CN204261576U - Dynamic gas mixing device - Google Patents
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- CN204261576U CN204261576U CN201420682889.1U CN201420682889U CN204261576U CN 204261576 U CN204261576 U CN 204261576U CN 201420682889 U CN201420682889 U CN 201420682889U CN 204261576 U CN204261576 U CN 204261576U
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Abstract
本实用新型提供一种动态混气装置,动态混气装置包括:主进气管,至少一个支路进气管,混气直管,其中,主进气管的排气端与混气直管的进气端相连通,支路进气管设于所述主进气管侧壁并与主进气管相通,且沿气体流向支路进气管与主进气管间形成不大于90度的夹角;混气直管中沿轴向设有至少一个多孔网板,该多孔网板的外缘固定于所述混气直管内壁,本实用新型提供的动态混气装置,通过支路进气管、主进气管和混气直管的结构设置,无需延长气流路径,也无需配套其它复杂的混气结构装置,并且能使待混气体实现动态高效混合,提高了气体混合效果,实现了气体在流通过程中快速均匀地混合。
The utility model provides a dynamic gas mixing device. The dynamic gas mixing device includes: a main air intake pipe, at least one branch air intake pipe, and a gas mixing straight pipe. The ends are connected, and the branch air intake pipe is arranged on the side wall of the main air intake pipe and communicates with the main air intake pipe, and forms an included angle not greater than 90 degrees between the branch air intake pipe and the main air intake pipe along the gas flow direction; the mixed gas straight pipe There is at least one porous screen along the axial direction, and the outer edge of the porous screen is fixed on the inner wall of the gas mixing straight pipe. The dynamic gas mixing device provided by the utility model passes through the branch air intake pipe, the main air intake pipe and The structure of the straight gas pipe does not need to extend the air flow path, nor does it need to be equipped with other complicated gas mixing structural devices, and can realize dynamic and efficient mixing of the gas to be mixed, improve the gas mixing effect, and realize the rapid and uniform flow of gas during the circulation process. mix.
Description
技术领域technical field
本实用新型涉及一种动态混气装置,特别涉及一种将两种以上气体在管路流通过程中混合的动态混气装置。The utility model relates to a dynamic gas mixing device, in particular to a dynamic gas mixing device for mixing more than two kinds of gases in the pipeline flow process.
背景技术Background technique
气体混合器在气相反应中有着广泛的运用,主要用于将两种或多种气体均匀混合在一起。Gas mixers are widely used in gas phase reactions and are mainly used to uniformly mix two or more gases together.
目前,对气体通量比较大的气体混合时一般采用气体管路混合器将两种或多种气体进行混合,对于微量气体尤其是具有吸附性的活泼气体的混合一般使用结构复杂而且加工制造难度大的混合器。At present, gas pipeline mixers are generally used to mix two or more gases when mixing gases with relatively large gas fluxes. For the mixing of trace gases, especially active gases with adsorption properties, the structure is generally complex and difficult to process and manufacture. Big mixer.
对于现有的管路气体混合器,为了使得气体混合均匀,往往会采取增加管路长度来达到气体混合的均匀程度,或者采取迂回紊流结构达到气体混合的均匀程度。For the existing pipeline gas mixer, in order to make the gas mix evenly, it is often adopted to increase the length of the pipeline to achieve the uniformity of the gas mixture, or to adopt a circuitous turbulent flow structure to achieve the uniformity of the gas mixture.
然而,当采用增加管路长度来达到气体混合的均匀程度,会延迟最终混气的输出时间,而采用迂回紊流结构时,会破坏气流的通畅,且存在气流的死角。However, increasing the length of the pipeline to achieve the uniformity of gas mixing will delay the output time of the final mixed gas, and using a circuitous turbulent flow structure will destroy the smoothness of the air flow and there will be dead ends of the air flow.
实用新型内容Utility model content
本实用新型提供一种动态混气装置,提高了气体混合效果,实现了气体在流通过程中快速均匀地混合。The utility model provides a dynamic gas mixing device, which improves the gas mixing effect and realizes the rapid and uniform mixing of the gas in the circulation process.
