CN204262572U - A kind of two spout argon-arc welding guns for increasing arc energy density and protected effect - Google Patents
A kind of two spout argon-arc welding guns for increasing arc energy density and protected effect Download PDFInfo
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- CN204262572U CN204262572U CN201420691648.3U CN201420691648U CN204262572U CN 204262572 U CN204262572 U CN 204262572U CN 201420691648 U CN201420691648 U CN 201420691648U CN 204262572 U CN204262572 U CN 204262572U
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- 238000003466 welding Methods 0.000 title claims abstract description 69
- 230000000694 effects Effects 0.000 title claims abstract description 19
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims abstract description 52
- 229910052721 tungsten Inorganic materials 0.000 claims abstract description 39
- 239000010937 tungsten Substances 0.000 claims abstract description 39
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims abstract description 37
- 229910052786 argon Inorganic materials 0.000 claims abstract description 26
- 239000007789 gas Substances 0.000 claims abstract description 18
- 230000006835 compression Effects 0.000 claims abstract description 6
- 238000007906 compression Methods 0.000 claims abstract description 6
- 238000009413 insulation Methods 0.000 claims abstract description 3
- 238000002955 isolation Methods 0.000 claims abstract 2
- 238000000034 method Methods 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 229910000601 superalloy Inorganic materials 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- NGONBPOYDYSZDR-UHFFFAOYSA-N [Ar].[W] Chemical compound [Ar].[W] NGONBPOYDYSZDR-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- -1 ferrous metals Chemical class 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000010301 surface-oxidation reaction Methods 0.000 description 1
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- Arc Welding In General (AREA)
Abstract
本实用新型公开了一种用于增加电弧能量密度及保护效果的双喷口氩弧焊枪,包括:焊枪管、摒帽、绝缘套、钨针夹管、内层喷嘴、外层喷嘴、接线鼻、钨针,该焊枪使用氩气作为保护气体,焊枪喷嘴由内外两层构成,内层喷嘴与钨针同心,外层喷嘴呈椭圆形,并与焊接方向呈一定对应关系,喷嘴气源独立稳定,可分别对电弧提供内层与外层的氩气保护,同时对电弧起到一定的热压缩作用,提高了电弧挺度与能量密度;焊枪管端部加工成蜂窝状,起到气体分流的效果;钨针长度可通过钨针夹管调节,旋紧摒帽即可夹紧钨针;焊接电流由焊接电源提供,通过接线鼻经焊枪管、钨针夹管传至钨针,喷嘴与焊枪管之间通过绝缘套进行绝缘隔离。
The utility model discloses a double-nozzle argon arc welding torch for increasing arc energy density and protection effect, comprising: a welding torch tube, a cap, an insulating sleeve, a tungsten needle clamping tube, an inner layer nozzle, an outer layer nozzle, a wiring nose, Tungsten needle, the welding torch uses argon as the shielding gas. The nozzle of the welding torch is composed of inner and outer layers. The inner layer nozzle is concentric with the tungsten needle. The outer layer nozzle is oval and has a certain corresponding relationship with the welding direction. The nozzle gas source is independent and stable. It can provide inner and outer layers of argon gas protection for the arc, and at the same time, it can have a certain thermal compression effect on the arc, which improves the arc stiffness and energy density; the end of the welding torch tube is processed into a honeycomb shape, which plays the role of gas shunting ;The length of the tungsten needle can be adjusted by the tungsten needle clamp tube, and the tungsten needle can be clamped by tightening the cap; the welding current is provided by the welding power supply, and is transmitted to the tungsten needle through the welding gun tube and the tungsten needle clamp tube through the wiring nose, the nozzle and the welding torch tube Insulation and isolation are carried out by insulating sleeves.
Description
技术领域 technical field
本发明涉及焊接技术领域,具体涉及一种用于增加电弧能量密度及保护效果的双喷口氩弧焊枪。 The invention relates to the field of welding technology, in particular to a double-nozzle argon arc welding torch for increasing arc energy density and protection effect.
