CN204289872U - Electric connector - Google Patents
Electric connector Download PDFInfo
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- CN204289872U CN204289872U CN201420871847.2U CN201420871847U CN204289872U CN 204289872 U CN204289872 U CN 204289872U CN 201420871847 U CN201420871847 U CN 201420871847U CN 204289872 U CN204289872 U CN 204289872U
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- insulator
- shell
- insulating body
- composite
- electrical connector
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- 239000002131 composite material Substances 0.000 claims abstract description 90
- 239000000565 sealant Substances 0.000 claims abstract description 29
- 230000000149 penetrating effect Effects 0.000 claims abstract description 8
- 239000012212 insulator Substances 0.000 claims description 109
- 238000003466 welding Methods 0.000 claims description 19
- 230000002093 peripheral effect Effects 0.000 claims description 8
- 210000001503 joint Anatomy 0.000 claims description 4
- 238000005452 bending Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 5
- 238000007789 sealing Methods 0.000 description 11
- 238000005476 soldering Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004078 waterproofing Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Landscapes
- Connector Housings Or Holding Contact Members (AREA)
- Details Of Connecting Devices For Male And Female Coupling (AREA)
Abstract
一种电连接器,包括一外屏蔽壳、一固定元件、一复合模组以及一绝缘外壳;该固定元件包括一顶板及至少一接地固定脚,该至少一接地固定脚向外伸出于该绝缘外壳;该固定元件的顶板与该外屏蔽壳固定在一起,该外屏蔽壳及固定元件嵌件成型在该绝缘外壳中;该复合模组包括一复合绝缘本体和设置在该复合绝缘本体上的一组上排端子、一组下排端子以及位于上排端子与下排端子之间的一中间屏蔽片,其中在该复合绝缘本体的后端与该绝缘外壳之间形成有多个第一沟槽;该复合绝缘本体的后方涂抹有一层密封胶,该密封胶沿这些第一沟槽向前渗入到该复合绝缘本体与该绝缘外壳之间,可以有效防止外界的水滴透过电连接器内部的缝隙向后渗入到电子设备内部。
An electrical connector includes an outer shielding shell, a fixing element, a composite module and an insulating shell; the fixing element includes a top plate and at least one grounding fixing foot, and the at least one grounding fixing foot protrudes outward from the An insulating shell; the top plate of the fixing element is fixed together with the outer shielding shell, and the outer shielding shell and the fixing element are insert-molded in the insulating shell; the composite module includes a composite insulating body and is arranged on the composite insulating body A group of upper-row terminals, a group of lower-row terminals, and an intermediate shielding sheet between the upper-row terminals and the lower-row terminals, wherein a plurality of first groove; the rear of the composite insulating body is coated with a layer of sealant, and the sealant penetrates forward along these first grooves between the composite insulating body and the insulating shell, which can effectively prevent external water droplets from penetrating the electrical connector Internal gaps leak back into the interior of the electronics.
Description
技术领域 technical field
本实用新型涉及一种电连接器,尤其涉及电连接器的防水密封结构。 The utility model relates to an electric connector, in particular to a waterproof sealing structure of the electric connector.
背景技术 Background technique
中国专利CN201220625812.1揭露了一种电连接器,包括绝缘本体、固定在绝缘本体上的导电端子以及遮盖绝缘本体的遮蔽壳体,所述遮蔽壳体呈环形设置并设有顶壁、与顶壁相对的底壁以及连接顶壁和底壁的两侧壁,所述电连接器还包括覆盖在所述遮蔽壳体外侧的辅助壳体,所述辅助壳体设有贴附所述遮蔽壳体顶壁的顶板、自顶板两侧向下延伸并贴附遮蔽壳体两侧壁的两个侧板以及分别自两个侧板下端分别向下延伸的安装脚:所述电连接器还包括包覆在所述遮蔽壳体外围的防水外壳,所述辅助壳体镶埋成型在所述防水外壳内,所述安装脚向下突伸出所述防水外壳。所述绝缘本体设有基部,所述遮蔽壳体设有呈环形包覆所述基部周围的封闭部,所述基部周围与所述封闭部接触部位形成有内凹的凹槽,所述电连接器设有设置在所述凹槽内以密封所述封闭部与基部之间的接触部位的密封单元。这种密封单元只可以密封遮蔽壳体与绝缘本体的基部之间的缝隙,但是外界的水滴还可以经由遮蔽壳体与辅助壳体之间的配合缝隙或是从遮蔽壳体顶壁上的接合缝向后流入到电子设备的内部,防水密封效果还是不够理想。 Chinese patent CN201220625812.1 discloses an electrical connector, which includes an insulating body, conductive terminals fixed on the insulating body, and a shielding shell covering the insulating body. The bottom wall opposite to the wall and the two side walls connecting the top wall and the bottom wall. The electrical connector also includes an auxiliary shell covering the outside of the shielding shell. The auxiliary shell is provided with a The top plate of the top wall of the body, the two side plates extending downward from both sides of the top plate and attached to the two side walls of the shielding housing, and the mounting feet respectively extending downward from the lower ends of the two side plates: the electrical connector also includes A waterproof casing covering the periphery of the shielding casing, the auxiliary casing is embedded in the waterproof casing, and the mounting feet protrude downward from the waterproof casing. The insulating body is provided with a base, and the shielding shell is provided with a sealing portion that covers the periphery of the base in a ring shape, and a recessed groove is formed around the base in contact with the sealing portion, and the electrical connection A device is provided with a sealing unit disposed in the groove to seal a contact portion between the closing portion and the base. This sealing unit can only seal the gap between the shielding case and the base of the insulating body, but outside water droplets can also pass through the fitting gap between the shielding case and the auxiliary case or from the joint on the top wall of the shielding case. The seam flows backward into the interior of the electronic device, and the waterproof sealing effect is still not ideal.