本实用新型提供一种动态混气装置,包括:The utility model provides a dynamic gas mixing device, comprising:
主进气管,至少一个支路进气管,混气直管,其中,The main air intake pipe, at least one branch air intake pipe, and the mixed air straight pipe, wherein,
所述主进气管的排气端与混气直管的进气端相连通,所述支路进气管设于所述主进气管侧壁并与所述主进气管相通,且沿气体流向所述支路进气管与主进气管间形成不大于90度的夹角;The exhaust end of the main air intake pipe communicates with the air intake end of the mixed gas straight pipe, and the branch air intake pipe is arranged on the side wall of the main air intake pipe and communicates with the main air intake pipe, and flows along the gas flow to all The angle between the branch air intake pipe and the main air intake pipe is not greater than 90 degrees;
所述混气直管中沿轴向设有至少一个多孔网板,该多孔网板的外缘固定于所述混气直管内壁。At least one porous screen is arranged in the axial direction in the straight gas mixing pipe, and the outer edge of the porous screen is fixed to the inner wall of the straight gas mixing pipe.
本实用新型的具体实施方案中,所述多孔网板上开设的多个网孔的截面积之和大于所述混气直管的截面积的60%。In a specific embodiment of the present utility model, the sum of the cross-sectional areas of the plurality of mesh openings on the perforated screen is greater than 60% of the cross-sectional area of the straight gas-mixing pipe.
本实用新型的具体实施方案中,所述多孔网板上开设的网孔的轴线与所述混气直管的轴线平行或重合。In a specific embodiment of the present utility model, the axes of the mesh openings on the perforated screen are parallel to or coincident with the axes of the straight gas mixing pipe.
本实用新型的动态混气装置,所述混气直管中的多孔网板的数量为两个以上,且为间隔设置。In the dynamic gas mixing device of the present utility model, the number of porous screens in the gas mixing straight pipe is more than two, and they are arranged at intervals.
本实用新型的动态混气装置,所述多孔网板的厚度为3-5mm。In the dynamic gas mixing device of the present utility model, the thickness of the porous net plate is 3-5 mm.
本实用新型的动态混气装置,所述主进气管、所述支路进气管和所述混气直管均为聚四氟乙烯管,和/或所述多孔网板为聚四氟乙烯板。In the dynamic air mixing device of the present utility model, the main air intake pipe, the branch air intake pipe and the air mixing straight pipe are all polytetrafluoroethylene pipes, and/or the porous mesh plate is a polytetrafluoroethylene plate .
本实用新型的具体实施方案中,所述支路进气管与主进气管连通处的管径小于主进气管的管径。In a specific embodiment of the present utility model, the diameter of the connection between the branch air intake pipe and the main air intake pipe is smaller than the pipe diameter of the main air intake pipe.
本实用新型的具体实施方案中,所述主进气管的排气端插设于混气直管的进气端。In a specific embodiment of the present utility model, the exhaust end of the main air intake pipe is inserted into the air intake end of the gas mixing straight pipe.
本实用新型的具体实施方案中,所述主进气管与混气直管为一体形成。In a specific embodiment of the utility model, the main air intake pipe and the gas mixing straight pipe are integrally formed.
本实用新型的动态混气装置用于混气操作中,将待混气体分别从主进气管和支路进气管送入,气流在主进气管中会并共同流经主进气管而进入混气直管,该过程中发生气体的第一次混合,混合气流在混气直管的流动中需流过多孔网板的网孔,流速会发生改变而产生喷射并形成紊流状态,每流经一个多孔网板气体即被再次的混合,而且混气直管的结构也保证了气流的通畅,不存在气流的死角,最终实现多种气体之间相互充分混合。The dynamic air mixing device of the utility model is used in the air mixing operation, and the gas to be mixed is sent in from the main intake pipe and the branch air intake pipe respectively, and the air flows in the main air intake pipe and flows through the main air intake pipe together to enter the mixed air Straight pipe, the first mixing of gases occurs in this process, the mixed gas flow needs to flow through the mesh holes of the porous mesh plate in the flow of the gas mixing straight pipe, the flow velocity will change to generate jets and form a turbulent state, every time it flows through A perforated stencil gas is mixed again, and the structure of the gas mixing straight pipe also ensures the smooth flow of air, there is no dead angle of air flow, and finally realizes the full mixing of various gases.
可以理解,本实用新型提供的动态混气装置,还可以包括必要的输送设备,例如气体输送泵及配套设施。It can be understood that the dynamic gas mixing device provided by the utility model may also include necessary delivery equipment, such as a gas delivery pump and supporting facilities.
总之,本实用新型的动态混气装置,通过支路进气管、主进气管和混气直管的结构设置,无需延长气流路径,也无需配套其它复杂的混气结构装置,并且能使待混气体实现动态高效混合。In a word, the dynamic air mixing device of the present utility model, through the structural arrangement of the branch air intake pipe, the main air intake pipe and the air mixing straight pipe, does not need to extend the air flow path, nor does it need to be equipped with other complicated air mixing structural devices, and can make the air to be mixed The gases are mixed dynamically and efficiently.
