CN204283526U - A kind of without roller valve rocker - Google Patents
A kind of without roller valve rocker Download PDFInfo
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- CN204283526U CN204283526U CN201420700642.8U CN201420700642U CN204283526U CN 204283526 U CN204283526 U CN 204283526U CN 201420700642 U CN201420700642 U CN 201420700642U CN 204283526 U CN204283526 U CN 204283526U
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- 238000002347 injection Methods 0.000 claims description 15
- 239000007924 injection Substances 0.000 claims description 15
- 229910000838 Al alloy Inorganic materials 0.000 claims description 5
- 229910001209 Low-carbon steel Inorganic materials 0.000 claims description 5
- 230000001154 acute effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 239000003921 oil Substances 0.000 description 11
- 238000012545 processing Methods 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 5
- 238000009826 distribution Methods 0.000 description 4
- 239000010687 lubricating oil Substances 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
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- Valve-Gear Or Valve Arrangements (AREA)
Abstract
本实用新型提供一种无滚子气门摇臂,包括拱形结构的摇臂体,在摇臂体拱形部的外侧表面设置与凸轮接触圆弧部,在摇臂体拱形部内侧的两端分别设置与液压间隙调节器球头部配合的球坑和与气门杆接触圆弧部,与凸轮接触圆弧部、球坑和与气门杆接触圆弧部均与摇臂体一体化连接。优选地,还包含相对而立的两块限位筋板,限位筋板将与凸轮接触圆弧部、球坑、与气门杆接触圆弧部联为整体。本实用新型取消了传统气门摇臂所必需的滚针轴承这一组件和与滚针轴承相配合的销孔,整体结构更加简单,而且气门摇臂总成的重量也大大减轻,降低了气门摇臂的转动惯量,有利于提高气门摇臂的生产效率,降低生产成本,并减少发动机的机械损耗。
The utility model provides a roller-free valve rocker arm, which includes a rocker body with an arched structure, an arc part contacting with a cam is arranged on the outer surface of the arched part of the rocker body, and two inner sides of the arched part of the rocker body The ball pit and the contact arc part with the valve stem are respectively provided at the end of the hydraulic clearance adjuster, and the cam contact arc part, the ball pit and the contact arc part with the valve stem are all integrally connected with the rocker body. Preferably, it also includes two opposing limiting ribs, the limiting ribs are integrated with the cam contact arc, the ball pit, and the valve stem contact arc. The utility model cancels the assembly of the needle roller bearing necessary for the traditional valve rocker arm and the pin hole matched with the needle roller bearing, the overall structure is simpler, and the weight of the valve rocker arm assembly is also greatly reduced, reducing the valve rocker The moment of inertia of the arm is conducive to improving the production efficiency of the valve rocker arm, reducing the production cost, and reducing the mechanical loss of the engine.
Description
技术领域 technical field
本实用新型涉及气门摇臂技术领域,尤其是涉及汽车发动机用的一种无滚子气门摇臂。 The utility model relates to the technical field of valve rocker arms, in particular to a roller-free valve rocker arm for automobile engines.
背景技术 Background technique
随着汽车工业的飞速发展,人们对汽车发动机的动力性、经济性提出越来越高的要求,促使汽车发动机向强化、高速、低油耗、低排放方向发展,从而也对汽车发动机的零部件产品提出了更高的要求。气门摇臂作为汽车发动机的关键零部件之一,进一步提高其耐磨性、降低其自身重量、提高其使用寿命等一直是气门摇臂设计与制造追求的目标。 With the rapid development of the automobile industry, people put forward higher and higher requirements for the power and economy of automobile engines, which promotes the development of automobile engines in the direction of strengthening, high speed, low fuel consumption, and low emissions. Products put forward higher requirements. Valve rocker arm is one of the key components of automobile engine, further improving its wear resistance, reducing its own weight, and improving its service life have always been the goals pursued by the design and manufacture of valve rocker arm.