实用新型内容 Utility model content
本实用新型所要解决的技术问题主要在于克服上述现有技术所存在的不足,从而提出一种电连接器,其可以有效防止外界的水滴透过电连接器内部的缝隙向后渗入到电子设备内部。 The technical problem to be solved by the utility model is mainly to overcome the shortcomings of the above-mentioned prior art, thereby proposing an electrical connector, which can effectively prevent external water droplets from penetrating backward into the electronic equipment through the gap inside the electrical connector . ``
本实用新型针对上述技术问题提出一种电连接器,包括形成有一前后延伸的腔体的一外屏蔽壳、固定在该外屏蔽壳外侧的一固定元件、插置在该腔体内的一复合模组以及包围在该外屏蔽壳和该复合模组外周的一绝缘外壳;该固定元件包括一顶板及由该顶板延伸出的至少一接地固定脚,该至少一接地固定脚向外伸出于该绝缘外壳;该固定元件的顶板与该外屏蔽壳固定在一起,该外屏蔽壳及该固定元件一并嵌件成型在该绝缘外壳中,该复合模组从该绝缘外壳的后方往前插入到该外屏蔽壳体的腔体内;该复合模组包括一复合绝缘本体和设置在该复合绝缘本体上的一组上排端子、一组下排端子以及位于上排端子与下排端子之间的一中间屏蔽片,其中在该复合绝缘本体的后端与该绝缘外壳之间形成有至少一第一沟槽;该复合绝缘本体的后方设置有一层密封胶,该密封胶沿该至少一第一沟槽向前渗入到该复合绝缘本体与该绝缘外壳之间,并充分封闭该复合绝缘本体的后部。 The utility model proposes an electrical connector aiming at the above-mentioned technical problems, which includes an outer shielding shell formed with a cavity extending back and forth, a fixing element fixed on the outside of the outer shielding shell, and a composite mold inserted in the cavity. group and an insulating shell surrounding the outer shielding shell and the outer periphery of the composite module; the fixing element includes a top plate and at least one grounding fixing foot extending from the top plate, and the at least one grounding fixing foot protrudes outward from the Insulating shell; the top plate of the fixing element is fixed together with the outer shielding shell, the outer shielding shell and the fixing element are embedded in the insulating shell, and the composite module is inserted from the rear of the insulating shell to the front In the cavity of the outer shielding shell; the composite module includes a composite insulating body and a set of upper row terminals, a group of lower row terminals and a set of terminals located between the upper row terminals and the lower row terminals arranged on the composite insulating body An intermediate shielding sheet, wherein at least one first groove is formed between the rear end of the composite insulating body and the insulating shell; a layer of sealant is arranged at the rear of the composite insulating body, and the sealant is arranged along the at least one first groove. The groove penetrates forward between the composite insulating body and the insulating shell, and fully seals the rear of the composite insulating body.
在一些实施例中,该绝缘外壳的后部形成有一阶台,该复合绝缘本体的后部形成有贴合在该阶台后方的一凸缘,该至少一第一沟槽是凹设形成于该凸缘的外周面。 In some embodiments, a step is formed on the rear of the insulating shell, a flange is formed on the rear of the composite insulating body, and the at least one first groove is recessed and formed on the rear of the step. the outer peripheral surface of the flange.
在一些实施例中,该至少一第一沟槽是沿前后方向延伸的,并一直向前延伸至该阶台。 In some embodiments, the at least one first groove extends along the front-to-back direction, and extends forward to the step.
在一些实施例中,该复合绝缘本体在该凸缘两侧的前表面各向后凹设形成有一定位槽;该外屏蔽壳的两侧各向后延伸出一定位脚,这两个定位脚向后对应插入这两个定位槽中。 In some embodiments, the front surface of the composite insulation body on both sides of the flange is recessed backward to form a positioning groove; the two sides of the outer shielding shell respectively extend a positioning foot backward, and the two positioning feet Insert them backwards into the two positioning slots.
在一些实施例中,该绝缘外壳在该复合绝缘本体的后端围合出一收容槽,该密封胶填充于该收容槽中。 In some embodiments, the insulating shell encloses a receiving groove at the rear end of the composite insulating body, and the sealant is filled in the receiving groove.
在一些实施例中,该外屏蔽壳包括一底壁、由该底壁两侧分别向上弯折延伸出的两个侧壁以及由这两个侧壁的顶端弯折后再相向延伸接合而成的一顶壁,该顶壁具有一对接缝,该腔体是由该底壁、两个侧壁及该顶壁围合而成;该固定元件的顶板是焊接固定在该顶壁的对接缝的两侧。 In some embodiments, the outer shielding shell includes a bottom wall, two side walls extending upwards from both sides of the bottom wall, and the top ends of the two side walls are bent and then extended toward each other. A top wall, the top wall has a pair of joints, the cavity is surrounded by the bottom wall, two side walls and the top wall; the top plate of the fixing element is welded and fixed on the top wall seams on both sides.
在一些实施例中,该中间屏蔽片包括一基板和由该基板向后延伸出该复合绝缘本体的至少一第一焊接脚;每个下排端子具有向后延伸出该复合绝缘本体的一第二焊接脚,其中这些第一焊接脚与这些第二焊接脚是分布在同一焊接平面上并且横向对齐的。 In some embodiments, the intermediate shielding sheet includes a base plate and at least one first soldering leg extending backward from the base plate out of the composite insulating body; Two welding feet, wherein the first welding feet and the second welding feet are distributed on the same welding plane and aligned laterally.
在一些实施例中,该电连接器还包括装设在该复合绝缘本体外周并位于该外屏蔽壳内侧的一内屏蔽壳,该内屏蔽壳由分别位于该复合绝缘本体上下两侧的两个屏蔽片组合而成,每个屏蔽片的两侧各竖直延伸出一固定突片;该复合绝缘本体的两侧各形成有一个上下贯通且四周封闭的卡固孔,其中这两个屏蔽片上的固定突片是对应卡入这两个卡固孔中的。 In some embodiments, the electrical connector further includes an inner shielding shell installed on the outer periphery of the composite insulating body and inside the outer shielding shell, and the inner shielding shell is composed of two shielding shells respectively located on the upper and lower sides of the composite insulating body. A combination of shielding pieces, each side of each shielding piece vertically extends a fixed tab; both sides of the composite insulating body are formed with a fastening hole that penetrates up and down and is closed around, and the two shielding pieces have The fixing tabs are correspondingly snapped into the two fastening holes.