附图说明Description of drawings
图1是本实用新型动态混气装置的结构示意图。Fig. 1 is a structural schematic diagram of the utility model dynamic gas mixing device.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the utility model more clear, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described The embodiments are some embodiments of the present utility model, but not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
本实施例提供的动态混气装置用于将两种或多种气体在管路流通过程中有效地混合均匀。图1是本实用新型动态混气装置的结构示意图,如图1所示,动态混气装置包括:The dynamic gas mixing device provided in this embodiment is used to effectively mix two or more kinds of gases uniformly during pipeline flow. Fig. 1 is a structural schematic diagram of the utility model dynamic gas mixing device, as shown in Fig. 1, the dynamic gas mixing device comprises:
主进气管1,至少一个支路进气管2,混气直管3,其中,支路进气管2设于主进气管1侧壁并与主进气管1相通,同时,为了保证主进气管1和支路进气管2的气体能够共同进入混气直管3,本实施例中,沿气体流向支路进气管2与主进气管1间形成不大于90度的夹角,如图1所示,支路进气管2可以沿主进气管1的侧壁轴向均匀分布,支路进气管2还可以沿主进气管1的侧壁径向方向分布,或者支路进气管2沿主进气管1的侧壁轴向和径向都进行分布,不管何种分布,本实施例中,支路进气管2与主进气管1连通处的管径小于主进气管1的管径,本实施例中,主进气管1用于通入一种气体,支路进气管2用于通入其他气体,其中,支路进气管2的数量为至少一个,即,当混合的气体为多种时,可以设置多个支路进气管2来通入其他气体,本实施例中,支路进气管2的数量具体可以根据实际应用设置,本实施例中不加以限定的,本实施例中,支路进气管2与主进气管1相通,主进气管1与混气直管3相连通,具体为,主进气管1的排气端与混气直管3的进气端相连通,需要说明的是,主进气管1和混气直管3可以由一个直管代替,其中,直管的一端为主进气管1,直管的另一端为混气直管3,这样避免了分别使用支路进气管2与主进气管1两个管时需将其进行连接的问题,或者,主进气管1和混气直管3为管径不同的直管,主进气管1的排气端插设于混气直管3的进气端,或者,主进气管1与混气直管3为一体形成。Main air intake pipe 1, at least one branch air intake pipe 2, mixed gas straight pipe 3, wherein the branch air intake pipe 2 is arranged on the side wall of the main air intake pipe 1 and communicates with the main air intake pipe 1, meanwhile, in order to ensure that the main air intake pipe 1 The gas with the branch inlet pipe 2 can enter the mixed gas straight pipe 3 together. In this embodiment, an angle not greater than 90 degrees is formed between the branch inlet pipe 2 and the main inlet pipe 1 along the gas flow direction, as shown in Figure 1 , the branch air intake pipes 2 can be evenly distributed axially along the side wall of the main air intake pipe 1, the branch air intake pipes 2 can also be distributed along the radial direction of the side wall of the main air intake pipe 1, or the branch air intake pipes 2 can be distributed along the main air intake pipe The side wall of 1 is distributed both axially and radially. Regardless of the distribution, in this embodiment, the diameter of the connection between the branch air intake pipe 2 and the main air intake pipe 1 is smaller than the pipe diameter of the main air intake pipe 1. In this embodiment, Among them, the main air intake pipe 1 is used to pass one kind of gas, and the branch air intake pipe 2 is used to pass in other gases, wherein the number of branch air intake pipe 2 is at least one, that is, when there are multiple gases mixed, A plurality of branch air intake pipes 2 can be set to pass other gases. In this embodiment, the number of branch air intake pipes 2 can be set according to actual applications. It is not limited in this embodiment. In this embodiment, the branch air intake pipes The intake pipe 2 communicates with the main intake pipe 1, and the main intake pipe 1 communicates with the gas mixing straight pipe 3. Specifically, the exhaust end of the main intake pipe 1 communicates with the intake end of the gas mixing straight pipe 3. What needs to be explained Yes, the main intake pipe 1 and the mixed gas straight pipe 3 can be replaced by a straight pipe, wherein one end of the straight pipe is the main air intake pipe 1, and the other end of the straight pipe is the mixed gas straight pipe 3, thus avoiding the use of branches The problem of connecting the intake pipe 2 and the main intake pipe 1, or the main intake pipe 1 and the gas mixing straight pipe 3 are straight pipes with different diameters, and the exhaust end of the main intake pipe 1 is inserted At the air intake end of the gas mixing straight pipe 3, or the main air intake pipe 1 and the gas mixing straight pipe 3 are integrally formed.