背景技术 Background technique
镍基高温合金凭借其工作温度高、组织稳定,有害相少,可在较高温度与应力环境下工作等优点在高温合金领域占有特殊重要的地位,已被广泛应用于航空航天制造领域,在采用常规低能量密度的TIG或MIG焊接时,焊缝金属流动性差,保护不良,易产生气孔、表面氧化、未焊透等焊接缺陷,塑性和强度相对较低。电子束、激光、等离子弧等高能束焊接方法尽管可以满足焊接使用要求,但受焊接成本、操作方法等的影响而没有得到广泛应用。相对于熔化极焊接方法钨极氩弧焊对焊接区的保护简单、方便,电弧稳定,即使在很小的焊接电流(小于10A)下仍可以稳定燃烧,焊接区便于观察,焊枪操作方便,易于实现机械化和自动化。 Nickel-based superalloys occupy a special and important position in the field of superalloys due to their high working temperature, stable structure, few harmful phases, and the ability to work in high temperature and stress environments. They have been widely used in the field of aerospace manufacturing. When conventional low energy density TIG or MIG welding is used, the weld metal has poor fluidity, poor protection, easy to produce welding defects such as pores, surface oxidation, and incomplete penetration, and relatively low plasticity and strength. Although high-energy beam welding methods such as electron beam, laser, and plasma arc can meet the welding requirements, they are not widely used due to the influence of welding costs and operating methods. Compared with the melting electrode welding method, the protection of the welding area by argon tungsten arc welding is simple and convenient. Realize mechanization and automation.
此外,氩气能有效地隔绝周围空气,本身不和金属反应且不溶于液态金属,钨极氩弧焊过程中电弧还有自动清除工件表面氧化膜的作用,特别适用于薄板、超薄板的焊接,适用于焊接航空航天薄壁构件。因此在航空航天件的焊接生产中被广泛应用。 In addition, argon can effectively isolate the surrounding air. It does not react with metal and is insoluble in liquid metal. During argon tungsten arc welding, the arc also has the effect of automatically removing the oxide film on the surface of the workpiece, especially suitable for thin and ultra-thin plates. Welding, suitable for welding aerospace thin-walled components. Therefore, it is widely used in the welding production of aerospace parts.
现有常规氩弧焊枪分为气冷与水冷两类,一般多采用陶瓷类单喷嘴进行焊接保护,在黑色金属或焊接质量要求不高的场合中可以满足使用要求。针对常规氩弧焊焊枪在焊接高温合金等材料时所出现的焊缝保护不良,熔深不足等现象,本发明提出一种采用双喷嘴结构的氩弧焊枪。 Existing conventional argon arc welding torches are divided into two types: air-cooled and water-cooled. Generally, ceramic single nozzles are used for welding protection, which can meet the requirements for use in ferrous metals or occasions where welding quality is not high. Aiming at the phenomenon of poor weld seam protection and insufficient penetration depth when conventional argon arc welding torches are used to weld materials such as superalloys, the present invention proposes an argon arc welding torch with a double nozzle structure.
发明内容 Contents of the invention
本发明的技术解决问题是:提供一种用于提高电弧能量密度及保护效果的双喷口氩弧焊枪,喷嘴气源独立稳定,可分别对电弧提供内层与外层的氩气保护,同时对电弧起到一定的热压缩作用,提高了电弧挺度与能量密度。 The technical solution of the present invention is to provide a double-nozzle argon arc welding torch for improving arc energy density and protection effect. The arc has a certain thermal compression effect, which improves the arc stiffness and energy density.
本发明的解决方案是:提出一种用于增加电弧能量密度及保护效果的双喷口氩弧焊枪,包括:焊枪管、摒帽、绝缘套、钨针夹管、内层喷嘴、外层喷嘴、接线鼻、钨针,该焊枪使用氩气作为保护气体,焊枪喷嘴由内外两层构成,内层喷嘴与钨针同心,外层喷嘴呈椭圆形,并与焊接方向呈一定对应关系;焊枪管端部加工成蜂窝状,起到气体分流的效果;钨针长度可通过钨针夹管调节,旋紧摒帽即可夹紧钨针;焊接电流由焊接电源提供,通过接线鼻经焊枪管、钨针夹管传至钨针,喷嘴与焊枪管之间通过绝缘套进行绝缘隔离。 The solution of the present invention is to propose a double-nozzle argon arc welding torch for increasing arc energy density and protection effect, including: welding torch tube, cap, insulating sleeve, tungsten needle clamping tube, inner nozzle, outer nozzle, Wiring nose, tungsten needle, the welding torch uses argon as the shielding gas, the welding torch nozzle is composed of inner and outer layers, the inner layer nozzle is concentric with the tungsten needle, the outer layer nozzle is elliptical, and has a certain corresponding relationship with the welding direction; the welding torch tube end The whole part is processed into a honeycomb shape, which has the effect of gas shunting; the length of the tungsten needle can be adjusted by the tungsten needle clamp tube, and the tungsten needle can be clamped by tightening the cap; The needle clamp tube is transmitted to the tungsten needle, and the nozzle and the torch tube are insulated and isolated by the insulating sleeve.
