CN204270811U - A three-phase three-dimensional energy-saving transformer core - Google Patents
A three-phase three-dimensional energy-saving transformer core Download PDFInfo
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- CN204270811U CN204270811U CN201420720787.4U CN201420720787U CN204270811U CN 204270811 U CN204270811 U CN 204270811U CN 201420720787 U CN201420720787 U CN 201420720787U CN 204270811 U CN204270811 U CN 204270811U
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- 229910000976 Electrical steel Inorganic materials 0.000 claims abstract description 43
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 34
- 229910000831 Steel Inorganic materials 0.000 claims description 13
- 239000010959 steel Substances 0.000 claims description 13
- 229910052742 iron Inorganic materials 0.000 claims description 5
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 239000000463 material Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005097 cold rolling Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种三相立体式节能型变压器铁心,可用于电力系统中,属于变压器技术领域。The utility model relates to a three-phase three-dimensional energy-saving transformer iron core, which can be used in power systems and belongs to the technical field of transformers.
背景技术Background technique
目前使用的干式压变压器铁心主要是三相三柱平面型,主要部件由硅钢片、夹件、铁心绝缘、拉板、底脚、紧固件组成。如图1所示,为现有的三相三柱平面型铁心结构示意图,主要由硅钢片1、铁心绝缘2、夹件3、拉板4、拉螺杆5、底脚6组成。其存在以下不足:①硅钢片片形多,并且用量大,相应的增加了生产变压器所消耗的材料。②三相之间磁路长度不同,三相之间达不到完全平衡。③生产铁心时硅钢片有一定的废料,利用率达不到100%。④变压器体积比较大,防护外壳和铁心夹件材料用量也相应有所增加。The dry-type transformer core currently used is mainly a three-phase three-column planar type, and the main components are composed of silicon steel sheets, clips, core insulation, pull plates, feet, and fasteners. As shown in Figure 1, it is a schematic diagram of the existing three-phase three-column planar core structure, which is mainly composed of silicon steel sheet 1, core insulation 2, clip 3, pull plate 4, pull screw 5, and foot 6. It has the following disadvantages: ①The silicon steel sheets have many shapes and are used in a large amount, which correspondingly increases the materials consumed for the production of transformers. ②The length of the magnetic circuit between the three phases is different, and the three phases cannot reach a complete balance. ③ There is a certain amount of waste in the silicon steel sheet during the production of the iron core, and the utilization rate cannot reach 100%. ④The volume of the transformer is relatively large, and the material consumption of the protective shell and the iron core clip also increases accordingly.
发明内容Contents of the invention
本实用新型的目的是提供一种三相立体式节能型变压器铁心,既节省原材料用量,又降低了变压器空载损耗的三相立体式变压器铁心,同时提高了三相之间的磁路平衡,也减小了变压器的体积。The purpose of this utility model is to provide a three-phase three-dimensional energy-saving transformer core, which not only saves the amount of raw materials, but also reduces the no-load loss of the transformer. At the same time, it improves the magnetic circuit balance between the three phases. Also reduces the size of the transformer.
为了达到上述目的,本实用新型提供了一种三相立体式节能型变压器铁心,其特征在于,包括三个由多个叠装的硅钢片构成的硅钢片叠装体,每个硅钢片叠装体的两侧皆与另外两个硅钢片叠装体拼接构成铁心本体,每个硅钢片叠装体的中部皆包括两个截面为半圆形的部分,每个硅钢片叠装体的每个截面为半圆形的部分皆与相邻的硅钢片叠装体的其中一个截面为半圆形的部分构成截面为圆形的铁心柱。In order to achieve the above purpose, the utility model provides a three-phase three-dimensional energy-saving transformer core, which is characterized in that it includes three stacked silicon steel sheets composed of a plurality of stacked silicon steel sheets, and each silicon steel sheet is stacked Both sides of the body are spliced with two other silicon steel sheet stacks to form the core body. The middle part of each silicon steel sheet stack includes two parts with semicircular cross-sections. Each silicon steel sheet stack The semicircular section and one semicircular section of the adjacent stack of silicon steel sheets form an iron core column with a circular section.
优选地,所述的三个硅钢片叠装体的形状相同。Preferably, the three stacked silicon steel sheets have the same shape.
优选地,所述的截面为半圆形的部分的上下两端构成铁轭。Preferably, the upper and lower ends of the semicircular section constitute an iron yoke.
优选地,所述的铁心本体的上下两端分别通过两个夹件夹紧,每个夹件包括三个槽钢,三个槽钢首尾相接构成三角形,相邻两个槽钢的端部通过拉螺杆紧固,上下两个夹件之间通过拉板紧固,所述的硅钢片与夹件和拉板之间用铁心绝缘隔开。Preferably, the upper and lower ends of the iron core body are respectively clamped by two clips, each clip includes three channel steels, the three channel steels are connected end to end to form a triangle, and the ends of two adjacent channel steels It is tightened by pulling the screw rod, and the upper and lower clips are fastened by a pull plate, and the silicon steel sheet is insulated from the clip and the pull plate by an iron core.
优选地,所述的铁心本体设于底脚上,所述的底脚为槽钢。Preferably, the core body is set on the foot, and the foot is channel steel.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、本实用新型的三相立体式节能型变压器的铁心是由三个同样的半圆形两柱铁心两两固定在一起,磁路独立,磁路长度相同,变压器三相之间可以达到完全平衡。1. The iron core of the three-phase three-dimensional energy-saving transformer of the present invention is fixed together by three identical semicircular two-column iron cores. The magnetic circuit is independent and the length of the magnetic circuit is the same. The three phases of the transformer can achieve complete balance.
