CN204269293U - Low static pressure differential pressure producer - Google Patents
Low static pressure differential pressure producer Download PDFInfo
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- CN204269293U CN204269293U CN201420751507.6U CN201420751507U CN204269293U CN 204269293 U CN204269293 U CN 204269293U CN 201420751507 U CN201420751507 U CN 201420751507U CN 204269293 U CN204269293 U CN 204269293U
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Abstract
本实用新型公开了一种低静压差压发生器,属于自动化仪表校验仪器领域,其特征在于,包括单片机单元、检测单元、驱动单元和气路单元,所述的单片机单元,包括单片机、第一数字显示、第二数字显示、报警器和键盘,所述的检测单元包括A/D转换器、压力变送器和差压变送器,所述的驱动单元包括D/A转换器和空压机,所述的气路单元包括储气罐、第一电磁阀、空气过滤器、电动调节阀、第三电磁阀、第二电磁阀和输出接口,本实用新型对静压力和差压采用了闭环控制技术,确保了静压力和差压信号的精度,并实现了自动计算输出差压点、自动正反行程输出和自动过压报警和保护,本实用新型的静压压力上限为1MPa。
The utility model discloses a low static pressure differential pressure generator, which belongs to the field of automatic meter calibration instruments. A digital display, a second digital display, an alarm and a keyboard, the detection unit includes an A/D converter, a pressure transmitter and a differential pressure transmitter, and the drive unit includes a D/A converter and an empty Press machine, the gas path unit includes an air storage tank, a first solenoid valve, an air filter, an electric regulating valve, a third solenoid valve, a second solenoid valve and an output interface. The utility model uses The closed-loop control technology ensures the accuracy of static pressure and differential pressure signals, and realizes automatic calculation of output differential pressure points, automatic forward and reverse stroke output, and automatic overpressure alarm and protection. The upper limit of the static pressure of the utility model is 1MPa.
Description
技术领域 technical field
本实用新型涉及一种低静压差压发生器,属于自动化仪表校验仪器领域。 The utility model relates to a low static pressure differential pressure generator, which belongs to the field of automatic meter calibration instruments.
背景技术 Background technique
差压信号被广泛地使用在设备、传感器和仪表的检验和鉴定,由于这些设备在校验时,不但需要差压信号,还要静压信号,而差压信号一般都较小,最多只有几十千帕,现在大都采用的中高静压的校验仪器,手动调节静压和差压信号,不但操作定位很困难,容易过调,差压信号精度较低,高静压的发生器的压力介质为变压器油,极易产生漏油现象和人为读数误差。 Differential pressure signals are widely used in the inspection and identification of equipment, sensors and instruments. Because these equipment need not only differential pressure signals but also static pressure signals during calibration, and differential pressure signals are generally small, at most only a few Ten kilopascals, most of the middle and high static pressure calibration instruments are used now. Manually adjust the static pressure and differential pressure signal. The medium is transformer oil, which is prone to oil leakage and human reading errors.
实用新型内容 Utility model content
本实用新型要解决的技术问题在于提供一种压力介质为压缩空气、具有自动调节静压和差压、自动定位校验点、静压上限为1MPa的一种低静压差压发生器。 The technical problem to be solved by the utility model is to provide a low static pressure differential pressure generator with compressed air as the pressure medium, automatic adjustment of static pressure and differential pressure, automatic positioning of calibration points, and an upper limit of static pressure of 1 MPa.