本实施例中,混气直管3中沿轴向设有至少一个多孔网板4,该多孔网板的外缘固定于混气直管3内壁,本实施例中,多孔网板4的数量为至少一个,即,为了使气体快速均匀地混合,在混气直管3内可以设置一个多孔网板4,还可以设置多个多孔网板4,其中,多孔网板4上开设多个网孔,例如可以开设10-15个网孔,需要说明的是,网孔的孔径不能太小,不能对气流造成阻碍作用,本实施例中,气体经过网孔时会有流速的改变,气体之间产生喷射和紊流状态,使得多种气体相互充分混合均匀,而且,本实施例中,混气直管3为一直管,结构简单,混气直管3的结构保证了气流的通畅,不存在气流的死角,最终实现多种气体之间相互充分混合。In this embodiment, at least one porous screen 4 is arranged in the axial direction in the gas mixing straight pipe 3, and the outer edge of the porous screen is fixed on the inner wall of the gas mixing straight pipe 3. In this embodiment, the number of porous screens 4 For at least one, that is, in order to make the gas mix quickly and evenly, a porous net plate 4 can be set in the gas mixing straight pipe 3, and a plurality of porous net plates 4 can also be set, wherein a plurality of nets are opened on the porous net plate 4. For example, 10-15 mesh holes can be set up. It should be noted that the aperture of the mesh cannot be too small to hinder the air flow. In this embodiment, the flow rate of the gas will change when passing through the mesh. Jet and turbulent state are generated between them, so that various gases are fully mixed with each other evenly. Moreover, in this embodiment, the gas mixing straight pipe 3 is a straight pipe with a simple structure. There is a dead angle of air flow, and finally realize the full mixing of various gases.
当本实施例的动态混气装置工作时,主进气管1通入一种气体,支路进气管2通入其他的气体,气体在主进气管1和支路进气管2通入的气体交汇后,先初步混合,并共同进入混气直管3中,混合气体到达多孔网板4后,由于孔径的缩小,气体流过每一个网孔时都会有流速的改变,便产生喷射和紊流状态,使多种气体之间相互充分混合均匀,进而实现了高效动态的混合气体过程。When the dynamic gas mixing device of this embodiment is working, the main intake pipe 1 is fed into a kind of gas, and the branch intake pipe 2 is fed into other gases, and the gases that are passed into the main intake pipe 1 and the branch intake pipe 2 converge. Afterwards, it is initially mixed and enters into the mixed gas straight pipe 3 together. After the mixed gas reaches the perforated net plate 4, due to the shrinkage of the aperture, the gas will have a change in flow rate when flowing through each mesh, and jet and turbulent flow will occur. State, so that the various gases are fully mixed with each other, and then realize the efficient and dynamic mixed gas process.
本实施例提供的动态混气装置,通过将至少一个支路进气管沿主进气管的轴向或径向分布且与主进气管相通,主进气管与混气直管相连通,并在混气直管中设置至少一个多孔网板,多孔网板上开设多个网孔,气流在主进气管中会并共同流经主进气管而进入混气直管,该过程中发生气体的第一次混合,混合气流在混气直管的流动中需流过多孔网板的网孔,流速会发生改变而产生喷射并形成紊流状态,每流经一个多孔网板气体即被再次的混合,最终实现多种气体之间相互充分混合,而且混气直管的结构也保证了气流的通畅,不存在气流的死角,使多种气体之间相互充分混合均匀。In the dynamic air mixing device provided in this embodiment, at least one branch air intake pipe is distributed along the axial or radial direction of the main air intake pipe and communicated with the main air intake pipe. At least one porous screen is set in the gas straight pipe, and a plurality of mesh holes are opened on the porous screen. The air flow will flow through the main air intake pipe together and enter the mixed gas straight pipe. During this process, the first gas flow occurs Secondary mixing, the mixed gas flow needs to flow through the mesh holes of the porous mesh plate in the flow of the gas mixing straight pipe, the flow rate will change to generate a jet and form a turbulent state, and the gas will be mixed again every time it flows through a porous mesh plate. In the end, various gases are fully mixed with each other, and the structure of the gas mixing straight pipe also ensures smooth air flow, and there is no dead angle of air flow, so that various gases are fully mixed with each other evenly.
