CN204297661U - A kind of chip inductor feeding device - Google Patents
A kind of chip inductor feeding device Download PDFInfo
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- CN204297661U CN204297661U CN201420711897.4U CN201420711897U CN204297661U CN 204297661 U CN204297661 U CN 204297661U CN 201420711897 U CN201420711897 U CN 201420711897U CN 204297661 U CN204297661 U CN 204297661U
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- 239000000463 material Substances 0.000 claims abstract description 48
- 238000003860 storage Methods 0.000 claims abstract description 8
- 230000009471 action Effects 0.000 claims description 6
- 230000001939 inductive effect Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 230000032258 transport Effects 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
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- 239000003990 capacitor Substances 0.000 description 1
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Abstract
本实用新型公开了一种贴片电感上料装置,包括震动筛、直震导轨、导料槽、顶料气缸、盛料槽、推料杆、连接块以及推料气缸;所述直震导轨一端与震动筛的输出端连接,另一端连接导料槽,所述导料槽另一端连接盛料槽的末端,顶料气缸通过支架安装在导料槽的上方,所述推料杆位于导料槽的凹槽内,所述推料杆通过连接块与推料气缸连接。本实用新型结构简单,只需在现有装备上安装即可进行使用。同时,本实用新型添加了胶质安全帽,在进行料件顶料时,由于胶质帽的缓冲作用,保证了贴片电感不会被撞击破损。
The utility model discloses a chip inductance feeding device, which comprises a vibrating screen, a direct vibration guide rail, a material guide groove, a material jacking cylinder, a material storage tank, a material pushing rod, a connecting block and a material pushing cylinder; the direct vibration guide rail One end is connected to the output end of the vibrating screen, the other end is connected to the material guide trough, the other end of the material guide trough is connected to the end of the material storage trough, the jacking cylinder is installed above the material guide trough through the bracket, and the push rod is located on the guide In the groove of the trough, the push rod is connected with the push cylinder through a connecting block. The utility model has a simple structure and can be used only by being installed on existing equipment. At the same time, the utility model adds a rubber safety cap, which ensures that the chip inductor will not be damaged by impact due to the cushioning effect of the rubber cap when the material is ejected.
Description
技术领域technical field
本实用新型涉及电感制备的技术领域,特别涉及贴片电感上料装置。The utility model relates to the technical field of inductance preparation, in particular to a patch inductance feeding device.
背景技术Background technique
贴片电感、片式电容和片式电阻是三大片式电子元件之一,是由导线一圈贴着一圈地缠绕在绝缘管上,绝缘管可以是空心的,也可以包含铁芯或磁粉芯的。SMD inductors, chip capacitors and chip resistors are one of the three major chip electronic components. They are made of wires that are wound around the insulating tube. The insulating tube can be hollow or contain iron core or magnetic powder. Core.
在现代化的生产中,随着产业分工的细化,很多贴片电感制造企业采用自动化设备来替代人工,以提高生产效率。在贴片电感的生产工艺中,需要实现贴片电感的上料工序,目前多采用振动盘将料件输送到上料槽中,对于“工”字形电感上下两端侧面带有凹槽的电感,在上料过程中,相邻电感的凹槽会咬合,料件分开困难,同时在料件进行拐弯时,料件也会发生不规则的位置变化,从而,影响了后续工序的正常进行。In modern production, with the refinement of industrial division of labor, many chip inductor manufacturing companies use automation equipment to replace labor to improve production efficiency. In the production process of chip inductors, it is necessary to realize the feeding process of chip inductors. At present, vibrating plates are often used to transport materials to the feeding trough. For inductors with grooves on the upper and lower sides of the "I" shaped inductor , during the feeding process, the grooves of adjacent inductors will occlude, making it difficult to separate the parts. At the same time, when the parts are turning, the parts will also change irregularly, thus affecting the normal progress of the subsequent process.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术的缺点与不足,提供一种贴片电感上料装置。The purpose of the utility model is to overcome the shortcomings and deficiencies of the prior art, and provide a patch inductor feeding device.