为达到上述目的,本实用新型通过以下的技术方案来实现:低静压差压发生器,其特征在于,包括单片机单元、检测单元、驱动单元和气路单元,所述的单片机单元,包括单片机、以及与所述的单片机分别电连接的第一数字显示、第二数字显示、报警器和键盘,所述的检测单元包括与所述的单片机电连接的A/D转换器、以及分别与所述的A/D转换器电连接的压力变送器和差压变送器,所述的驱动单元包括分别与所述的单片机电连接的D/A转换器和空压机,所述的气路单元包括与所述的空压机管路连接的储气罐、安装在所述的储气罐上部的第一电磁阀、与所述的储气罐管路连接的空气过滤器、与所述的空气过滤器管路连接的电动调节阀、与所述的空气过滤器管路连接的第三电磁阀、与所述的电动调节阀管路连接的第二电磁阀、与所述的第二电磁阀管路连接的低压输出接口、与所述的第三电磁阀管路连接的高压输出接口,所述的压力变送器和差压变送器的正压室分别管路连接在空气过滤器与第三电磁阀之间的管路上,所述的差压变送器的负压室管路连接在电动调节阀与第二电磁阀之间的管路上,所述的电动调节阀与D/A转换器电连接。 In order to achieve the above object, the utility model is realized through the following technical solutions: the low static pressure differential pressure generator is characterized in that it includes a single-chip microcomputer unit, a detection unit, a drive unit and an air circuit unit, and the described single-chip microcomputer unit includes a single-chip microcomputer, And the first digital display, the second digital display, the alarm and the keyboard electrically connected with the single-chip microcomputer respectively, the detection unit includes an A/D converter electrically connected with the single-chip microcomputer, and the A pressure transmitter and a differential pressure transmitter electrically connected to the A/D converter, the drive unit includes a D/A converter and an air compressor electrically connected to the single-chip microcomputer respectively, and the air circuit The unit includes an air storage tank connected to the air compressor pipeline, a first solenoid valve installed on the upper part of the air storage tank, an air filter connected to the air storage tank pipeline, and the The electric regulating valve connected to the air filter pipeline, the third solenoid valve connected to the air filter pipeline, the second solenoid valve connected to the electric regulating valve pipeline, and the second The low-pressure output interface connected to the pipeline of the solenoid valve, the high-pressure output interface connected to the pipeline of the third solenoid valve, the positive pressure chambers of the pressure transmitter and the differential pressure transmitter are respectively connected to the air filter On the pipeline between the transmitter and the third solenoid valve, the negative pressure chamber pipeline of the differential pressure transmitter is connected to the pipeline between the electric regulating valve and the second solenoid valve, and the electric regulating valve and the D /A converter is electrically connected.
进一步,所述的第一数字显示为双屏显示,上屏显示管路内的静压力值,下屏显示差压值。 Further, the first digital display is a dual-screen display, the upper screen displays the static pressure value in the pipeline, and the lower screen displays the differential pressure value.
进一步,所述的第二数字显示为单屏显示,用于显示电动调节阀的开度。 Further, the second digital display is a single-screen display for displaying the opening degree of the electric regulating valve.
进一步,所述的电动调节阀为上海晟昌自控阀公司生产的ZRSX系列调节阀。 Furthermore, the electric control valve mentioned above is a ZRSX series control valve produced by Shanghai Shengchang Automatic Control Valve Company.
本实用新型的有益效果是,由于对静压力和差压采用了闭环控制技术,确保了静压力和差压信号的精度,并实现了自动计算输出差压点、自动正反行程输出和自动过压报警和保护,本实用新型的静压压力上限为1MPa。 The beneficial effect of the utility model is that since the closed-loop control technology is adopted for the static pressure and the differential pressure, the accuracy of the static pressure and the differential pressure signal is ensured, and the automatic calculation of the output differential pressure point, the automatic positive and negative stroke output and the automatic overshoot are realized. Pressure alarm and protection, the static pressure upper limit of the utility model is 1MPa.
附图说明 Description of drawings
图1是本实用新型的结构系统图。 Fig. 1 is a structural system diagram of the utility model.