进一步,喷嘴气源独立稳定,可分别对电弧提供内层与外层的氩气保护,同时对电弧起到一定的热压缩作用,提高了电弧挺度与能量密度。 Furthermore, the gas source of the nozzle is independent and stable, which can respectively provide inner and outer argon gas protection for the arc, and at the same time exert a certain thermal compression effect on the arc, improving the stiffness and energy density of the arc.
本发明与现有技术相比,其优点具体包括:喷嘴气源独立稳定,可分别对电弧提供内层与外层的氩气保护,同时对电弧起到一定的热压缩作用,提高了电弧挺度与能量密度。 Compared with the prior art, the present invention has the following advantages: the gas source of the nozzle is independent and stable, which can respectively provide inner layer and outer layer argon gas protection for the arc, and at the same time exert a certain thermal compression effect on the arc, improving the arc stiffness. degree and energy density.
附图说明 Description of drawings
图1为本发明的氩弧焊枪组成示意图; Fig. 1 is the composition schematic diagram of argon arc torch of the present invention;
图中:1-焊枪管 2-摒帽 3-绝缘套 4-钨针夹管 5-内层喷嘴 6-外层喷嘴 7-接线鼻8-内通气管 9-外通气管 10-钨针 In the figure: 1-welding torch tube 2-cap 3-insulation sleeve 4-tungsten needle clip 5-inner nozzle 6-outer nozzle 7-wiring nose 8-inner ventilation tube 9-outer ventilation tube 10-tungsten needle
图2为新型氩弧焊枪喷嘴相对位置示意图。 Figure 2 is a schematic diagram of the relative position of the nozzle of the new argon arc welding torch.
具体实施方式 Detailed ways
下面结合测试实例和附图,对本发明专利做进一步的说明,但本发明专利的实施方式不仅限如此。 The patent of the present invention will be further described below in conjunction with test examples and accompanying drawings, but the implementation of the patent of the present invention is not limited to this.
如图1所述,一种用于提高电弧能量密度及保护效果的双喷口氩弧焊枪,主要包括:焊枪管1、摒帽2、绝缘套3、钨针夹管4、内层喷嘴5、外层喷嘴6、接线鼻7、钨针10,该焊枪使用氩气作为保护气体,焊枪喷嘴由内外两层构成,内层喷嘴5与钨针10同心,外层喷嘴6呈椭圆形,并与焊接方向呈一定对应关系,喷嘴气源独立稳定,可分别对电弧提供内层喷嘴5与外层喷嘴6的氩气保护,同时对电弧起到一定的热压缩作用,提高了电弧挺度与能量密度;焊枪管1端部加工成蜂窝状,起到气体分流的效果;钨针10长度可通过钨针夹管4调节,旋紧摒帽2即可夹紧钨针10;焊接电流由焊接电源提供,通过接线鼻7经焊枪管1、钨针夹管4传至钨针10,内层喷嘴5、外层喷嘴6与焊枪管1之间通过绝缘套3进行绝缘隔离。 As shown in Figure 1, a double-nozzle argon arc welding torch for improving arc energy density and protection effect mainly includes: welding torch tube 1, cap 2, insulating sleeve 3, tungsten needle clamp tube 4, inner layer nozzle 5, The outer layer nozzle 6, the wiring nose 7, and the tungsten needle 10. The welding torch uses argon gas as the shielding gas. The welding torch nozzle is composed of inner and outer layers. The inner layer nozzle 5 is concentric with the tungsten needle 10. The outer layer nozzle 6 is elliptical and The welding direction has a certain corresponding relationship, and the nozzle gas source is independent and stable, which can respectively provide argon protection for the inner nozzle 5 and the outer nozzle 6 for the arc, and at the same time play a certain thermal compression effect on the arc, improving the stiffness and energy of the arc Density; the end of the welding torch tube 1 is processed into a honeycomb shape, which has the effect of gas shunting; the length of the tungsten needle 10 can be adjusted by the tungsten needle clamp tube 4, and the tungsten needle 10 can be clamped by tightening the cap 2; the welding current is controlled by the welding power supply Provided, through the welding torch tube 1 and the tungsten needle clamp tube 4 to the tungsten needle 10 through the wiring nose 7, the inner layer nozzle 5, the outer layer nozzle 6 and the welding torch tube 1 are insulated and isolated by the insulating sleeve 3.