为了达到上述目的,本实用新型采用以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种贴片电感上料装置,包括震动筛、直震导轨、导料槽、顶料气缸、盛料槽、推料杆、连接块以及推料气缸;所述直震导轨一端与震动筛的输出端连接,另一端连接导料槽,所述导料槽另一端连接盛料槽的末端,顶料气缸通过支架安装在导料槽的上方,所述推料杆位于导料槽的凹槽内,所述推料杆通过连接块与推料气缸连接。A patch inductive feeding device, comprising a vibrating screen, a direct vibration guide rail, a material guide trough, a material jacking cylinder, a material storage tank, a push rod, a connecting block, and a material pushing cylinder; one end of the direct vibration guide rail is connected to the vibrating screen The output end is connected, the other end is connected to the material guide trough, the other end of the material guide trough is connected to the end of the material storage trough, the jacking cylinder is installed above the material guide trough through the bracket, and the push rod is located in the groove of the material guide trough Inside, the push rod is connected with the push cylinder through a connecting block.
优选的,所述震动筛安装在基座上,所述基座包括两层基座板,两层基座板之间通过螺钉固定连接。Preferably, the vibrating screen is installed on a base, and the base includes two layers of base plates, and the two layers of base plates are fixedly connected by screws.
优选的,所述振动筛呈碗状,所述震动筛的底部设有一贴片电感出料口。Preferably, the vibrating sieve is bowl-shaped, and a patch inductor outlet is provided at the bottom of the vibrating sieve.
优选的,所述直震导轨呈凹槽型,贴片电感通过震动筛的贴片电感出料口进入直震导轨的凹槽内。Preferably, the direct vibration guide rail is groove-shaped, and the chip inductor enters the groove of the direct vibration guide rail through the chip inductor outlet of the vibrating screen.
优选的,所述导料槽的形状与推料杆的形状相匹配。Preferably, the shape of the material guide groove matches the shape of the push rod.
优选的,所述顶料气缸与导料槽呈θ角,0°<θ<90°。Preferably, the jacking cylinder and the material guide groove form an angle of θ, 0°<θ<90°.
优选的,所述顶料气缸的气缸推杆头部安装有胶质安全帽。Preferably, a rubber safety cap is installed on the cylinder push rod head of the jacking cylinder.
优选的,所述连接块上设有导向槽,导向槽内设有导向轴,导向轴连接推料杆,导向轴在推料气缸的作用下驱动推料杆往复运动。Preferably, the connecting block is provided with a guide groove, and a guide shaft is provided in the guide groove, the guide shaft is connected to the push rod, and the guide shaft drives the push rod to reciprocate under the action of the push cylinder.
优选的,还包括气缸座,所述推料气缸通过螺钉固定安装在气缸座上。Preferably, it also includes a cylinder base, and the pusher cylinder is fixedly installed on the cylinder base by screws.
本实用新型与现有技术相比,具有如下优点和有益效果:Compared with the prior art, the utility model has the following advantages and beneficial effects:
1、本实用新型结构简单,只需在现有装备上按照本申请的技术方案进行改进或安装即可进行使用。1. The utility model has a simple structure, and can be used only by improving or installing the existing equipment according to the technical scheme of the application.
2、本实用新型的顶杆圆锥部分采用了胶质材质,减小顶杆与贴片电感之间的撞击力度。2. The conical part of the ejector rod of the utility model is made of colloidal material, which reduces the impact force between the ejector rod and the chip inductor.
3、本实用新型可以使得贴片电感的上料更加均匀,且工作效率高,适用于大规模工业化生产的应用。3. The utility model can make the feeding of chip inductors more uniform, and has high working efficiency, and is suitable for large-scale industrial production.
附图说明Description of drawings
图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
具体实施方式Detailed ways
下面结合实施例及附图对本实用新型作进一步详细的描述,但本实用新型的实施方式不限于此。The utility model will be further described in detail below in conjunction with the embodiments and accompanying drawings, but the implementation of the utility model is not limited thereto.