在一些实施例中,该复合绝缘本体由一上绝缘体和一下绝缘体组合而成,该组上排端子埋设在该上绝缘体中,该组下排端子埋设在该下绝缘体中,该上绝缘体及该下绝缘体分别向前延伸有一第一舌板部与一第二舌板部,该中间屏蔽片是夹设在该上绝缘体的第一舌板部与该下绝缘体的第二舌板部之间;该至少一第一沟槽有多个,分别形成在该上绝缘体与该下绝缘体后部的外周缘;该上绝缘体与该下绝缘体之间还形成有至少一第二沟槽,该密封胶还沿该至少一第二沟槽向前渗入到该上绝缘体与该下绝缘体之间。 In some embodiments, the composite insulating body is composed of an upper insulator and a lower insulator, the set of upper-row terminals is embedded in the upper insulator, the set of lower-row terminals is embedded in the lower insulator, the upper insulator and the The lower insulator respectively extends forward with a first tongue portion and a second tongue portion, and the intermediate shielding sheet is interposed between the first tongue portion of the upper insulator and the second tongue portion of the lower insulator; There are a plurality of at least one first groove, which are respectively formed on the outer peripheral edges of the rear part of the upper insulator and the lower insulator; at least one second groove is also formed between the upper insulator and the lower insulator, and the sealant is also Infiltrating forward along the at least one second groove between the upper insulator and the lower insulator.
在一些实施例中,该复合绝缘本体由一主绝缘体、一上绝缘体及一下绝缘体组合而成,该组上排端子埋设在该上绝缘体中,该组下排端子埋设在该下绝缘体中;该主绝缘体向前延伸出一个整体式的舌板,该中间屏蔽片埋设在该主绝缘体的舌板内,该组上排端子与该组下排端子分别暴露于该舌板的上下两侧;该至少一第一沟槽有多个,分别形成在该上绝缘体、该下绝缘体及该主绝缘体后部的外周缘;该上绝缘体与该下绝缘体之间还形成有至少一第二沟槽,该密封胶还沿该至少一第二沟槽向前渗入到该上绝缘体与该下绝缘体之间。 In some embodiments, the composite insulating body is composed of a main insulator, an upper insulator and a lower insulator, the set of upper-row terminals is embedded in the upper insulator, and the set of lower-row terminals is embedded in the lower insulator; An integral tongue plate extends forward from the main insulator, and the intermediate shielding piece is embedded in the tongue plate of the main insulator, and the group of upper row terminals and the group of lower row terminals are respectively exposed on the upper and lower sides of the tongue plate; There are a plurality of at least one first groove, respectively formed on the outer periphery of the upper insulator, the lower insulator, and the rear part of the main insulator; at least one second groove is also formed between the upper insulator and the lower insulator, the The sealant also penetrates forwardly along the at least one second groove between the upper insulator and the lower insulator.
与现有技术相比,本实用新型的电连接器通过使固定元件与外屏蔽壳的一并嵌件成型绝缘外壳中,再将复合模组从后往前插入到外屏蔽壳的腔体内,并在该复合绝缘本体的后端与绝缘外壳之间形成有多个第一沟槽,然后将密封胶设置到复合绝缘本体的后端,密封胶可透过这些第一沟槽向前渗入,形成一个充分封闭该复合绝缘本体的后部的密封单元,并能够牢固地结合到绝缘外壳上,从而可以有效防止外界的水滴透过电连接器内部的缝隙向后渗入到电子设备内部;另外,该中间屏蔽片可以有效降低上排端子与下排端子在进行高频传输时的串扰,以利于将该电连接器应用于高频讯息的传输。 Compared with the prior art, the electrical connector of the present utility model inserts the fixing element and the outer shielding shell into the insulating shell, and then inserts the composite module into the cavity of the outer shielding shell from back to front, And a plurality of first grooves are formed between the rear end of the composite insulating body and the insulating shell, and then the sealant is arranged on the rear end of the composite insulating body, and the sealant can penetrate forward through these first grooves, Form a sealing unit that fully closes the rear portion of the composite insulating body, and can be firmly bonded to the insulating shell, thereby effectively preventing external water droplets from penetrating backward into the electronic device through the gap inside the electrical connector; in addition, The intermediate shielding sheet can effectively reduce the crosstalk between the upper-row terminals and the lower-row terminals during high-frequency transmission, so as to facilitate the application of the electrical connector to the transmission of high-frequency information.
附图说明 Description of drawings
图1和图2是本实用新型电连接器的一较佳实施例的立体图; Figure 1 and Figure 2 are perspective views of a preferred embodiment of the utility model electrical connector;
图3是图1所示电连接器的主视图; Fig. 3 is a front view of the electrical connector shown in Fig. 1;
图4是沿图3中A-A剖面线所取的剖视图; Fig. 4 is a sectional view taken along the section line A-A in Fig. 3;
图5是图1所示电连接器的立体分解图; Fig. 5 is a three-dimensional exploded view of the electrical connector shown in Fig. 1;
图6和图7是图5所示电连接器的进一步分解的立体分解图; 6 and 7 are further exploded perspective views of the electrical connector shown in FIG. 5;
图8是图7所示电连接器的进一步分解的立体分解图; Fig. 8 is a perspective exploded view of further disassembly of the electrical connector shown in Fig. 7;
图9是图8所示电连接器的进一步分解的立体分解图; Fig. 9 is a perspective exploded view of a further decomposition of the electrical connector shown in Fig. 8;
图10是图9所示电连接器的进一步分解的立体分解图; Fig. 10 is a further exploded perspective view of the electrical connector shown in Fig. 9;
图11是本实用新型电连接器的另一较佳实施例的主视图; Fig. 11 is a front view of another preferred embodiment of the electrical connector of the present invention;
图12是沿图11中B-B剖面线所取的剖视图; Fig. 12 is a sectional view taken along the B-B section line in Fig. 11;
图13是图11所示电连接器的立体分解图; Fig. 13 is an exploded perspective view of the electrical connector shown in Fig. 11;
图14和图15是图13所示电连接器的进一步分解的立体分解图; 14 and 15 are further exploded perspective views of the electrical connector shown in FIG. 13;
图16是图14所示电连接器的进一步分解的立体分解图。 FIG. 16 is a further exploded perspective view of the electrical connector shown in FIG. 14 .