结合图2,内层喷嘴5呈圆形并与钨针同心,直径为d;外层喷嘴6呈椭圆形,短径Ry=1/2·(1.2~1.3)d,长径Rx=2d,内层喷嘴5与外层喷嘴6中心位置距离值a=2~3mm。 Combined with Figure 2, the inner nozzle 5 is circular and concentric with the tungsten needle, with a diameter of d; the outer nozzle 6 is elliptical, with a short diameter Ry=1/2 (1.2~1.3)d and a long diameter Rx=2d, The distance between the inner layer nozzle 5 and the center position of the outer layer nozzle 6 is a=2~3mm.
该焊枪使用氩气作为保护气体,焊枪喷嘴由内层喷嘴5与外层喷嘴6两部分构成,氩气分别由内通气管8与外通气管9分别提供,钨针10长度可通过钨针夹管4调节,旋紧摒帽2即可夹紧钨针10,焊接电流由焊接电源提供,通过接线鼻7经焊枪管1、钨针夹管4传至钨针10,进行焊接。 The welding torch uses argon as a shielding gas. The nozzle of the welding torch is composed of an inner nozzle 5 and an outer nozzle 6. The argon is provided by the inner vent tube 8 and the outer vent tube 9 respectively. The length of the tungsten needle 10 can be passed through the tungsten needle clip. The tube 4 is adjusted, and the tungsten needle 10 can be clamped by tightening the cap 2. The welding current is provided by the welding power supply, and is transmitted to the tungsten needle 10 through the welding nose 7 through the welding torch tube 1 and the tungsten needle clamping tube 4 for welding.
本发明虽然已以较佳实施例公开如上,但其并不是用来限定本发明,任何本领域技术人员在不脱离本发明的精神和范围内,都可以利用上述揭示的方法和技术内容对本发明技术方案做出可能的变动和修改,因此,凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化及修饰,均属于本发明技术方案的保护范围。 Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention, and any person skilled in the art can use the methods disclosed above and technical content to analyze the present invention without departing from the spirit and scope of the present invention. Possible changes and modifications are made in the technical solution. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention, which do not depart from the content of the technical solution of the present invention, all belong to the technical solution of the present invention. protected range.
Claims (4)
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104907679A (en) * | 2015-06-30 | 2015-09-16 | 张建生 | Carbon dioxide welding gun with top-end filtering support device |
CN112008212A (en) * | 2020-09-22 | 2020-12-01 | 上海空间电源研究所 | Double-nozzle precision argon arc welding gun capable of improving tungsten needle clamping precision and protecting effect |
CN114406417A (en) * | 2022-03-01 | 2022-04-29 | 山东大学 | A rotary arc GTA additive manufacturing system and method based on non-axisymmetric tungsten electrode |
-
2014
- 2014-11-18 CN CN201420691648.3U patent/CN204262572U/en not_active Expired - Lifetime
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104907679A (en) * | 2015-06-30 | 2015-09-16 | 张建生 | Carbon dioxide welding gun with top-end filtering support device |
CN112008212A (en) * | 2020-09-22 | 2020-12-01 | 上海空间电源研究所 | Double-nozzle precision argon arc welding gun capable of improving tungsten needle clamping precision and protecting effect |
CN114406417A (en) * | 2022-03-01 | 2022-04-29 | 山东大学 | A rotary arc GTA additive manufacturing system and method based on non-axisymmetric tungsten electrode |
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