附图中标记含义如下: The meanings of the marks in the attached drawings are as follows:
1、单片机单元 2、检测单元 3、驱动单元 4、气路单元 5、单片机 6、第一数字显示 7、第二数字显示 8、报警器 9、键盘 10、压力变送器 11、差压变送器 12、A/D转换器 13、D/A转换器 14、空压机 15、储气罐 16、第一电磁阀 17、空气过滤器 18、电动调节阀 19、第二电磁阀 20、第三电磁阀 21、高压输出接口22、低压输出接口。 1. Single-chip microcomputer unit 2. Detection unit 3. Drive unit 4. Air circuit unit 5. Single-chip microcomputer 6. First digital display 7. Second digital display 8. Alarm 9. Keyboard 10. Pressure transmitter 11. Differential pressure changer Transmitter 12. A/D Converter 13. D/A Converter 14. Air Compressor 15. Air Storage Tank 16. First Solenoid Valve 17. Air Filter 18. Electric Regulating Valve 19. Second Solenoid Valve 20. The third electromagnetic valve 21, high pressure output interface 22, low pressure output interface.
具体实施方式 Detailed ways
下面结合示图及具体实施例对本实用新型作进一步的详细说明。 The utility model will be further described in detail below in conjunction with the drawings and specific embodiments.
参照图1,本实用新型低静压差压发生器,包括单片机单元1、检测单元2、驱动单元3和气路单元4,所述的单片机单元1,包括单片机5、以及与所述的单片机5分别电连接的第一数字显示6、第二数字显示7、报警器8和键盘9,所述的检测单元2包括与所述的单片机5电连接的A/D转换器12、以及分别与所述的A/D转换器12电连接的压力变送器10和差压变送器11,所述的驱动单元3包括分别与所述的单片机5电连接的D/A转换器13和空压机14,所述的气路单元4包括与所述的空压机14管路连接的储气罐15、安装在所述的储气罐15上部的第一电磁阀16、与所述的储气罐15管路连接的空气过滤器17、与所述的空气过滤器17管路连接的电动调节阀18、与所述的空气过滤器17管路连接的第三电磁阀20、与所述的电动调节阀18管路连接的第二电磁阀19、与所述的第二电磁阀19管路连接的低压输出接口22、与所述的第三电磁阀20管路连接的高压输出接口21,所述的压力变送器10和差压变送器11的正压室分别管路连接在空气过滤器17与第三电磁阀20之间的管路上,所述的差压变送器11的负压室管路连接在电动调节阀18与第二电磁阀19之间的管路上,所述的电动调节阀18与D/A转换器13电连接。 With reference to Fig. 1, the utility model low static pressure differential pressure generator comprises single-chip microcomputer unit 1, detection unit 2, drive unit 3 and gas path unit 4, and described single-chip microcomputer unit 1 comprises single-chip microcomputer 5 and described single-chip microcomputer 5 A first digital display 6, a second digital display 7, an alarm 8 and a keyboard 9 electrically connected respectively, and the detection unit 2 includes an A/D converter 12 electrically connected with the single-chip microcomputer 5, and respectively connected with the The pressure transmitter 10 and the differential pressure transmitter 11 electrically connected to the A/D converter 12 described above, the drive unit 3 includes the D/A converter 13 and the air pressure transmitter electrically connected to the single chip microcomputer 5 respectively. machine 14, the air circuit unit 4 includes an air storage tank 15 connected to the air compressor 14, a first electromagnetic valve 16 installed on the upper part of the air storage tank 15, and the air storage tank 15 The air filter 17 connected to the air tank 15 pipeline, the electric control valve 18 connected to the air filter 17 pipeline, the third solenoid valve 20 connected to the air filter 17 pipeline, and the The second electromagnetic valve 19 connected to the electric control valve 18 pipeline, the low-pressure output interface 22 connected to the pipeline of the second electromagnetic valve 19, and the high-pressure output interface 21 connected to the pipeline of the third electromagnetic valve 20 , the positive pressure chambers of the pressure transmitter 10 and the differential pressure transmitter 11 are respectively connected to the pipeline between the air filter 17 and the third electromagnetic valve 20, and the differential pressure transmitter 11 The pipeline of the negative pressure chamber is connected to the pipeline between the electric regulating valve 18 and the second electromagnetic valve 19, and the electric regulating valve 18 is electrically connected with the D/A converter 13.