其中,附图标记说明如下: Wherein, the reference signs are explained as follows:
10 电连接器 10 electrical connectors
1 外屏蔽壳 1 outer shielding shell
11 底壁 12侧壁 13 顶壁 14 定位脚 19 腔体 131 对接缝 11 Bottom wall 12 Side wall 13 Top wall 14 Positioning foot 19 Cavity 131 Butt seam
2 固定元件 2 Fixing elements
21 顶板 22 延伸部 23 接地固定脚 29焊点 21 Top plate 22 Extension 23 Grounding anchor 29 Welding point
3 绝缘外壳 3 insulating shell
38 阶台 39中空腔 38 steps 39 hollows
4 复合模组 4 composite modules
41 上排端子模组 42 下排端子模组 43 中间屏蔽片 44 复合绝缘本体 41 Upper terminal module 42 Lower terminal module 43 Intermediate shield 44 Composite insulating body
411 上绝缘体 412 上排端子 413 第一沟槽 414 第二沟槽 411 Upper insulator 412 Upper terminal 413 First groove 414 Second groove
4113 第一舌板部 4113 First tongue plate
416 定位槽 417 卡固孔 421 下绝缘体 422 下排端子 416 Positioning groove 417 Fastening hole 421 Lower insulator 422 Lower row of terminals
4213 第二舌板部 4213 Second lingual plate
423 第一沟槽 424 第二沟槽 426 定位槽 427 卡固孔429 凸起 423 First Groove 424 Second Groove 426 Positioning Groove 427 Fastening Hole 429 Protrusion
431 基板 432 焊接脚 4222 焊接脚 431 Substrate 432 Soldering feet 4222 Soldering feet
441 凸缘 442 基部 443 舌板 441 Flange 442 Base 443 Tongue
444 第二沟槽 446 定位槽 447 卡固孔 444 Second groove 446 Positioning groove 447 Fastening hole
5 内屏蔽壳 51 屏蔽片 517 固定突片 5 Inner shield shell 51 Shield sheet 517 Fixing tab
6 密封胶 6 sealant
61 基部 63 第一延伸部分 64 第二延伸部分 61 base 63 first extension 64 second extension
7 收容槽 7 storage tanks
10a 电连接器 10a electrical connector
4a 复合模组 4a composite module
41a 上排端子模组 411a 上绝缘体 412a 上排端子 41a upper terminal module 411a upper insulator 412a upper terminal
42a 下排端子模组 421a 下绝缘体 422a 下排端子 42a lower terminal module 421a lower insulator 422a lower terminal
44a 复合绝缘本体 44a Composite insulating body
46a 中间模组 461a 主绝缘体 467a 卡固孔 43a 中间屏蔽片 46a Intermediate module 461a Main insulator 467a Fastening hole 43a Intermediate shield
4611a 基部 4612a 舌板 4613a 收容空间 4614a 端子收容槽 4611a base 4612a tongue plate 4613a receiving space 4614a terminal receiving groove
4615a 第一沟槽 4615a First Groove
6a 密封胶。 6a Sealants.
具体实施方式 Detailed ways
尽管本实用新型可以容易地表现为不同形式的实施例,但在附图中示出并且在本说明书中将详细说明的仅仅是其中一些具体实施例,同时可以理解的是本说明书应视为是本实用新型原理的示范性说明,而并非旨在将本实用新型限制到在此所说明的那样。 Although the present invention may be readily manifested in different forms of embodiments, only some of them are shown in the drawings and described in detail in this specification, and it should be understood that this specification should be considered as This is an exemplary illustration of the principles of the utility model, and is not intended to limit the utility model to what is described here.
由此,本说明书中所指出的一个特征将用于说明本实用新型的一个实施例的其中一个特征,而不是暗示本实用新型的每个实施例必须具有所说明的特征。此外,应当注意的是本说明书描述了许多特征。尽管某些特征可以组合在一起以示出可能的系统设计,但是这些特征也可用于其他的未明确说明的组合。由此,除非另有说明,所说明的组合并非旨在限制。 Therefore, a feature indicated in this specification will be used to describe one of the features of an embodiment of the present invention, rather than implying that every embodiment of the present invention must have the described feature. Furthermore, it should be noted that this specification describes a number of features. Although certain features may be combined to illustrate possible system designs, these features may also be used in other combinations not explicitly described. Thus, the illustrated combinations are not intended to be limiting unless otherwise stated.
在附图所示的实施例中,方向的指示(诸如上、下、左、右、前和后)用于解释本实用新型的各种元件的结构和运动不是绝对的而是相对的。当这些元件处于附图所示的位置时,这些说明是合适的。如果这些元件的位置的说明发生改变时,则这些方向的指示也相应地改变。 In the embodiments shown in the drawings, directional indications (such as up, down, left, right, front and back) are used to explain that the structure and movement of various elements of the present invention are not absolute but relative. These descriptions are applicable when the elements are in the positions shown in the drawings. If the indications of the positions of these elements are changed, the indications of these directions are changed accordingly.
以下结合本说明书的附图,对本实用新型的较佳实施例予以进一步地详尽阐述。 Below in conjunction with the accompanying drawings of this specification, the preferred embodiments of the utility model are further elaborated.
参阅图1至图10,为本实用新型电连接器的一较佳实施例。该电连接器具体到本实施例是一种具有密封防水结构的USB3.0 Type-C连接器。该电连接器10包括具有一前后延伸的腔体19的一外屏蔽壳1、固定在该外屏蔽壳1的外侧的一固定元件2、包覆成型在外屏蔽壳1及固定元件2的外周的一绝缘外壳3、由后往前地插设在该腔体19内的一复合模组4和装设在复合模组4上的一内屏蔽壳5以及用于充分密封该复合模组4后端的一层密封胶6。 Referring to FIG. 1 to FIG. 10 , it is a preferred embodiment of the electrical connector of the present invention. Specifically, this embodiment is a USB3.0 Type-C connector with a sealed waterproof structure. The electrical connector 10 includes an outer shielding shell 1 with a cavity 19 extending back and forth, a fixing element 2 fixed on the outside of the outer shielding shell 1, and an outer periphery of the outer shielding shell 1 and the fixing element 2 overmolded. An insulating shell 3, a composite module 4 inserted in the cavity 19 from back to front, an inner shielding shell 5 mounted on the composite module 4, and an inner shielding shell 5 for fully sealing the composite module 4 rear end A layer of sealant 6.
