CN204286859U - A kind of resin reaction kettle sampler - Google Patents
A kind of resin reaction kettle sampler Download PDFInfo
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- CN204286859U CN204286859U CN201420751021.2U CN201420751021U CN204286859U CN 204286859 U CN204286859 U CN 204286859U CN 201420751021 U CN201420751021 U CN 201420751021U CN 204286859 U CN204286859 U CN 204286859U
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Abstract
本实用新型涉及一种树脂反应釜取样装置,包括取样管,与取样管连接的缓冲罐,与缓冲罐连接的真空罐,取样管上设有控制阀一;真空罐上设有通入树脂反应釜的排液管一,排液管一上设有控制阀二;取样管上设有放样管,放样管位于控制阀一与缓冲罐之间,放样管上设有控制阀三,放样管的放样口下方设有接液斗,接液斗的出液口连接有排液管二。本实用新型取样时控制各阀门,抽真空使物料通过管道缓慢上升,停止真空后控制阀门、从取样口取样检测。取样前清洗管道、取样口的物料,取完后罐体及管道残留的物料可以通过排液管一、排液管二返回反应釜,避免了物料浪费。更重要的是,它可以让人避免遭到高温高压物料喷溅的危险,消除了安全隐患。
The utility model relates to a sampling device for a resin reactor, comprising a sampling tube, a buffer tank connected with the sampling tube, a vacuum tank connected with the buffer tank, a control valve 1 is arranged on the sampling tube; The liquid discharge pipe of the still is provided with control valve 2 on the liquid discharge pipe 1; the sampling pipe is provided with a lofting pipe, which is located between the control valve 1 and the buffer tank, and the lofting pipe is provided with a control valve 3. A liquid receiving hopper is arranged below the lofting port, and the liquid outlet of the liquid receiving hopper is connected with a liquid discharge pipe 2. The utility model controls each valve when sampling, vacuumizes to make the material rise slowly through the pipeline, controls the valve after stopping the vacuum, and takes samples from the sampling port for detection. Clean the material in the pipeline and sampling port before sampling. After the sampling, the residual material in the tank and pipeline can be returned to the reactor through the first and second drain pipes, avoiding waste of materials. More importantly, it can prevent people from being splashed by high-temperature and high-pressure materials, eliminating potential safety hazards.
Description
技术领域 technical field
本实用新型涉及一种化工技术领域。具体地说涉及一种树脂反应釜取样装置,可用于除聚氨酯树脂外的醇酸树脂、聚酯树脂、丙烯酸树脂和环氧树脂等的生产取样。 The utility model relates to the technical field of chemical industry. Specifically relates to a resin reactor sampling device, which can be used for production sampling of alkyd resins, polyester resins, acrylic resins and epoxy resins other than polyurethane resins.
背景技术 Background technique
树脂生产过程中通常需要取样分析,现有的树脂反应釜的取样口位于反应釜底部侧面,由阀门控制。取样时缓慢打开阀门,待物料流出、清洗取样口后才能取样。由于物料温度高达200多度而粘度又低,压强大,很容易高速喷溅出来造成人员受伤,有安全隐患;清洗取样口的物料直接流入废料桶,造成物料和能源的浪费。 Sampling and analysis are usually required in the resin production process. The sampling port of the existing resin reactor is located at the bottom side of the reactor and controlled by a valve. When sampling, open the valve slowly, and wait for the material to flow out and clean the sampling port before sampling. Because the temperature of the material is as high as 200 degrees, the viscosity is low, and the pressure is strong, it is easy to splash out at high speed and cause personal injury, which poses a safety hazard; the material for cleaning the sampling port directly flows into the waste bin, resulting in waste of material and energy.
发明内容 Contents of the invention
本实用新型所要解决的问题是提供一种树脂反应釜取样装置,这种装置可以避免物料浪费,且可以避免取样时遭到高温高压物料喷溅的危险。 The problem to be solved by the utility model is to provide a resin reactor sampling device, which can avoid waste of materials and avoid the danger of being splashed by high-temperature and high-pressure materials during sampling.
本实用新型提供的技术方案是:一种树脂反应釜取样装置,包括通入树脂反应釜的取样管,与取样管连接的缓冲罐,与缓冲罐连接的真空罐,取样管上设有控制阀一;真空罐上设有通入树脂反应釜的排液管一,排液管一上设有控制阀二;取样管上设有放样管,放样管位于控制阀一与缓冲罐之间,放样管上设有控制阀三,放样管的放样口下方设有接液斗,接液斗的出液口连接有通入树脂反应釜的排液管二。 The technical solution provided by the utility model is: a resin reactor sampling device, including a sampling tube leading into the resin reactor, a buffer tank connected with the sampling tube, a vacuum tank connected with the buffer tank, and a control valve is arranged on the sampling tube 1. The vacuum tank is provided with a drain pipe 1 leading to the resin reaction kettle, and the drain pipe 1 is provided with a control valve 2; the sampling pipe is provided with a lofting pipe, and the lofting pipe is located between the control valve 1 and the buffer tank. A control valve 3 is arranged on the pipe, a liquid receiving bucket is arranged below the lofting port of the lofting pipe, and the liquid outlet of the liquid receiving bucket is connected with a liquid discharge pipe 2 leading into the resin reactor.
上述排液管二上设有控制阀四。 The above-mentioned discharge pipe 2 is provided with a control valve 4 .
上述取样管上设有观察视镜。 The above-mentioned sampling tube is provided with an observation mirror.