现有的国内外所生产的气门摇臂产品中,大多数气门摇臂是带有滚子轴承结构的,这种带滚子轴承的气门摇臂,在气门摇臂总成加工时,需要在摇臂体上先加工出与轴承相配合的销轴孔,再将轴承固定在销轴孔内,最后将滚子与轴承装配起来。因此,这种气门摇臂产品不仅零部件多、结构复杂,而且整个气门摇臂的生产工序增加、生产周期较长,使得装配后的气门摇臂总成的自身重量增加,气门摇臂的转动惯量很难降低,容易造成气门摇臂在高速摆动中飞脱,导致发动机出现异常。 Among the existing valve rocker arm products produced at home and abroad, most of the valve rocker arms have a roller bearing structure. This kind of valve rocker arm with roller bearings needs to be processed in the valve rocker arm assembly. On the rocker arm body, the pin shaft hole matching the bearing is processed first, then the bearing is fixed in the pin shaft hole, and finally the roller and the bearing are assembled. Therefore, this valve rocker arm product not only has many parts and complex structure, but also increases the production process of the entire valve rocker arm and has a long production cycle, which increases the weight of the assembled valve rocker arm assembly itself, and the rotation of the valve rocker arm The inertia is difficult to reduce, and it is easy to cause the valve rocker arm to fly off during high-speed swing, resulting in abnormalities in the engine.
实用新型内容 Utility model content
本实用新型要解决的技术问题是:针对现有技术存在的问题,提供一种无滚子气门摇臂,降低其自身重量,并且结构简单,提高气门摇臂总成的生产效率。 The technical problem to be solved by the utility model is: aiming at the problems existing in the prior art, provide a roller-less valve rocker arm, which reduces its own weight, has a simple structure, and improves the production efficiency of the valve rocker arm assembly.
本实用新型要解决的技术问题采用以下技术方案来实现:一种无滚子气门摇臂,包括摇臂体,所述摇臂体为拱形结构,在其拱形部的外侧表面设置与凸轮接触圆弧部,在其拱形部内侧的两端分别设置与液压间隙调节器球头部配合的球坑和与气门杆接触圆弧部,所述的与凸轮接触圆弧部、球坑和与气门杆接触圆弧部均与摇臂体一体化连接。 The technical problem to be solved by the utility model is realized by the following technical solutions: a roller-less valve rocker arm, including a rocker arm body, the rocker arm body is an arched structure, and a cam is arranged on the outer surface of the arched portion. In the contact arc part, the two ends of the inner side of the arch part are respectively provided with a ball pit that cooperates with the ball head of the hydraulic clearance adjuster and a contact arc part with the valve stem. The cam contact arc part, ball pit and The circular arc parts in contact with the valve stem are integrally connected with the rocker arm body.
优选地,还包含相对而立的两块限位筋板,所述限位筋板将与凸轮接触圆弧部、球坑、与气门杆接触圆弧部联为整体。 Preferably, it also includes two limiting ribs standing opposite to each other, and the limiting ribs integrate the cam contact arc, the ball pit, and the valve stem contact arc as a whole.
优选地,所述限位筋板与摇臂体一体化连接。 Preferably, the limiting rib is integrally connected with the rocker body.
优选地,所述的两块限位筋板相互平行设置。 Preferably, the two limiting ribs are arranged parallel to each other.
优选地,在摇臂体上开设有喷油孔,所述喷油孔与球坑相互贯通。 Preferably, an oil injection hole is opened on the rocker body, and the oil injection hole and the ball pit communicate with each other.
优选地,所述喷油孔的中心轴线与水平面之间的夹角为锐角。 Preferably, the angle between the central axis of the oil injection hole and the horizontal plane is an acute angle.
优选地,所述喷油孔的中心轴线与凸轮接触圆弧部相切。 Preferably, the central axis of the oil injection hole is tangent to the contact arc portion of the cam.
优选地,所述气门摇臂采用低碳钢或者铝合金制成。 Preferably, the valve rocker arm is made of low carbon steel or aluminum alloy.
与现有技术相比,本实用新型的有益效果是:通过在拱形结构的摇臂体上将与凸轮接触圆弧部、与液压间隙调节器球头部配合的球坑和与气门杆接触圆弧部一体化直接加工成型,取消了传统气门摇臂所必需的滚针轴承这一组件和与滚针轴承相配合的销孔,极大地缩短了气门摇臂总成的加工工艺,而且整体结构更加简单,气门摇臂总成的重量也大大降低,使得气门摇臂产品的生产、加工更加容易,提高了气门摇臂的生产效率,有利于降低生产成本;同时,也使得气门摇臂的转动惯量得以降低,从而有利于减少发动机的机械损耗,提高发动机的动力性能。 Compared with the prior art, the beneficial effect of the utility model is that: on the rocker arm body of the arched structure, the arc portion that contacts the cam, the ball pit that cooperates with the ball head of the hydraulic clearance adjuster and the valve stem The circular arc part is integrated and directly processed, which cancels the needle roller bearing which is necessary for the traditional valve rocker arm and the pin hole matched with the needle roller bearing, which greatly shortens the processing technology of the valve rocker arm assembly, and the overall The structure is simpler, and the weight of the valve rocker arm assembly is also greatly reduced, which makes the production and processing of the valve rocker arm products easier, improves the production efficiency of the valve rocker arm, and is conducive to reducing production costs; at the same time, it also makes the valve rocker arm The moment of inertia is reduced, which is beneficial to reduce the mechanical loss of the engine and improve the power performance of the engine.