参见图9和图10,该外屏蔽壳1采用金属板材一体弯折而成,其包括一底壁11、由该底壁11两侧分别向上弯折延伸出的两个侧壁12以及由这两个侧壁12的顶端弯折后再相向延伸拼合而成的一顶壁13。该顶壁13具有一对接缝131。这两个侧壁12还各向后延伸出一定位脚14。该底壁11、两个侧壁12及顶壁13围合出前述的腔体19。 Referring to Fig. 9 and Fig. 10, the outer shielding shell 1 is integrally formed by bending a metal plate, and it includes a bottom wall 11, two side walls 12 bent upwards from both sides of the bottom wall 11 and extending from the bottom wall 11. A top wall 13 is formed by bending the top ends of the two side walls 12 and extending towards each other. The top wall 13 has a pair of seams 131 . A positioning foot 14 extends rearwardly from each of the two side walls 12 . The bottom wall 11 , the two side walls 12 and the top wall 13 enclose the aforementioned cavity 19 .
参见图8和图9,该固定元件2是采用金属板材一体弯折而成,其包括一顶板21和由该顶板21的两侧分别向下弯折延伸出的两个接地固定脚23。该顶板21采用激光焊接的方式固定在该外屏蔽壳1的顶壁13的对接缝131的两侧。图9中示出了四个激光焊点29。这种结构可以加强该外屏蔽壳1的整体强度,以免在对接缝131处发生受力变形裂开,从而确保该电连接器10与另一对接连接器(图未示)的可靠对接。 Referring to FIG. 8 and FIG. 9 , the fixing element 2 is integrally bent from a metal plate, and includes a top plate 21 and two grounding fixing feet 23 bent downwards from both sides of the top plate 21 . The top plate 21 is fixed on both sides of the butt joint 131 of the top wall 13 of the outer shielding case 1 by laser welding. Four laser welding spots 29 are shown in FIG. 9 . This structure can strengthen the overall strength of the outer shielding shell 1 to prevent force deformation and cracking at the butt seam 131 , thereby ensuring reliable butt joint between the electrical connector 10 and another butt connector (not shown).
结合参见图7至图10,该绝缘外壳3是采用绝缘材料一体注塑而成的。其中该外屏蔽壳1与固定元件2是一并嵌件成型在该绝缘外壳3中。该外屏蔽壳1以及该固定元件2的顶板21完全埋入在该绝缘外壳3中。这种结构可以完全消除该外屏蔽壳1与该绝缘外壳3之间可能存在的配合缝隙,有利于防水。该绝缘外壳3内部形成一前后贯通的中空腔39。该绝缘外壳3的中空腔39的后部形成有环状的一阶台38,以使该中空腔39的后端开口较前方开口具有较大的尺寸。 Referring to FIG. 7 to FIG. 10 in conjunction, the insulating housing 3 is formed by integral injection molding of insulating materials. Wherein the outer shielding shell 1 and the fixing element 2 are insert-molded in the insulating shell 3 together. The outer shielding shell 1 and the top plate 21 of the fixing element 2 are completely buried in the insulating shell 3 . This structure can completely eliminate the possible fit gap between the outer shielding shell 1 and the insulating shell 3, which is beneficial to waterproofing. A hollow cavity 39 is formed inside the insulating housing 3 . A ring-shaped step 38 is formed at the rear of the hollow cavity 39 of the insulating shell 3 , so that the rear opening of the hollow cavity 39 has a larger size than the front opening.
参见图4及图6,从整体结构上来看,该复合模组4包括一复合绝缘本体44和设置在该复合绝缘本体44的一组上排端子412、一组下排端子422以及位于上排端子412与下排端子422之间的一中间屏蔽片43。该复合绝缘本体44整体上包括一基部442、从该基部442向前延伸出的一舌板443以及位于该基部442后方并向外环形地凸出的一凸缘441。在该复合绝缘本体44的后端与该绝缘外壳3之间形成有多个第一沟槽413、423;该复合绝缘本体44的后方涂抹设置有一层密封胶6,该密封胶6沿这些第一沟槽413、423向前渗入到该复合绝缘本体44与该绝缘外壳3之间,并充分封闭该复合绝缘本体44的后部。 4 and 6, from the perspective of the overall structure, the composite module 4 includes a composite insulating body 44 and a group of upper row terminals 412, a group of lower row terminals 422 and a group of upper row terminals 422 arranged on the composite insulating body 44. An intermediate shielding sheet 43 between the terminal 412 and the lower row of terminals 422 . The composite insulating body 44 generally includes a base 442 , a tongue 443 extending forward from the base 442 , and a flange 441 located behind the base 442 and protruding annularly outward. A plurality of first grooves 413, 423 are formed between the rear end of the composite insulating body 44 and the insulating shell 3; a layer of sealant 6 is applied to the rear of the composite insulating body 44, and the sealant 6 is arranged along these first grooves. A groove 413 , 423 penetrates forward between the composite insulating body 44 and the insulating shell 3 , and fully seals the rear of the composite insulating body 44 .