本实用新型采用上述结构,取样时控制各阀门,抽真空使物料通过管道缓慢上升,停止真空后控制阀门、从取样口取样检测。取样前清洗管道、取样口的物料,取完后罐体及管道残留的物料可以通过排液管一、排液管二返回反应釜,避免了物料浪费。更重要的是,它可以让人避免遭到高温高压物料喷溅的危险,消除了安全隐患。 The utility model adopts the above-mentioned structure, controls the valves when sampling, vacuumizes to make the material rise slowly through the pipeline, controls the valves after stopping the vacuum, and takes samples from the sampling port for detection. Clean the material in the pipeline and sampling port before sampling. After the sampling, the residual material in the tank and pipeline can be returned to the reactor through the first and second drain pipes, avoiding material waste. More importantly, it can prevent people from being splashed by high-temperature and high-pressure materials, eliminating potential safety hazards.
附图说明 Description of drawings
图1是本实用新型结构的示意图。 Fig. 1 is the schematic diagram of the utility model structure.
具体实施方式 Detailed ways
下面结合附图对本实用新型作进一步说明。 Below in conjunction with accompanying drawing, the utility model is further described.
参见图1,本实用新型包括通入树脂反应釜15的取样管2,与取样管2连接的缓冲罐4(缓冲罐4可采用如圆柱状的空心罐体),与缓冲罐4连接的真空罐12,真空罐12通过真空管道10连接抽真空设备;真空管道10上设有控制阀11;取样管2上设有控制阀1;真空罐12上设有通入树脂反应釜15的排液管13,排液管13上设有控制阀14;取样管2上设有放样管5,放样管5位于控制阀1与缓冲罐4之间的取样管2上,放样管5上设有控制阀6,放样管5的放样口下方设有接液斗7,接液斗7的出液口连接有连通排液管13的排液管9。排液管9上设有控制阀8。取样管2上设有观察视镜3。 Referring to Fig. 1, the utility model comprises the sampling pipe 2 that passes into the resin reaction kettle 15, the buffer tank 4 that is connected with the sampling pipe 2 (the buffer tank 4 can adopt the hollow tank body such as cylindrical shape), the vacuum that is connected with the buffer tank 4 Tank 12, the vacuum tank 12 is connected to the vacuum pumping equipment through the vacuum pipeline 10; the vacuum pipeline 10 is provided with a control valve 11; the sampling pipe 2 is provided with a control valve 1; Pipe 13, drain pipe 13 is provided with control valve 14; Sampling pipe 2 is provided with lofting pipe 5, lofting pipe 5 is located on sampling pipe 2 between control valve 1 and buffer tank 4, and lofting pipe 5 is provided with control The valve 6 and the lofting port of the lofting pipe 5 are provided with a liquid receiving bucket 7 , and the liquid outlet of the liquid receiving bucket 7 is connected with a drain pipe 9 connected to a drain pipe 13 . The discharge pipe 9 is provided with a control valve 8 . The sampling tube 2 is provided with an observation mirror 3 .
本实用新型真空管道连接真空罐,取样时控制各阀门,抽真空使物料通过管道缓慢上升,当观察视镜3观察到有物料后停止真空,控制阀门、从取样口取样检测。取样前清洗管道、取样口的物料,取完后罐体及管道残留的物料可以通过取样管2、排液管9、排液管13返回反应釜,避免了物料浪费。更重要的是,它可以让人避免遭到高温高压物料喷溅的危险,消除了安全隐患。 The vacuum pipeline of the utility model is connected to the vacuum tank. When sampling, the valves are controlled, and the material is vacuumed to make the material rise slowly through the pipeline. When the observation mirror 3 observes the material, the vacuum is stopped, the valve is controlled, and samples are taken from the sampling port for detection. Clean the material in the pipeline and sampling port before sampling, and the remaining material in the tank and pipeline can be returned to the reactor through the sampling pipe 2, drain pipe 9, and drain pipe 13 after sampling, avoiding material waste. More importantly, it can prevent people from being splashed by high-temperature and high-pressure materials, eliminating potential safety hazards.
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CN201420751021.2U CN204286859U (en) | 2014-12-04 | 2014-12-04 | A kind of resin reaction kettle sampler |
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CN201420751021.2U CN204286859U (en) | 2014-12-04 | 2014-12-04 | A kind of resin reaction kettle sampler |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108827709A (en) * | 2018-06-20 | 2018-11-16 | 苏州盖德精细材料有限公司 | A kind of novel sampling device for reaction kettle |
CN112629921A (en) * | 2020-12-31 | 2021-04-09 | 北京翰林航宇科技发展股份公司 | Sampling device and coating system |
CN114858529A (en) * | 2022-04-26 | 2022-08-05 | 湖北泰盛化工有限公司 | Automatic sampling detection device and detection method for liquid materials in reactor |
-
2014
- 2014-12-04 CN CN201420751021.2U patent/CN204286859U/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108827709A (en) * | 2018-06-20 | 2018-11-16 | 苏州盖德精细材料有限公司 | A kind of novel sampling device for reaction kettle |
CN108827709B (en) * | 2018-06-20 | 2020-11-06 | 江苏嘉宇特种装备股份有限公司 | A sampling device for reation kettle |
CN112629921A (en) * | 2020-12-31 | 2021-04-09 | 北京翰林航宇科技发展股份公司 | Sampling device and coating system |
CN114858529A (en) * | 2022-04-26 | 2022-08-05 | 湖北泰盛化工有限公司 | Automatic sampling detection device and detection method for liquid materials in reactor |
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Granted publication date: 20150422 |