进一步,所述的第一数字显示6为双屏显示,上屏显示管路内的静压力值,下屏显示差压值。 Further, the first digital display 6 is a dual-screen display, the upper screen displays the static pressure value in the pipeline, and the lower screen displays the differential pressure value.
进一步,所述的第二数字显示7为单屏显示,用于显示电动调节阀18的开度。 Further, the second digital display 7 is a single-screen display for displaying the opening degree of the electric regulating valve 18 .
进一步,所述的电动调节阀18为上海晟昌自控阀公司生产的ZRSX系列调节阀。 Further, the electric regulating valve 18 is a ZRSX series regulating valve produced by Shanghai Shengchang Automatic Control Valve Company.
本实用新型工作过程: The working process of the utility model:
首先将需要差压信号的仪表或设备通过高压输出接口21和低压输出接口22连接,然后通过单片机单元1的键盘9设定静压压力、差压值范围、输出差压的点数、正反行程、报警值,工作时,本实用新型由压力变送器10、A/D转换器12、单片机单元1、空压机14和第一电磁阀16构成压力闭环控制系统,管内压力通过第一电磁阀16的脉冲开关控制,管内静压压力由压力变送器10测量,压力值由第一数字显示6的上屏显示;由差压变送器11、A/D转换器12、单片机单元1、D/A转换器13和电动调节阀18构成差压闭环控制系统,差压通过控制电动调节阀18开度调节。若管路内压力超过设定的安全压力,报警器8发出声光报警信号,同时起动联锁保护,打开第一电磁阀16,起动泄压保护,以确保人身和设备安全。 First, connect the instrument or equipment that needs differential pressure signal through the high-pressure output interface 21 and the low-voltage output interface 22, and then set the static pressure, differential pressure value range, output differential pressure points, positive and negative travel through the keyboard 9 of the single-chip unit 1 , alarm value, when working, the utility model is composed of a pressure transmitter 10, an A/D converter 12, a single-chip microcomputer unit 1, an air compressor 14 and a first solenoid valve 16 to form a pressure closed-loop control system, and the pressure in the pipe passes through the first electromagnetic valve. The pulse switch control of the valve 16, the static pressure in the pipe is measured by the pressure transmitter 10, and the pressure value is displayed by the upper screen of the first digital display 6; , D/A converter 13 and electric regulating valve 18 constitute a differential pressure closed-loop control system, and the differential pressure is regulated by controlling the opening of the electric regulating valve 18 . If the pressure in the pipeline exceeds the set safety pressure, the alarm 8 sends an audible and visual alarm signal, and simultaneously starts the interlock protection, opens the first electromagnetic valve 16, and starts the pressure relief protection to ensure personal and equipment safety.
本实用新型在压力设置时,可一次设置多个差压点,工作时按照设定的差压点依次差压输出,并可自动正反行程工作,也可以根据设置的差压范围由本实用新型自动计算和设置差压输出点。 The utility model can set multiple differential pressure points at one time when setting the pressure, and output the differential pressure sequentially according to the set differential pressure points during operation, and can automatically work in positive and negative strokes, and can also be controlled by the utility model according to the set differential pressure range. Automatically calculate and set the differential pressure output point.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104406740A (en) * | 2014-12-04 | 2015-03-11 | 南京化工职业技术学院 | Low static pressure and differential pressure producer |
CN107741297A (en) * | 2017-11-21 | 2018-02-27 | 王强 | Differential pressure transmitter verifies detecting system |
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2014
- 2014-12-04 CN CN201420751507.6U patent/CN204269293U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104406740A (en) * | 2014-12-04 | 2015-03-11 | 南京化工职业技术学院 | Low static pressure and differential pressure producer |
CN107741297A (en) * | 2017-11-21 | 2018-02-27 | 王强 | Differential pressure transmitter verifies detecting system |
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