附图说明 Description of drawings
图1为本实用新型一种无滚子气门摇臂的立体构造图(仰视图)。 Fig. 1 is a three-dimensional structure diagram (bottom view) of a roller-less valve rocker arm of the present invention.
图2为本实用新型一种无滚子气门摇臂的立体构造图(侧视图)。 Fig. 2 is a three-dimensional structure diagram (side view) of a roller-less valve rocker arm of the present invention.
图3为本实用新型一种无滚子气门摇臂的主视图。 Fig. 3 is a front view of a roller-less valve rocker arm of the present invention.
图4为本实用新型一种无滚子气门摇臂的俯视图。 Fig. 4 is a top view of a roller-less valve rocker arm of the present invention.
图5为图4中A-A向剖视图。 Fig. 5 is a sectional view along A-A in Fig. 4 .
图6为本实用新型一种无滚子气门摇臂的仰视图。 Fig. 6 is a bottom view of a roller-less valve rocker arm of the present invention.
图7为本实用新型一种无滚子气门摇臂的左视图。 Fig. 7 is a left view of a roller-less valve rocker arm of the present invention.
图8为本实用新型一种无滚子气门摇臂的右视图。 Fig. 8 is a right view of a roller-less valve rocker arm of the present invention.
图9为本实用新型一种无滚子气门摇臂的工作原理图。 Fig. 9 is a working principle diagram of a roller-less valve rocker arm of the present invention.
图中标记:1-摇臂体,2-凸轮,3-复位弹簧,4-气门杆,5-液压间隙调节器,11-与凸轮接触圆弧部,12-与气门杆接触圆弧部,13-限位筋板,14-球坑,15-喷油孔。 Marks in the figure: 1-rocker arm body, 2-cam, 3-return spring, 4-valve stem, 5-hydraulic lash adjuster, 11-arc part in contact with cam, 12-arc part in contact with valve stem, 13-limit rib, 14-ball pit, 15-spray hole.
具体实施方式 Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,下面结合附图和具体实施例对本实用新型进行详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。 In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
如图1、图2、图3、图5所示的一种无滚子气门摇臂,其主体部分是一个拱形结构的摇臂体1,在所述摇臂体1的拱形部的外侧表面设置与凸轮接触圆弧部11,在摇臂体1拱形部内侧的两端分别设置与液压间隙调节器球头部配合的球坑14和与气门杆 接触圆弧部12,所述的与凸轮接触圆弧部11、球坑14和与气门杆接触圆弧部12均与摇臂体1一体化连接。 A kind of rollerless valve rocker shown in Fig. 1, Fig. 2, Fig. 3, Fig. 5, its main body part is the rocker body 1 of arched structure, in the arched part of described rocker body 1 The outer surface is provided with a cam contact arc portion 11, and the two ends of the inner side of the rocker body 1 arch portion are respectively provided with a ball pit 14 that cooperates with the ball head of the hydraulic clearance adjuster and a contact arc portion 12 with the valve stem. The arc portion 11 in contact with the cam, the ball pit 14 and the arc portion 12 in contact with the valve stem are all integrally connected with the rocker arm body 1 .
本实用新型的无滚子气门摇臂中的摇臂体1与凸轮2、气门杆4、复位弹簧3以及液压间隙调节器5共同组成如图9所示的配气机构,其中的凸轮2位于液压间隙调节器5与气门杆4之间,并与摇臂体1拱形部外侧表面的与凸轮接触圆弧部11相接触;所述气门杆4处于摇臂体1的右端,其与摇臂体1内侧的与气门杆接触圆弧部12相接触;所述复位弹簧3套接在气门杆4上;所述液压间隙调节器5处于摇臂体1的左端,其端部的球头部与球坑14相配合。 The rocker body 1, the cam 2, the valve stem 4, the return spring 3 and the hydraulic clearance adjuster 5 in the roller-less valve rocker arm of the utility model together form a gas distribution mechanism as shown in Fig. 9, wherein the cam 2 is located at Between the hydraulic lash adjuster 5 and the valve rod 4, and in contact with the cam contact arc portion 11 on the outer surface of the arched part of the rocker body 1; the valve rod 4 is at the right end of the rocker body 1, and The inner side of the arm body 1 is in contact with the valve stem contact arc portion 12; the return spring 3 is sleeved on the valve stem 4; the hydraulic clearance adjuster 5 is located at the left end of the rocker arm body 1, and the ball head at the end The part matches with the ball pit 14.