实施例Example
如图1所示,本实施例的贴片电感上料装置,包括震动筛1、直震导轨3、导料槽4、顶料气缸5、盛料槽6、推料杆7、连接块8以及推料气缸9;所述直震导轨3一端与震动筛1的输出端连接,另一端连接导料槽4,所述导料槽4另一端连接盛料槽6的末端,顶料气缸5通过支架安装在导料槽的上方,所述推料杆7位于导料槽4的凹槽内,所述推料杆7通过连接块8与推料气缸9连接。As shown in Figure 1, the chip inductance feeding device of this embodiment includes a vibrating screen 1, a direct vibration guide rail 3, a material guide trough 4, a material jacking cylinder 5, a material holding trough 6, a material pushing rod 7, and a connecting block 8 And pushing material cylinder 9; One end of described direct vibration guide rail 3 is connected with the output end of vibrating screen 1, and the other end is connected with guide trough 4, and the other end of described guide trough 4 is connected with the end of material holding tank 6, and material jacking cylinder 5 The bracket is installed above the material guide groove, the push rod 7 is located in the groove of the material guide groove 4 , and the push rod 7 is connected with the push material cylinder 9 through the connecting block 8 .
所述震动筛安1装在基座上,所述基座包括两层基座板,两层基座板之间通过螺钉固定连接;所述振动筛呈碗状,所述震动筛1的底部设有一贴片电感出料口;当贴片电感上料装置工作时,震动筛开始震动,使得盛放在震动筛中的贴片电感从贴片电感出料口中落下并进入直震导轨3中。The vibrating screen 1 is mounted on a base, and the base includes two layers of base plates, which are fixedly connected by screws; the vibrating screen is bowl-shaped, and the bottom of the vibrating screen 1 There is a chip inductor outlet; when the chip inductor feeding device is working, the vibrating screen starts to vibrate, so that the chip inductor placed in the vibrating screen falls from the chip inductor outlet and enters the direct vibration guide rail 3 .
所述直震导轨3呈凹槽型,贴片电感2通过震动筛的贴片电感出料口进入直震导轨3的凹槽内;贴片电感2继续沿着直震导轨运动,并传输到导料槽4中。The direct vibration guide rail 3 is groove-shaped, and the chip inductor 2 enters the groove of the direct vibration guide rail 3 through the chip inductor discharge port of the vibrating screen; the chip inductor 2 continues to move along the direct vibration guide rail and is transmitted to In the chute 4.
进入导料槽4中的贴片电感2,在推料杆7的作用下,有序的落入到盛料槽6中,为了使得该上料装置更好的工作,所述导料槽4的形状与推料杆7的形状相匹配。The patch inductor 2 entering the material guide trough 4 falls into the material storage tank 6 in an orderly manner under the action of the push rod 7. In order to make the feeding device work better, the material guide trough 4 The shape matches the shape of the push rod 7.
所述连接块上设有导向槽,导向槽内设有导向轴,导向轴连接推料杆7,导向轴在推料气缸9的作用下驱动推料杆7往复运动。The connecting block is provided with a guide groove, and a guide shaft is arranged in the guide groove, and the guide shaft connects the push rod 7, and the guide shaft drives the push rod 7 to reciprocate under the action of the push cylinder 9.
所述顶料气缸与导料槽呈θ角,0°<θ<90°,所述顶料气缸的气缸推杆头部安装有胶质安全帽,可以缓解气缸推杆与贴片电感之间的撞击力,保护贴片电感不被撞坏。The jacking cylinder and the material guide groove are at an angle of θ, 0°<θ<90°, and the head of the cylinder push rod of the jacking cylinder is equipped with a rubber safety cap, which can relieve the gap between the cylinder push rod and the patch inductor. The impact force protects the chip inductor from being damaged.
为了固定推料气缸,本实施例还包括气缸座10,所述推料气缸9通过螺钉固定安装在气缸座10上;当然也可以通过如卡合或者焊接的方式将推料气缸固定在气缸座上。In order to fix the pusher cylinder, the present embodiment also includes a cylinder block 10, and the pusher cylinder 9 is fixedly mounted on the cylinder block 10 by screws; of course, the pusher cylinder can also be fixed on the cylinder block by snap-fitting or welding. superior.