参见图9和图10,具体到本较佳实施例的该复合模组4是由一上排端子模组41、一下排端子模组42和中间屏蔽片43组合而成。该上排端子模组41包括一上绝缘体411和嵌件成型在该上绝缘体411中的上排端子412。该上绝缘体411向前延伸出一第一舌板部4113,该上绝缘体411后部的顶面及两侧面形成有多个沿前后方向延伸的第一沟槽413。值得一提的是,在某些实施例中,第一沟槽(图未示)也可以形成在该绝缘外壳3与凸缘441相贴接的内表面上,另外在某些实施例中,这些第一沟槽(图未示)也可以是波浪形地沿前后方向延伸的。该上绝缘体411的底面形成有多个第二沟槽414。该上绝缘体411在凸缘441的前表面两侧各形成有一前向开口的定位槽416。该上绝缘体411的中部两侧各形成有一上下贯通且四周封闭的卡固孔417。 Referring to FIG. 9 and FIG. 10 , the compound module 4 specific to this preferred embodiment is composed of an upper row of terminal modules 41 , a lower row of terminal modules 42 and an intermediate shielding sheet 43 . The upper-row terminal module 41 includes an upper insulator 411 and an upper-row terminal 412 insert-molded in the upper insulator 411 . A first tongue portion 4113 extends forward from the upper insulator 411 , and a plurality of first grooves 413 extending along the front-to-back direction are formed on the top surface and two side surfaces of the rear portion of the upper insulator 411 . It is worth mentioning that, in some embodiments, the first groove (not shown in the figure) can also be formed on the inner surface of the insulating shell 3 and the flange 441. In addition, in some embodiments, These first grooves (not shown in the figure) may also extend along the front-back direction in a wave shape. A plurality of second trenches 414 are formed on the bottom surface of the upper insulator 411 . The upper insulator 411 defines a forward-opening positioning slot 416 on both sides of the front surface of the flange 441 . Both sides of the middle portion of the upper insulator 411 are respectively formed with a fastening hole 417 penetrating up and down and closed around.
类似地,该下排端子模组42包括与该上绝缘体411相配合的一下绝缘体421和嵌件成型在该下绝缘体421内的下排端子422。该下绝缘体421向前延伸出一第二舌板部4213,该下绝缘体421后部的底面及两侧面形成有多个第一沟槽423。该下绝缘体421的顶面形成有多个第二沟槽424。该下绝缘体421在凸缘441的前表面两侧各形成有一前向开口的定位槽426。该下绝缘体421的中部两侧各形成有一上下贯通且四周封闭的卡固孔427。 Similarly, the lower row terminal module 42 includes a lower insulator 421 matched with the upper insulator 411 and a lower row of terminals 422 insert-molded in the lower insulator 421 . A second tongue portion 4213 extends forward from the lower insulator 421 , and a plurality of first grooves 423 are formed on the bottom surface and two side surfaces of the rear portion of the lower insulator 421 . A plurality of second trenches 424 are formed on the top surface of the lower insulator 421 . The lower insulator 421 is formed with a positioning slot 426 opening forward on both sides of the front surface of the flange 441 . Two sides of the middle portion of the lower insulator 421 are respectively formed with a fastening hole 427 penetrating up and down and closed around.
参见图6和图8,该上绝缘体411与该下绝缘体421相互结合成该复合绝缘本体44。其中,该上绝缘体411的第二沟槽414与该下绝缘体421的第二沟槽424相对应形成一个完整的第二沟槽444。该下绝缘体421的卡固孔427与该上绝缘体411的卡固孔417相对应形成一个上下贯通且四周封闭的卡固孔447。该下绝缘体421的定位槽426与该上绝缘体411的定位槽416对应配合形成一个完整的定位槽446。 Referring to FIG. 6 and FIG. 8 , the upper insulator 411 and the lower insulator 421 are combined to form the composite insulating body 44 . Wherein, the second groove 414 of the upper insulator 411 corresponds to the second groove 424 of the lower insulator 421 to form a complete second groove 444 . The fastening hole 427 of the lower insulator 421 is corresponding to the fastening hole 417 of the upper insulator 411 to form a fastening hole 447 penetrating up and down and closed around. The positioning groove 426 of the lower insulator 421 is matched with the positioning groove 416 of the upper insulator 411 to form a complete positioning groove 446 .
参见图9,该下绝缘体421在与该上绝缘体411相配合的表面上形成多个凸起429,这些凸起429在该上绝缘体411与该下绝缘体421进行超声焊接时将熔融而使该上绝缘体411与该下绝缘体421固定结合在一起。 Referring to Fig. 9, the lower insulator 421 forms a plurality of protrusions 429 on the surface matched with the upper insulator 411, and these protrusions 429 will melt when the upper insulator 411 and the lower insulator 421 are ultrasonically welded to make the upper insulator 421 The insulator 411 is fixedly combined with the lower insulator 421 .
参见图4、图6和图10,每个下排端子422具有向后弯折延伸出该复合绝缘本体44的一焊接脚4222。该焊接脚4222能够以表面焊接的方式焊接固定到一电路板(图未示)上。 Referring to FIG. 4 , FIG. 6 and FIG. 10 , each bottom row of terminals 422 has a welding foot 4222 bent backwards and extending out of the composite insulating body 44 . The welding feet 4222 can be fixed to a circuit board (not shown) by surface welding.
参见图9和图10,该中间屏蔽片43是夹设在该上绝缘体411的第一舌板部4113与该下绝缘体421的第二舌板部4213之间。该中间屏蔽片43包括一基板431和由该基板431的两侧向后弯折延伸出这两个第二舌板部4113、4213的焊接脚432。该中间屏蔽片43位于上排端子412与下排端子422之间,可以有效降低上排端子412与下排端子422在进行高频传输时的串扰。这些焊接脚432与这些下排端子422的焊接脚4222是分布在同一焊接平面上并且横向对齐的。这种结构有利于使电连接器10具有较紧凑的结构。 Referring to FIG. 9 and FIG. 10 , the intermediate shielding sheet 43 is sandwiched between the first tongue portion 4113 of the upper insulator 411 and the second tongue portion 4213 of the lower insulator 421 . The middle shielding sheet 43 includes a base plate 431 and two welding feet 432 bent backward from two sides of the base plate 431 and extending from two second tongue portions 4113 , 4213 . The middle shielding sheet 43 is located between the upper row of terminals 412 and the lower row of terminals 422 , which can effectively reduce the crosstalk between the upper row of terminals 412 and the lower row of terminals 422 during high frequency transmission. The soldering legs 432 and the soldering legs 4222 of the lower row of terminals 422 are distributed on the same soldering plane and aligned laterally. This structure is beneficial to make the electrical connector 10 have a more compact structure.