在配气机构工作时,凸轮2的旋转运动通过摇臂体1传递,使摇臂体1可以围绕液压间隙调节器5为支点摆动,从而可以将凸轮2的运动传递给气门杆4,驱动气门杆4向下作直线运动。气门杆4在向下运动过程中,压缩复位弹簧3,复位弹簧3对气门杆4施加反向的推力,以驱动气门杆4的复位。由于摇臂体1上的与凸轮接触圆弧部11与高速转动的凸轮2直接接触,为了减轻与凸轮接触圆弧部11、凸轮2两者相互之间的摩擦磨损,提高气门摇臂的使用寿命,如图2、图4、图5所示,在摇臂体1上开设有喷油孔15,所述喷油孔15与球坑14相互贯通,通常,喷油孔15的中心轴线与水平面之间的夹角为锐角,如图9所示,以保证从喷油孔15喷出的润滑油可以喷射到凸轮2或者摇臂体1上的与凸轮接触圆弧部11处,从而对与凸轮接触圆弧部11和凸轮2两者之间的摩擦部位进行润滑。如果设置合适的喷油孔15的倾角,使喷油孔15的中心轴线与凸轮接触圆弧部11相切,这样就可以使得从喷油孔15喷出的润滑油直接喷射到凸轮2与摇臂体1上的与凸轮接触圆弧部11相互接触的摩擦部位,避免润滑油四处飞溅,有利于节省润滑油的消耗量。 When the gas distribution mechanism is working, the rotary motion of the cam 2 is transmitted through the rocker body 1, so that the rocker body 1 can swing around the hydraulic clearance adjuster 5 as a fulcrum, so that the motion of the cam 2 can be transmitted to the valve stem 4 to drive the valve Rod 4 moves linearly downward. During the downward movement of the valve stem 4, the return spring 3 is compressed, and the return spring 3 applies a reverse thrust to the valve stem 4 to drive the valve stem 4 to reset. Since the cam contact arc portion 11 on the rocker arm body 1 is in direct contact with the high-speed rotating cam 2, in order to reduce the friction and wear between the cam contact arc portion 11 and the cam 2, the use of the valve rocker arm can be improved. As shown in Fig. 2, Fig. 4 and Fig. 5, an oil injection hole 15 is opened on the rocker arm body 1, and the oil injection hole 15 and the ball pit 14 communicate with each other. Usually, the central axis of the oil injection hole 15 is in line with the The angle between the horizontal planes is an acute angle, as shown in Figure 9, to ensure that the lubricating oil sprayed from the oil injection hole 15 can be sprayed to the cam 2 or the arc portion 11 of the rocker body 1 that is in contact with the cam, thereby The friction parts between the cam contact arc portion 11 and the cam 2 are lubricated. If the inclination angle of the appropriate oil injection hole 15 is set, the central axis of the oil injection hole 15 is tangent to the cam contact arc portion 11, so that the lubricating oil ejected from the oil injection hole 15 can be directly injected to the cam 2 and the rocker. The friction parts on the arm body 1 that are in contact with the cam contact arc portion 11 avoid splashing of lubricating oil, which is beneficial to saving the consumption of lubricating oil.