2、本实用新型的三相立体式节能型变压器的铁心是由硅钢片剪切叠装而成,比三相立体卷铁心加工工艺简单,加工成本低,而且返修简单。2. The iron core of the three-phase three-dimensional energy-saving transformer of the present invention is formed by cutting and stacking silicon steel sheets. Compared with the three-phase three-dimensional wound iron core, the processing technology is simpler, the processing cost is low, and the repair is simple.
3、本实用新型的三相立体式节能型变压器的铁心两相之间上下铁轭截面为半圆形,硅钢片用量少,空载损耗小,变压器噪音小。3. The cross-section of the upper and lower iron yokes between the two phases of the iron core of the three-phase three-dimensional energy-saving transformer of the utility model is semicircular, the consumption of silicon steel sheets is small, the no-load loss is small, and the noise of the transformer is small.
4、本实用新型可以大大降低材料用量,大大减小变压器体积,降低产品成本,同时降低铁心的损耗,是一种节能型变压器铁心。4. The utility model can greatly reduce the amount of materials used, greatly reduce the volume of the transformer, reduce the cost of the product, and reduce the loss of the iron core at the same time. It is an energy-saving transformer iron core.
5、本实用新型的硅钢片片形简单,无废料,材料利用率可达到100%。5. The silicon steel sheet of the utility model has a simple shape, no waste material, and the material utilization rate can reach 100%.
6、本实用新型的夹件和底脚是用槽钢加工而成,加工简单,铁心夹紧后不容易变形。6. The clips and feet of the utility model are made of channel steel, which is easy to process and not easily deformed after the iron core is clamped.
附图说明Description of drawings
图1为原三相三柱平面型变压器铁心结构示意图;Figure 1 is a schematic diagram of the core structure of the original three-phase three-column planar transformer;
图2为三相立体式节能型变压器铁心结构示意图;Fig. 2 is a schematic structural diagram of a three-phase three-dimensional energy-saving transformer core;
图3为三相立体式节能型变压器铁心的俯视图;Fig. 3 is a top view of a three-phase three-dimensional energy-saving transformer core;
具体实施方式Detailed ways
以下结合附图和实施例对本实用新型作进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is described further.
实施例Example
如图2所示,本实用新型的三相立体式节能型变压器铁心,包括三个由多个叠装的硅钢片7构成的硅钢片叠装体,每个硅钢片叠装体的两侧皆与另外两个硅钢片叠装体拼接构成铁心本体,所述的铁心本体的上下两端为三棱柱形,每个硅钢片叠装体的中部皆包括两个截面为半圆形的部分,每个硅钢片叠装体的每个截面为半圆形的部分皆与相邻的硅钢片叠装体的其中一个截面为半圆形的部分构成截面为圆形的铁心柱。所述的硅钢片7是由铁Fe冷轧而成,在表面涂上一层绝缘材料,厚度主要为0.23mm、0.27mm、0.30mm等三种,是一种高导磁材料,所述的硅钢片7片形简单,无废料,材料利用率可达到100%。As shown in Figure 2, the three-phase three-dimensional energy-saving transformer core of the present invention includes three silicon steel sheet stacks composed of a plurality of stacked silicon steel sheets 7, and each silicon steel sheet stack has two sides. The iron core body is formed by splicing with two other silicon steel sheet stacks. The upper and lower ends of the iron core body are triangular prisms. The middle part of each silicon steel sheet stack includes two semicircular sections. Each semicircular section of a silicon steel sheet stack forms a circular core column with a semicircular section of an adjacent silicon steel sheet stack. The silicon steel sheet 7 is formed by cold-rolling iron Fe, and a layer of insulating material is coated on the surface. The thickness is mainly three types: 0.23mm, 0.27mm, and 0.30mm. It is a high magnetic permeability material. The 7 pieces of silicon steel sheets are simple in shape, free of waste, and the material utilization rate can reach 100%.
如图3所示,所述的三个硅钢片叠装体的形状相同。所述的截面为半圆形的部分的上下两端构成铁轭。所述的铁心本体的上下两端分别通过两个夹件9夹紧,每个夹件9包括三个槽钢,三个槽钢首尾相接构成三角形,相邻两个槽钢的端部通过拉螺杆11紧固,上下两个夹件9之间通过拉板10紧固,所述的硅钢片7与夹件9和拉板10之间用铁心绝缘8隔开。所述的铁心本体设于底脚12上,所述的底脚12为槽钢。As shown in FIG. 3 , the three stacked silicon steel sheets have the same shape. The upper and lower ends of the semicircular section constitute an iron yoke. The upper and lower ends of the iron core body are respectively clamped by two clips 9, each clip 9 includes three channel steels, the three channel steels are connected end to end to form a triangle, and the ends of two adjacent channel steels pass through The pull screw 11 is fastened, and the upper and lower clips 9 are fastened by a pull plate 10, and the silicon steel sheet 7 is separated from the clip 9 and the pull plate 10 by an iron core insulation 8. The iron core body is arranged on the foot 12, and the foot 12 is channel steel.
本实用新型的三相立体式节能型变压器的铁心是由三个同样的半圆形两柱铁心两两固定在一起,磁路独立,磁路长度相同,变压器三相之间可以达到完全平衡。The iron core of the three-phase three-dimensional energy-saving transformer of the utility model is fixed together by three identical semicircular two-column iron cores, the magnetic circuit is independent, the magnetic circuit length is the same, and the three phases of the transformer can be completely balanced.
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CN104376983A (en) * | 2014-11-25 | 2015-02-25 | 正泰电气股份有限公司 | Three-phase three-dimensional type energy-saving type transformer core |
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CN104376983A (en) * | 2014-11-25 | 2015-02-25 | 正泰电气股份有限公司 | Three-phase three-dimensional type energy-saving type transformer core |
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Granted publication date: 20150415 |