参见图6和图8,该复合绝缘本体44的后部形成有配合在该绝缘外壳3上的阶台38后方的凸缘441。这些第一沟槽413、423凹设形成于该凸缘441的外周面。在本实施例中这些第一沟槽413、423是沿前后方向延伸的,并一直向前延伸至该阶台38,从而可以让密封胶6渗透至阶台38处以获得更好的密封效果。该绝缘外壳3的后端较该复合绝缘本体44的后端是向后延伸的,从而使该绝缘外壳3的后部与该复合绝缘本体44的后端围合出一收容槽7。该复合模组4是由后往前地插置到该腔体19中,直至该凸缘441的前端面与该阶台38的竖直面相抵顶从而装设到位,这种结构可以提高防水密封的效果。 Referring to FIG. 6 and FIG. 8 , the rear portion of the composite insulating body 44 is formed with a flange 441 fitted behind the step 38 on the insulating shell 3 . The first grooves 413 , 423 are concavely formed on the outer peripheral surface of the flange 441 . In this embodiment, the first grooves 413 , 423 extend along the front-to-back direction, and extend forward to the step 38 , so that the sealant 6 can penetrate to the step 38 to obtain a better sealing effect. The rear end of the insulating shell 3 extends backward compared to the rear end of the composite insulating body 44 , so that the rear portion of the insulating shell 3 and the rear end of the composite insulating body 44 enclose a receiving groove 7 . The composite module 4 is inserted into the cavity 19 from back to front until the front end face of the flange 441 abuts against the vertical face of the step 38 and is installed in place. This structure can improve waterproofing. sealing effect.
参见图6和图8,该内屏蔽壳5较佳是由分别位于该复合绝缘本体44上下两侧的两个屏蔽片51组合而成。每一屏蔽片51的两侧各竖直弯折延伸出一固定突片517,这两个固定突片517是对应卡入该复合绝缘本体44的两个卡固孔447中。这种卡固结构便于装配,且可以使两个屏蔽片51牢靠地装设到该复合绝缘本体44上。另外,可以通过激光焊接的方式使该内屏蔽壳5与该外屏蔽壳1固定结合到一起,从而改良该内屏蔽壳5的接地效果。 Referring to FIG. 6 and FIG. 8 , the inner shielding shell 5 is preferably composed of two shielding sheets 51 respectively located on the upper and lower sides of the composite insulating body 44 . Two sides of each shielding piece 51 are vertically bent to extend a fixing tab 517 , and the two fixing tabs 517 are correspondingly snapped into the two fastening holes 447 of the composite insulating body 44 . This clamping structure is convenient for assembly, and can securely install the two shielding pieces 51 on the composite insulating body 44 . In addition, the inner shielding shell 5 and the outer shielding shell 1 can be fixedly combined by laser welding, thereby improving the grounding effect of the inner shielding shell 5 .
参见图4至图9,该密封胶6是设置在该复合绝缘本体44的后端。该密封胶6具体是涂抹在收容槽7处并凝固而成一个整体的密封单元。该密封胶6包括充分封闭于该复合绝缘本体44后端,位于该收容槽7中的一基部61以及由该基板61向前延伸入第一沟槽413、423的第一延伸部分63和由该基部61向前延伸入第二沟槽444的第二延伸部分64。值得一提的是,取决于复合模组4本身的结构以及复合模组4与绝缘外壳3之间的配合情形,该密封胶6还可包括由该基部61向前延伸出的其他延伸部分,例如:延伸入该复合绝缘本体44的外周缘与该绝缘外壳3的内侧缘之间缝隙的部分,又例如:延伸入上绝缘体411的底面与下绝缘体421的顶面之间缝隙的部分。 Referring to FIG. 4 to FIG. 9 , the sealant 6 is disposed at the rear end of the composite insulating body 44 . The sealant 6 is specifically applied on the receiving groove 7 and solidified to form an integral sealing unit. The sealant 6 includes a base portion 61 fully enclosed in the rear end of the composite insulating body 44, located in the receiving groove 7, and a first extension portion 63 extending forward from the base plate 61 into the first grooves 413, 423 and formed by The base portion 61 extends forward into the second extension portion 64 of the second groove 444 . It is worth mentioning that, depending on the structure of the composite module 4 itself and the cooperation between the composite module 4 and the insulating casing 3, the sealant 6 may also include other extensions extending forward from the base 61, For example: the portion extending into the gap between the outer peripheral edge of the composite insulating body 44 and the inner edge of the insulating shell 3 , and for example: the portion extending into the gap between the bottom surface of the upper insulator 411 and the top surface of the lower insulator 421 .
本实用新型的电连接器10的装配过程大致包括:将外屏蔽壳1与固定元件2焊接到一起;在该外屏蔽壳1与固定元件2的外周注入熔融的塑胶包覆成型该绝缘外壳3;将中间屏蔽片43夹设到该上排端子模组41与该下排端子模组42之间;将上排端子模组41与该下排端子模组42通过超声波焊接固定到一起,从而得到该复合模组4;再将两个屏蔽片51装设到该复合模组4的上下两侧以形成一内屏蔽壳5;然后将装设有内屏蔽壳5的复合模组4由后往前地插置到该腔体19中,使外屏蔽壳1的两定位脚14对应插入定位槽416;最后,在收容槽7处设置一层密封胶6,从而整体地密封该绝缘外壳3后端的开口。 The assembly process of the electrical connector 10 of the present utility model generally includes: welding the outer shielding shell 1 and the fixing element 2 together; injecting molten plastic on the outer periphery of the outer shielding shell 1 and the fixing element 2 to overmold the insulating shell 3 ; The intermediate shielding sheet 43 is sandwiched between the upper row of terminal modules 41 and the lower row of terminal modules 42; the upper row of terminal modules 41 and the lower row of terminal modules 42 are fixed together by ultrasonic welding, thereby Obtain the composite module 4; install two shielding sheets 51 on the upper and lower sides of the composite module 4 to form an inner shielding shell 5; then install the composite module 4 with the inner shielding shell 5 from the rear Insert it into the cavity 19 forward, so that the two positioning feet 14 of the outer shielding shell 1 are correspondingly inserted into the positioning slot 416; finally, a layer of sealant 6 is provided at the receiving slot 7, so as to seal the insulating shell 3 as a whole rear opening.
