filter 9 is provided with a hopper 10, and the side wall of the vacuum feeder 4 between the filter 9 and the hopper 10 is provided with a feed pipe, and the hopper 10 A rotatable feed bin door 11 is arranged below.
所述的真空输料管道5至真空上料机4之间设置有气动阀7-4,压缩空气输道料管6至真空上料机4之间设置有气动阀7-3,反吹管道至甘氨酸密闭料仓3之间设置有气动阀7-2,反吹管道至多聚物密闭料仓2之间设置有气动阀7-1。 A pneumatic valve 7-4 is provided between the vacuum feeding pipeline 5 and the vacuum feeder 4, a pneumatic valve 7-3 is provided between the compressed air delivery pipe 6 and the vacuum feeder 4, and the blowback pipeline A pneumatic valve 7-2 is set between the glycine closed silo 3, and a pneumatic valve 7-1 is set between the backflushing pipeline and the polymer closed silo 2.
所述的甘氨酸密闭料仓3与多聚物密闭料仓2之间的反吹管道之间设置有阀门8-1,真空上料机4至合成釜1之间设置有阀门8-2。 A valve 8-1 is set between the backflushing pipeline between the closed glycine silo 3 and the closed polymer silo 2, and a valve 8-2 is set between the vacuum feeder 4 and the synthesis kettle 1.
由于考虑到草甘膦行业的特殊性,此套装置在设备材质上有严格的要求,需防酸碱腐蚀。所以料仓和真空上料机需选用316L材质,密闭连接管需用金属软管连接,防止设备运行过程中产生振动致使管道脱落。 Due to the particularity of the glyphosate industry, this set of equipment has strict requirements on the material of the equipment, which needs to be resistant to acid and alkali corrosion. Therefore, the silo and the vacuum feeder must be made of 316L material, and the airtight connecting pipe must be connected with a metal hose to prevent the pipe from falling off due to vibration during the operation of the equipment.
此投料装置利用真空上料机,依赖于密闭的连接、密闭的管路输送和密闭的料仓。将投料过程进行两次联锁控制,多聚料仓称重料位计与气动阀8-1、气动阀8-3和气动阀8-4进行联锁;甘氨酸料仓称重料位计与气动阀8-2、气动阀8-3和气动阀8-4进行联锁。当投多聚时,气动阀8-1和气动阀8-4开启,气动阀8-2设置关闭,真空上料机开始备料直到称重料位计设定值为止。此时通过联锁控制,气动阀8-1和气动阀8-4关闭,气动阀8-3开启进行反吹,同时料仓门开启下料。当投甘氨酸时,气动阀8-2和气动阀8-4开启,气动阀8-1设置关闭,真空上料机开始备料直到称重料位计设定值为止。此时通过联锁控制,气动阀8-1和气动阀8-4关闭,气动阀8-3开启进行反吹,同时料仓门开启下料。 This feeding device utilizes a vacuum feeder and relies on airtight connections, airtight pipeline transportation, and airtight silos. The feeding process is interlocked twice, the multi-polymer silo weighing level gauge is interlocked with the pneumatic valve 8-1, the pneumatic valve 8-3 and the pneumatic valve 8-4; the glycine silo weighing level gauge is connected with the The pneumatic valve 8-2, the pneumatic valve 8-3 and the pneumatic valve 8-4 are interlocked. When casting poly, the pneumatic valve 8-1 and the pneumatic valve 8-4 are opened, the pneumatic valve 8-2 is set to be closed, and the vacuum feeder starts to prepare materials until the setting value of the weighing level gauge. At this time, through interlock control, the pneumatic valve 8-1 and the pneumatic valve 8-4 are closed, the pneumatic valve 8-3 is opened for back blowing, and the material bin door is opened for feeding. When feeding glycine, the pneumatic valve 8-2 and the pneumatic valve 8-4 are opened, the pneumatic valve 8-1 is set to be closed, and the vacuum feeder starts to prepare materials until the setting value of the weighing level gauge. At this time, through interlock control, the pneumatic valve 8-1 and the pneumatic valve 8-4 are closed, the pneumatic valve 8-3 is opened for back blowing, and the material bin door is opened for feeding.
Claims (4)
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104828798A (en) * | 2015-05-20 | 2015-08-12 | 湖北泰盛化工有限公司 | Device and method for extracting sodium dihydrogen phosphate dihydrate by using crude brine in glyphosate production process through glycine method |
CN110860194A (en) * | 2018-08-27 | 2020-03-06 | 湖北泰盛化工有限公司 | Device and method for treating paraformaldehyde dust in glyphosate production feeding process |
CN112623292A (en) * | 2021-01-08 | 2021-04-09 | 楚天飞云制药装备(长沙)有限公司 | Feeding device and feeding method |
-
2014
- 2014-12-11 CN CN201420776474.0U patent/CN204297688U/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104828798A (en) * | 2015-05-20 | 2015-08-12 | 湖北泰盛化工有限公司 | Device and method for extracting sodium dihydrogen phosphate dihydrate by using crude brine in glyphosate production process through glycine method |
CN110860194A (en) * | 2018-08-27 | 2020-03-06 | 湖北泰盛化工有限公司 | Device and method for treating paraformaldehyde dust in glyphosate production feeding process |
CN110860194B (en) * | 2018-08-27 | 2021-09-07 | 湖北泰盛化工有限公司 | Device and method for treating paraformaldehyde dust in glyphosate production feeding process |
CN112623292A (en) * | 2021-01-08 | 2021-04-09 | 楚天飞云制药装备(长沙)有限公司 | Feeding device and feeding method |
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