为了提高配气机构工作的可靠性、稳定性,可以在摇臂体1两侧设置相互平行的两块限位筋板13,所述限位筋板13将与凸轮接触圆弧部11、球坑14、与气门杆接触圆弧部12联为整体,且限位筋板13与摇臂体1之间一体化连接,如图1、图2、图6、图7、图8所示。采用这样的结构可以使配气机构在工作时,通过两块限位筋板13来限定液压间隙调节器5和气门杆4的摆动幅度,可以有效地防止摇臂体1在气门杆4上端窜动,同时也减少了气门摇臂的加工工序,有利于降低生产成本。 In order to improve the reliability and stability of the operation of the gas distribution mechanism, two limiting ribs 13 parallel to each other can be arranged on both sides of the rocker body 1, and the limiting ribs 13 will contact the arc portion 11 and the ball of the cam. The pit 14 is integrated with the valve stem contact arc portion 12, and the limiting rib 13 is integrally connected with the rocker body 1, as shown in FIGS. 1 , 2 , 6 , 7 and 8 . With such a structure, when the gas distribution mechanism is working, the swing range of the hydraulic clearance adjuster 5 and the valve rod 4 can be limited by two limiting ribs 13, which can effectively prevent the rocker body 1 from moving at the upper end of the valve rod 4. It also reduces the processing steps of the valve rocker arm, which is beneficial to reduce the production cost.
本实用新型气门摇臂中的与凸轮接触圆弧部11、与气门杆接触圆弧部12和球坑14均与摇臂体1一体化连接,且摇臂体1、与凸轮接触圆弧部11、与气门杆接触圆弧部12和球坑14的结构均比较简单,对此,完全可以通过设计专用的生产模具将摇臂 体1、与凸轮接触圆弧部11、球坑14和与气门杆接触圆弧部12一次性地一体化加工成型。为了便于加工,气门摇臂采用低碳钢或者铝合金制成,由于低碳钢或者铝合金具有较好的冲压延展性和机械强度,因此,采用低碳钢或者铝合金制作上述的气门摇臂,就可以通过专用的生产模具将整个气门摇臂结构直接一体化冲压成型,通过专用的生产模具来批量生产气门摇臂产品,不仅极大地提高了生产效率,而且能保证模具生产出来的气门摇臂产品品质的一致性、稳定性,从而降低了气门摇臂产品的整体成本。 In the valve rocker arm of the utility model, the arc portion 11 in contact with the cam, the arc portion 12 in contact with the valve stem, and the ball pit 14 are all integrally connected with the rocker body 1, and the rocker body 1 and the arc portion in contact with the cam 11. The structure of the arc portion 12 in contact with the valve stem and the ball pit 14 is relatively simple. For this, the rocker body 1, the arc portion 11 in contact with the cam, the ball pit 14 and the The valve stem contact arc portion 12 is integrally processed and formed at one time. In order to facilitate processing, the valve rocker arm is made of low-carbon steel or aluminum alloy. Since low-carbon steel or aluminum alloy has good stamping ductility and mechanical strength, the above-mentioned valve rocker arm is made of low-carbon steel or aluminum alloy. , the entire valve rocker arm structure can be directly integrated and stamped through a special production mold, and the valve rocker arm products can be mass-produced through a special production mold, which not only greatly improves production efficiency, but also ensures that the valve rocker arm produced by the mold The consistency and stability of the quality of the arm product reduces the overall cost of the valve rocker arm product.
由于气门摇臂上需要与液压间隙调节器5、气门杆4和凸轮2相互接触的三个接触面一体化直接加工成型,无需制作传统气门摇臂所必需的与滚针轴承相配合的销孔,减少了加工工序,同时,本实用新型的气门摇臂总成中也不需要滚针轴承这一组件。因此,其整体结构更加简单,气门摇臂总成的重量也大大降低,从而降低了气门摇臂的转动惯量,有利于减少发动机的机械损耗,提高发动机的动力性能;而且,气门摇臂产品的生产、加工也更加容易,提高了气门摇臂产品的生产效率,降低了生产成本。 Because the three contact surfaces on the valve rocker arm that need to be in contact with the hydraulic clearance adjuster 5, the valve stem 4 and the cam 2 are integrally and directly processed and formed, there is no need to make the pin holes that match the needle bearings necessary for the traditional valve rocker arm , reducing the processing steps, and meanwhile, the valve rocker arm assembly of the utility model does not need the assembly of the needle bearing. Therefore, its overall structure is simpler, and the weight of the valve rocker arm assembly is also greatly reduced, thereby reducing the moment of inertia of the valve rocker arm, which is beneficial to reducing the mechanical loss of the engine and improving the power performance of the engine; moreover, the valve rocker arm product Production and processing are also easier, which improves the production efficiency of valve rocker products and reduces production costs.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,应当指出的是,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。 The above is only a preferred embodiment of the utility model, and is not intended to limit the utility model. It should be pointed out that any modification, equivalent replacement and improvement made within the spirit and principles of the utility model, etc., All should be included within the protection scope of the present utility model.
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