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CN204272492U - A single-sided flexible circuit board - Google Patents

A single-sided flexible circuit board Download PDF

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Publication number
CN204272492U
CN204272492U CN201420861209.2U CN201420861209U CN204272492U CN 204272492 U CN204272492 U CN 204272492U CN 201420861209 U CN201420861209 U CN 201420861209U CN 204272492 U CN204272492 U CN 204272492U
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Prior art keywords
circuit board
pet film
copper foil
flexible circuit
sided flexible
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CN201420861209.2U
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李艳洵
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Guangdong Shunde Siry Technology Co ltd
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Guangzhou Baoli Bangde High Polymer Material Co Ltd
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  • Non-Metallic Protective Coatings For Printed Circuits (AREA)

Abstract

本实用新型公开了一种单面柔性线路板,冲切好线路的铜箔一面设有油墨层,铜箔另一面设有PET膜,所述PET膜与铜箔之间设有热固胶层,所述PET膜通过热固胶层与铜箔粘合。本实用新型结构为4层,通过PET膜和热固胶层的配合,解决单独使用PET膜容易收缩翘起的缺陷。

The utility model discloses a single-sided flexible circuit board. An ink layer is provided on one side of the copper foil that has been punched out, and a PET film is provided on the other side of the copper foil. A thermosetting adhesive layer is provided between the PET film and the copper foil. , the PET film is bonded to the copper foil through a thermosetting adhesive layer. The utility model has a structure of 4 layers, and through the cooperation of the PET film and the thermosetting adhesive layer, the defect that the PET film is easy to shrink and warp when used alone is solved.

Description

一种单面柔性线路板A single-sided flexible circuit board

技术领域 technical field

本实用新型涉及电路板技术领域,尤其涉及一种单面柔性线路板。 The utility model relates to the technical field of circuit boards, in particular to a single-sided flexible circuit board.

背景技术 Background technique

柔性电路板(Flexible Printed Circuit Board)简称“软板",行业内俗称FPC,是用柔性的绝缘基材(主要是聚酰亚胺或聚酯薄膜)制成的印刷电路板,具有许多硬性印刷电路板不具备的优点。例如它可以自由弯曲、卷绕、折叠。利用FPC可大大缩小电子产品的体积,适用电子产品向高密度、小型化、高可靠方向发展的需要。因此,FPC在航天、军事、移动通讯、手提电脑、计算机外设、PDA、数字相机等领域或产品上得到了广泛的应用。 Flexible Printed Circuit Board (Flexible Printed Circuit Board) referred to as "soft board", commonly known as FPC in the industry, is a printed circuit board made of flexible insulating substrates (mainly polyimide or polyester film), with many rigid printing Advantages that circuit boards do not have. For example, it can be bent, rolled, and folded freely. The use of FPC can greatly reduce the volume of electronic products, which is suitable for the development of electronic products in the direction of high density, miniaturization and high reliability. Therefore, FPC has been widely used in aerospace, military, mobile communications, laptop computers, computer peripherals, PDA, digital cameras and other fields or products.

柔性电路板按照导电铜箔的层数划分,分为单层板、双层板、多层板、双面板等。 现有的柔性电路板为在金属箔的正反两面分别设有PI膜,PI膜和金属箔之间通过环氧胶粘合在一起,然后在PI膜上凃一层油墨,即有7层结构,成本比较高。且由于PI膜和环氧胶的性质,制备而成的传统柔性LED基板只能在低温条件下储存,且寿命短。此外,柔性电路板多为采用蚀刻技术,或多或少线路会有不平整的边缘。 Flexible circuit boards are divided into single-layer boards, double-layer boards, multi-layer boards, and double-sided boards according to the number of layers of conductive copper foil. The existing flexible circuit board is provided with PI films on the front and back sides of the metal foil respectively, and the PI film and the metal foil are bonded together by epoxy glue, and then a layer of ink is coated on the PI film, that is, there are 7 layers. structure, the cost is relatively high. And due to the properties of PI film and epoxy glue, the prepared traditional flexible LED substrate can only be stored at low temperature and has a short lifespan. In addition, most flexible circuit boards use etching technology, and more or less lines will have uneven edges.