进一步的,在上述实施例的基础上,本实施例中,多孔网板4上开设多个网孔时,多个网孔的截面积之和大于混气直管3的截面积的60%,由于当多个网孔的截面积较小时,虽然能够保证气体混合均匀,但是会延迟混合气体的输出时间,同时,在保证多个网孔的截面积之和大于混气直管3的截面积的60%时,设置的网孔数量不能太少,即网孔的截面积不能过大,因此,当设置了多个网孔时(例如设置了12个网孔),多个网孔的截面积之和可以为混气直管3的截面积的70%,这样在气体混合过程中既避免了对气流造成阻碍作用,又可以保证气流的充分混合,因此,本实施例提供的动态混气装置保证了混合气体的气流通畅,快速输出混气,实现了多种气体高效动态的混合。Further, on the basis of the above-mentioned embodiments, in this embodiment, when a plurality of meshes are opened on the perforated screen 4, the sum of the cross-sectional areas of the plurality of meshes is greater than 60% of the cross-sectional area of the gas-mixing straight pipe 3, Because when the cross-sectional area of multiple mesh holes is small, although it can ensure that the gas is mixed evenly, the output time of the mixed gas will be delayed. When 60% of , the number of meshes should not be too small, that is, the cross-sectional area of meshes should not be too large. Therefore, when multiple meshes are set (for example, 12 meshes are set), the cross-sectional area of multiple meshes The sum of the areas can be 70% of the cross-sectional area of the gas-mixing straight pipe 3, which not only avoids the obstruction of the airflow during the gas mixing process, but also ensures the sufficient mixing of the airflow. Therefore, the dynamic gas-mixing provided by this embodiment The device ensures the smooth flow of the mixed gas, quickly outputs the mixed gas, and realizes the efficient and dynamic mixing of various gases.
进一步的,多孔网板4上开设的网孔的轴线与混气直管3的轴线平行或重合,即,多孔网板4是垂直设置在混气直管3内的,这样,可以减小多孔网板4对气流的阻挡,进一步的,为了降低网孔对气体的阻挡作用,本实施例中,多孔网板4的厚度为3-5mm,例如可以为4mm,本实施例中,多孔网板4置入混气直管3后,可以使用热风吹拂混气直管3的外表面到材料略微软化,然后放进冷水中产生收缩作用,将多孔网板4固定在混气直管3中。Further, the axis of the mesh that offers on the perforated screen 4 is parallel to or coincides with the axis of the gas mixing straight pipe 3, that is, the perforated screen 4 is vertically arranged in the gas mixing straight pipe 3, like this, can reduce porous The barrier of the mesh plate 4 to the air flow, further, in order to reduce the blocking effect of the mesh on the gas, in the present embodiment, the thickness of the porous mesh plate 4 is 3-5mm, for example, it can be 4mm, in the present embodiment, the porous mesh plate 4 After inserting the air mixing straight pipe 3, you can use hot air to blow the outer surface of the air mixing straight pipe 3 until the material is slightly softened, and then put it into cold water to produce shrinkage, and fix the perforated mesh plate 4 in the air mixing straight pipe 3.
进一步的,混气直管3中的多孔网板4的数量为两个以上,如图1所示,两个多孔网板4间隔设置在混气直管3中,当气体经过两个多孔网板4的作用,能够进一步地提高多种气体混合的效果。Further, the quantity of the perforated screens 4 in the gas-mixing straight pipe 3 is more than two, as shown in Figure 1, two porous screens 4 are arranged in the gas-mixing straight pipe 3 at intervals, when the gas passes through the two porous screens The function of the plate 4 can further improve the mixing effect of various gases.
进一步的,为了降低混气装置对活泼气体的吸附作用,本实施例中,选用了对活泼气体吸附最小的聚四氟乙烯材料,即主进气管1、支路进气管2和混气直管3都选用聚四氟乙烯管,多孔网板4选用聚四氟乙烯板,这样混气装置用于具有吸附性的活泼气体的混合时,不会对活泼气体产生吸附作用。Further, in order to reduce the adsorption effect of the gas mixing device on the active gas, in this embodiment, the polytetrafluoroethylene material with the least adsorption to the active gas is selected, that is, the main air intake pipe 1, the branch air intake pipe 2 and the gas mixing straight pipe 3 all select polytetrafluoroethylene tubes for use, and the porous screen 4 selects polytetrafluoroethylene plates for use, so that when the gas mixing device is used for mixing active gases with adsorption properties, it will not generate adsorption to the active gases.
最后应说明的是:以上各实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述各实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model, and are not intended to limit it; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand : It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the various embodiments of the present invention Scope of technical solutions.
Claims (9)
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