本实施例贴片电感上料装置的工作原如下:The work principle of the chip inductance feeding device in this embodiment is as follows:
当贴片电感上料装置工作时,震动筛将即将被上料的贴片电感通过震动输送到直震导轨上,直震导轨内位于最前面的贴片电感被运输到导料槽时,推料气缸和顶料气缸工作,推料杆推动导料槽中的贴片电感向前移动至盛料槽,顶料气缸的气缸推杆向前运动至顶住紧挨着被推的贴片电感后的贴片电感,迫使相邻的两个贴片电感分开。位于直震导轨内的最前面的贴片电感被推走后,推料气缸、顶料气缸回到初始位置状态,再重复上述动作,实现贴片电感的上料动作。When the SMD inductance feeding device is working, the vibrating screen transports the SMD inductors to be loaded to the direct vibration guide rail through vibration, and when the SMD inductor at the front in the direct vibration guide rail is transported to the material guide groove, push The material cylinder and the jacking cylinder work, the push rod pushes the chip inductor in the guide groove to move forward to the material storage tank, and the cylinder push rod of the jacking cylinder moves forward to withstand the pushed chip inductor The final chip inductors force the adjacent two chip inductors to separate. After the front SMD inductor located in the direct vibration guide rail is pushed away, the pushing cylinder and the ejecting cylinder return to the initial position state, and then repeat the above actions to realize the loading action of the SMD inductor.
上述实施例为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,其他的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above-mentioned embodiment is a preferred implementation mode of the present utility model, but the implementation mode of the present utility model is not limited by the above-mentioned embodiment, and any other changes, modifications and substitutions made without departing from the spirit and principle of the present utility model , combination, and simplification, all should be equivalent replacement methods, and are all included in the protection scope of the present utility model.
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106395357A (en) * | 2015-12-11 | 2017-02-15 | 上野精机株式会社 | Adaptor |
CN106395347A (en) * | 2016-06-20 | 2017-02-15 | 苏州石丸英合精密机械有限公司 | Push device of limit switch labelling machine |
CN107614401A (en) * | 2015-12-31 | 2018-01-19 | 深圳市大富精工有限公司 | Charging method and feeding device |
CN107971242A (en) * | 2017-11-18 | 2018-05-01 | 北京工业大学 | Axial workpiece automatic measurement and sorting unit |
CN108376606A (en) * | 2017-06-29 | 2018-08-07 | 信丰县弘业电子有限公司 | A kind of chip inductor feed mechanism |
CN109399186A (en) * | 2018-12-29 | 2019-03-01 | 都江堰宁江宗汇精密小型蜗杆有限责任公司 | A kind of worm blank automatic blanking mechanism |
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2014
- 2014-11-21 CN CN201420711897.4U patent/CN204297661U/en not_active Expired - Fee Related
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106395357A (en) * | 2015-12-11 | 2017-02-15 | 上野精机株式会社 | Adaptor |
CN106395357B (en) * | 2015-12-11 | 2018-04-10 | 上野精机株式会社 | Switching device |
CN107614401A (en) * | 2015-12-31 | 2018-01-19 | 深圳市大富精工有限公司 | Charging method and feeding device |
CN106395347A (en) * | 2016-06-20 | 2017-02-15 | 苏州石丸英合精密机械有限公司 | Push device of limit switch labelling machine |
CN108376606A (en) * | 2017-06-29 | 2018-08-07 | 信丰县弘业电子有限公司 | A kind of chip inductor feed mechanism |
CN107971242A (en) * | 2017-11-18 | 2018-05-01 | 北京工业大学 | Axial workpiece automatic measurement and sorting unit |
CN109399186A (en) * | 2018-12-29 | 2019-03-01 | 都江堰宁江宗汇精密小型蜗杆有限责任公司 | A kind of worm blank automatic blanking mechanism |
CN109399186B (en) * | 2018-12-29 | 2024-02-06 | 都江堰宁江宗汇精密小型蜗杆有限责任公司 | Automatic discharging mechanism for worm blank |
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