申请号为201010232537.2的中国专利《采用并置的导线制作单面电路板的方法》公开了一种采用并置的扁平导线制作单面电路板的方法,直接用开有焊盘窗口的覆盖膜和并置的扁平导线热压粘合后,切除扁平导线需要断开的位置,然后在一起压合在具有胶粘性的电路板基材上,过桥连接采用印刷导电油墨或者焊接导体来连接。可以看出,该专利是在多条扁平导线平行并排后热压覆盖膜,相邻两条平行线路之间只能通过连接桥连接,所以不能用于复杂的电路设计,特别是转弯连接较多的电路设计,而且连接桥较多,都是通过焊接实现,难以确保焊接点的长久稳定性,容易因为虚焊而影响使用,此外,该专利工艺复杂,扁平导线热压后切除需要断开的位置,然后再压合到电路板基材上,然后再焊接连接桥,工艺一旦复杂,产能就低下,且该方法只能适用于线路简单的情况下,不适用于复杂的电路设计,无法广泛推广应用。 Application No. 201010232537.2 of the Chinese patent "Method for Making Single-Sided Circuit Board Using Juxtaposed Wires" discloses a method of manufacturing single-sided circuit boards using juxtaposed flat wires, directly using the cover film with the pad window and After the juxtaposed flat wires are thermocompressed and bonded, the position where the flat wires need to be disconnected is cut off, and then pressed together on the adhesive circuit board substrate, and the bridge connection is connected by printing conductive ink or soldering conductors. It can be seen that the patent heat-presses the covering film after a plurality of flat wires are arranged in parallel, and two adjacent parallel lines can only be connected by connecting bridges, so it cannot be used for complex circuit designs, especially when there are many turning connections. It is difficult to ensure the long-term stability of the solder joints, and it is easy to affect the use due to false soldering. In addition, the patented process is complicated, and the flat wires need to be disconnected after hot pressing. Position, then press-fit to the circuit board base material, and then solder the connection bridge, once the process is complicated, the production capacity will be low, and this method can only be applied to the case of simple circuit, not suitable for complex circuit design, and cannot be widely used Promote apps.

申请号为201020559880.3的中国专利《具有模切线路的电路板》公开了一种具有模切线路的电路板,一种电路板通过模切方式进行切除线路不需要的部分金属,但保留有金属连接支撑位,然后用热固胶膜、或者用已开有窗口的覆盖膜、或者用转载胶膜、或用是带胶的绝缘基材贴合粘接在已冲切去除掉部分金属的一面、或者用已开窗口的覆盖膜与带胶的绝缘基材同时贴合粘接在已冲切去除掉部分金属的两面,用模具切除去掉保留的那金属连接支撑位,制作成具有模切线路的电路板。该专利采用模切方法进行电路板的多次冲切,结构上设有连接支撑位,最终是切除掉连接支撑位,整体的结构是热固胶膜和绝缘绝缘基材上均有冲切口的,且整个制备过程是多次冲切,存在对位不齐的缺陷。 The Chinese patent "circuit board with die-cut circuit" with the application number of 201020559880.3 discloses a circuit board with die-cut circuit. A circuit board cuts off part of the unnecessary metal of the circuit by die-cutting, but retains the metal connection The supporting position, and then use a thermosetting adhesive film, or use a cover film with a window, or use a transfer adhesive film, or use an insulating substrate with adhesive to stick it on the side that has been punched and removed part of the metal, Or use the window-opened cover film and the insulating base material with glue to bond at the same time to the two sides that have been punched and removed part of the metal, and use a mold to cut off the remaining metal connection support to make it with a die-cut circuit. circuit board. This patent uses a die-cutting method for multiple punching of the circuit board. The structure is provided with a connection support position, and finally the connection support position is cut off. The overall structure is that both the thermosetting adhesive film and the insulating insulation substrate have punching cuts. , and the whole preparation process is multiple punching, there is a defect of misalignment.