与现有技术相比,本实用新型通过将固定元件2与外屏蔽壳1一并嵌件成型在绝缘外壳3中,再将复合模组4从后往前插入到外屏蔽壳1的腔体19内,并在该复合绝缘本体44的后端与绝缘外壳3之间形成有多个第一沟槽413、423,然后将密封胶6设置在复合绝缘本体44的后端,密封胶6可透过这些第一沟槽413、423向前渗入到该复合绝缘本体44与该绝缘外壳3之间,使密封胶6能够牢固地结合到绝缘外壳3上,并充分密封复合模组4后部的缝隙,从而有效地防止外界的水滴透过电连接器10内部的缝隙向后渗入到电子设备内部。 Compared with the prior art, the utility model inserts the fixing element 2 and the outer shielding shell 1 into the insulating shell 3, and then inserts the composite module 4 into the cavity of the outer shielding shell 1 from back to front 19, and a plurality of first grooves 413, 423 are formed between the rear end of the composite insulating body 44 and the insulating shell 3, and then the sealant 6 is arranged on the rear end of the composite insulating body 44, and the sealant 6 can be Through these first grooves 413, 423, it penetrates forward between the composite insulating body 44 and the insulating casing 3, so that the sealant 6 can be firmly bonded to the insulating casing 3, and fully seal the rear of the composite module 4 gap, thereby effectively preventing external water droplets from penetrating backward into the electronic device through the gap inside the electrical connector 10 .
参阅图11至图16,为本实用新型电连接器的另一较佳实施例电连接器10a。本实施例的电连接器10a与前述实施例中的电连接器10大体相同。本实施例的电连接器10a与前述实施例中的电连接器10的差异主要体现在:该复合模组4a具体是由一上排端子模组41a、一下排端子模组42a以及一中间模组46a组合而成。该上排端子模组41a与该下排端子模组42a分别安装到中间模组46a的上下两侧。该上排端子模组41a包括一上绝缘体411a和埋设在该上绝缘体411a中的一组上排端子412a。类似地,该下排端子模组42a包括下绝缘体421a和埋设在该下绝缘体421a中的一组下排端子422a。该中间模组46a包括一主绝缘体461a和埋设在该主绝缘体461a上的中间屏蔽片43a。其中,该复合绝缘本体44a由该主绝缘体461a、上绝缘体411a及下绝缘体421a组合而成。 Referring to FIG. 11 to FIG. 16 , it is an electrical connector 10 a of another preferred embodiment of the electrical connector of the present invention. The electrical connector 10a of this embodiment is substantially the same as the electrical connector 10 in the previous embodiments. The difference between the electrical connector 10a of this embodiment and the electrical connector 10 in the preceding embodiments is mainly reflected in that the composite module 4a is specifically composed of an upper row terminal module 41a, a lower row terminal module 42a and an intermediate module. Group 46a is combined. The upper row of terminal modules 41a and the lower row of terminal modules 42a are installed on the upper and lower sides of the middle module 46a respectively. The upper-row terminal module 41a includes an upper insulator 411a and a set of upper-row terminals 412a embedded in the upper insulator 411a. Similarly, the lower-row terminal module 42a includes a lower insulator 421a and a set of lower-row terminals 422a embedded in the lower insulator 421a. The intermediate module 46a includes a main insulator 461a and an intermediate shield 43a buried on the main insulator 461a. Wherein, the composite insulating body 44a is composed of the main insulator 461a, the upper insulator 411a and the lower insulator 421a.
具体而言,该主绝缘体461a包括一基部4611a和由该基部4611a向前延伸出的一舌板4612a。该基部4611a的前表面的两侧各形成有一个定位槽467a。该基部4611a的外周缘也形成有第一沟槽4615a。该基部4611a的后方设有一收容空间 4613a。该上绝缘体411a和该下绝缘体421a是对应收容在该收容空间4613a内。该中间屏蔽片43a埋设在该主绝缘体461a上并延伸至该舌板4612a。该舌板4612a的上下两侧都设有端子收容槽4614a以对应收容上排端子412a及下排端子422a。这种舌板4612a为一整体结构并且中间埋设有中间屏蔽片43a,其强度较好不易破损。该复合模组4a的后端也涂抹有密封胶6a,其向前渗入第一沟槽4615a,并充分密封该复合模组4a后部的缝隙。 Specifically, the main insulator 461a includes a base 4611a and a tongue 4612a extending forward from the base 4611a. A positioning groove 467a is formed on both sides of the front surface of the base portion 4611a. The outer peripheral edge of the base portion 4611a is also formed with a first groove 4615a. A receiving space 4613a is provided behind the base 4611a. The upper insulator 411a and the lower insulator 421a are correspondingly received in the receiving space 4613a. The intermediate shielding sheet 43a is buried on the main insulator 461a and extends to the tongue plate 4612a. Both upper and lower sides of the tongue plate 4612a are provided with terminal receiving grooves 4614a for correspondingly receiving the upper row of terminals 412a and the lower row of terminals 422a. The tongue plate 4612a is an integral structure with an intermediate shielding sheet 43a embedded therein, and its strength is better and less likely to be damaged. The rear end of the composite module 4a is also coated with sealant 6a, which penetrates forward into the first groove 4615a and fully seals the gap at the rear of the composite module 4a.
上述内容仅为本实用新型的较佳实施例,并非用于限制本实用新型的实施方案,本领域普通技术人员根据本实用新型的主要构思和精神,可以十分方便地进行相应的变通或修改,故本实用新型的保护范围应以权利要求书所要求的保护范围为准。 The above content is only a preferred embodiment of the utility model, and is not intended to limit the implementation of the utility model. Those skilled in the art can easily make corresponding modifications or modifications according to the main idea and spirit of the utility model. Therefore, the protection scope of the present utility model should be based on the protection scope required by the claims.
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CN201420871847.2U CN204289872U (en) | 2014-12-31 | 2014-12-31 | Electric connector |
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