综上所述,由于采用的制备方法不同,所制备出的柔性线路板的结构均不一样,如蚀刻的柔性电路板线路可简单可复杂,但线路边缘难免有不齐整的地方,如申请号为201010232537.2的中国专利《采用并置的导线制作单面电路板的方法》采用的扁平导线热压覆盖膜,从结构上看,电路板正反面均有切口,中间层为一条条扁平导线,两条扁平导线之间有一些焊接的连接桥,除了线路简单外还不美观;如申请号为201020559880.3的中国专利《具有模切线路的电路板》采用的模切技术,同样的,电路板线路简单,正反面均有切口,其铜箔层是一条一条平行拼接,弯曲的线路只能通过两条平行的直线线路通过焊接搭桥,不美观,此外,由于多次冲切导致对位不精准。 To sum up, due to the different preparation methods used, the structures of the prepared flexible circuit boards are not the same. For example, the etched flexible circuit board circuit can be simple or complex, but the edges of the circuit will inevitably have irregularities, such as the application number The flat wire hot-pressing cover film used in the Chinese patent "Method of Making Single-sided Circuit Board Using Juxtaposed Wires" in 201010232537.2, from the structural point of view, there are cuts on the front and back of the circuit board, and the middle layer is a strip of flat wires. There are some soldered connecting bridges between the flat wires, which are not beautiful except that the circuit is simple; such as the die-cutting technology adopted in the Chinese patent "circuit board with die-cut circuit" with application number 201020559880.3, the same circuit board circuit is simple , There are cuts on the front and back sides, and the copper foil layers are spliced in parallel one by one. The curved lines can only be bridged by welding through two parallel straight lines, which is not beautiful. In addition, the alignment is not accurate due to multiple punching.

实用新型内容 Utility model content

本实用新型的目的在于克服现有技术的不足,提供一种结构简单、线路边缘整齐、对位齐整、寿命长的单面柔性线路板。 The purpose of the utility model is to overcome the deficiencies of the prior art and provide a single-sided flexible circuit board with simple structure, neat circuit edges, neat alignment and long service life.

本实用新型的上述目的通过如下技术方案予以实现: The above-mentioned purpose of the utility model is achieved through the following technical solutions:

一种单面柔性线路板,冲切好线路的铜箔一面设有油墨层,铜箔另一面设有PET膜,所述PET膜与铜箔之间设有热固胶层,所述PET膜通过热固胶层与铜箔粘合。本实用新型结构为4层,为了克服 PET膜在高温容易收缩翘起的缺陷,本实用新型一方面在PET膜上设有热固胶层,所述热固胶层粘性大,在中高温条件下粘住PET膜,减少PET膜受热收缩的趋势,从而减少PET膜收缩翘起的可能,另一方面,采用的PET膜为前期预处理过程中横/纵拉伸倍数为2.8,较小的拉伸倍数减少了耐高温PET膜在后期受热收缩的比率。此外,本实用新型的铜箔上的线路为采用切割刀对铜箔进行切割,具体过程为将切割刀的刀口设置成与线路对应的形状,然后进行冲切,只需一次冲切,故对位齐整,线路边缘整齐。 A single-sided flexible circuit board, one side of the punched copper foil is provided with an ink layer, the other side of the copper foil is provided with a PET film, a thermosetting adhesive layer is provided between the PET film and the copper foil, and the PET film Adhesive to copper foil through thermosetting adhesive layer. The structure of the utility model is 4 layers. In order to overcome the defect that the PET film is easy to shrink and warp at high temperature, the utility model is provided with a thermosetting adhesive layer on the PET film on the one hand. Adhere to the PET film to reduce the tendency of the PET film to shrink when heated, thereby reducing the possibility of the PET film shrinking and warping. The stretching ratio reduces the ratio of heat shrinkage of the high temperature resistant PET film in the later stage. In addition, the circuit on the copper foil of the utility model is to use a cutting knife to cut the copper foil. The specific process is to set the cutting edge of the cutting knife into a shape corresponding to the circuit, and then punch it. Only one punching is required, so the The bits are neat and the line edges are neat.

所述热固胶层为聚酯胶层。所述热固胶层厚度为20~30μm。传统采用的是PI膜和环氧胶,由于PI膜和环氧胶的性质,制备而成的传统柔性电路板只能在低温条件下储存,且寿命短。而用PET膜和聚酯胶层代替就能克服这个问题。 The thermosetting adhesive layer is a polyester adhesive layer. The thickness of the thermosetting adhesive layer is 20-30 μm. Traditionally, PI film and epoxy glue are used. Due to the properties of PI film and epoxy glue, the traditional flexible circuit board prepared can only be stored at low temperature and has a short life. This problem can be overcome by using PET film and polyester adhesive layer instead.

所述PET膜上也设有与铜箔上的线路对应的冲切口。所述油墨层厚度为10~20μm。所述油墨层具有阻焊作用,同时也具备表面散热的特性。 The PET film is also provided with punching cuts corresponding to the lines on the copper foil. The thickness of the ink layer is 10-20 μm. The ink layer has the function of solder resisting, and also has the property of surface heat dissipation.

与现有技术相比,本实用新型的有益效果如下: Compared with the prior art, the beneficial effects of the utility model are as follows:

(1)本实用新型结构为4层,通过PET膜和热固胶层的配合,解决单独使用PET膜容易收缩翘起的缺陷; (1) The structure of the utility model is 4 layers, through the cooperation of the PET film and the thermosetting adhesive layer, it solves the defect that the PET film is easy to shrink and warp when used alone;

(2)采用PET膜和聚酯胶层代替PI膜和环氧胶层,可在常温下储存,寿命长。 (2) PET film and polyester adhesive layer are used instead of PI film and epoxy adhesive layer, which can be stored at room temperature and have a long service life.

附图说明 Description of drawings

图1为本实用新型的结构示意图;其中, 1、油墨层;2、铜箔;3、热固胶层;4、PET膜。 Fig. 1 is the structural representation of the present utility model; Wherein, 1, ink layer; 2, copper foil; 3, thermosetting adhesive layer; 4, PET film.

具体实施方式 Detailed ways

下面结合说明书附图和具体实施例对本实用新型作出进一步地详细阐述,但实施例并不对本实用新型做任何形式的限定。 The utility model will be further elaborated below in conjunction with the accompanying drawings and specific embodiments, but the embodiments do not limit the utility model in any form.

实施例1 Example 1

一种单面柔性线路板,在冲切好线路的铜箔2一面设有油墨层1,铜箔2另一面设有PET膜4,所述PET膜4与铜箔2之间设有热固胶层3,所述PET膜4通过热固胶层3与铜箔2粘合。所述PET膜4上也设有与铜箔2上的线路对应的冲切口。 A single-sided flexible circuit board, an ink layer 1 is provided on one side of a copper foil 2 that has been punched out, and a PET film 4 is provided on the other side of the copper foil 2, and a thermosetting film 4 is provided between the PET film 4 and the copper foil 2. The adhesive layer 3, the PET film 4 is bonded to the copper foil 2 through the thermosetting adhesive layer 3. The PET film 4 is also provided with punching cuts corresponding to the lines on the copper foil 2 .

进一步地,所述热固胶层3为聚酯胶层。所述油墨层1厚度为15μm。所述热固胶层3厚度为25μm。 Further, the thermosetting adhesive layer 3 is a polyester adhesive layer. The thickness of the ink layer 1 is 15 μm. The thickness of the thermosetting adhesive layer 3 is 25 μm.

Claims (5)

1. a single-sided flexible circuit board, is characterized in that, the Copper Foil one side of die-cut good circuit is provided with ink layer, and Copper Foil another side is provided with PET film, is provided with thermosetting glue-line between described PET film and Copper Foil, and described PET film is bonded by thermosetting glue-line and Copper Foil.
2. single-sided flexible circuit board according to claim 1, is characterized in that, described thermosetting glue-line is polyester glue-line.
3. single-sided flexible circuit board according to claim 1, is characterized in that, described PET film is also provided with the die-cut mouth corresponding with the circuit on Copper Foil.
4. single-sided flexible circuit board according to claim 1, is characterized in that, described ink film thickness is 10 ~ 20 μm.
5. single-sided flexible circuit board according to claim 1, is characterized in that, described hot-setting adhesive layer thickness is 20 ~ 30 μm.
CN201420861209.2U 2014-12-31 2014-12-31 A single-sided flexible circuit board Expired - Lifetime CN204272492U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105690917A (en) * 2016-01-19 2016-06-22 中山市东溢新材料有限公司 A flexible copper clad laminate with high light transmittance and low haze
CN109803498A (en) * 2018-12-13 2019-05-24 赣州明高科技股份有限公司 A kind of production method of the single-sided flexible circuit board of alternative double-faced flexible wiring board
CN114464358A (en) * 2022-03-04 2022-05-10 昆山联滔电子有限公司 Coaxial cable and method for manufacturing the same

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105690917A (en) * 2016-01-19 2016-06-22 中山市东溢新材料有限公司 A flexible copper clad laminate with high light transmittance and low haze
CN109803498A (en) * 2018-12-13 2019-05-24 赣州明高科技股份有限公司 A kind of production method of the single-sided flexible circuit board of alternative double-faced flexible wiring board
CN114464358A (en) * 2022-03-04 2022-05-10 昆山联滔电子有限公司 Coaxial cable and method for manufacturing the same
CN114464358B (en) * 2022-03-04 2025-03-18 昆山联滔电子有限公司 Coaxial line and method for manufacturing the same

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