CN204258455U - A kind of Novel electric excitation biconvex electrode electric machine stator punching - Google Patents
A kind of Novel electric excitation biconvex electrode electric machine stator punching Download PDFInfo
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- CN204258455U CN204258455U CN201420395239.9U CN201420395239U CN204258455U CN 204258455 U CN204258455 U CN 204258455U CN 201420395239 U CN201420395239 U CN 201420395239U CN 204258455 U CN204258455 U CN 204258455U
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Abstract
本实用新型提供了一种新型电励磁双凸极电机定子冲片,属于电机设计技术领域。在定子冲片的内边缘上均匀分布有两种不同的槽型,第一种槽型呈梯形状,槽底宽度大于槽口宽度,第二种槽型呈矩形状,槽底宽度等于槽口宽度;这两种槽型的槽口和槽底之间还分别设有槽肩,槽肩为圆角凸起;第一种槽型与第二种槽型间隔分布。与普通冲片相比,本实用新型设计的优点在于不仅能够降低成本,而且还能确保电机的性能。
The utility model provides a novel electric excitation double salient motor stator stamping sheet, which belongs to the technical field of motor design. There are two different slots evenly distributed on the inner edge of the stator punch. The first slot is trapezoidal, and the width of the slot bottom is greater than the width of the slot. The second slot is rectangular, and the width of the slot bottom is equal to the slot. Width; there are groove shoulders between the notch and the bottom of the two groove types, and the groove shoulders are rounded and raised; the first groove type and the second groove type are distributed at intervals. Compared with ordinary punching sheets, the utility model has the advantages of not only reducing the cost, but also ensuring the performance of the motor.
Description
技术领域 technical field
本实用新型涉及一种新型电励磁双凸极电机定子冲片,属于电机设计技术领域。 The utility model relates to a novel electric excitation double salient pole motor stator stamping sheet, which belongs to the technical field of motor design.
背景技术 Background technique
电机是一种实现电能的装置,它在国民经济的各个领域和人们的日常生活中发挥着不可替代的作用。目前,直流调速电机和高压电机在工业中占有很大比重,但因直流调速电机有电刷,机械换向会产生火花,不能用于易燃易爆和环境恶劣的场所;且变频电机调速范围较小。 The motor is a device that realizes electric energy, and it plays an irreplaceable role in various fields of the national economy and people's daily life. At present, DC speed-regulating motors and high-voltage motors occupy a large proportion in the industry, but because DC speed-regulating motors have brushes, mechanical commutation will generate sparks, so they cannot be used in flammable, explosive and harsh environments; and frequency conversion motors The speed range is small.
电励磁双凸极电机是功率电子学和微电学的飞速发展在90年代出现的一种新型节能电机。与传统的电机相比,它具备结构简单、控制灵活、动态响应快、调速性能好等显著优点。针对电励磁双凸极电机的结构和散热,仍需做进一步研究和设计,以便提高该电机的性能。 Electric excitation doubly salient motor is a new type of energy-saving motor that appeared in the 1990s with the rapid development of power electronics and microelectrics. Compared with traditional motors, it has significant advantages such as simple structure, flexible control, fast dynamic response, and good speed regulation performance. For the structure and heat dissipation of the electrically excited doubly salient motor, further research and design are still needed in order to improve the performance of the motor.
电励磁双凸极高速电机是在成熟产品开关磁阻电机和永磁双凸极电机基础上研制开发的产品。该电机具备了开关磁阻电机和永磁双凸极电机的优点,用电励磁代替电机永磁结构,使得电机结构和制造工艺都变得简单,而且转子结构更为简易,特别适用于高速运行。 Electric excitation double salient pole high speed motor is a product developed on the basis of mature products switched reluctance motor and permanent magnet double salient pole motor. This motor has the advantages of switched reluctance motor and permanent magnet double salient motor, and replaces the permanent magnet structure of the motor with electric excitation, which makes the motor structure and manufacturing process simpler, and the rotor structure is simpler, especially suitable for high-speed operation .
本实用新型涉及上述电励磁双凸极电机转子冲片的设计。磁场是电机实现机电能量转换的基础,良好的冲片不仅达到良好的导磁性能,使得电机性能更为突出;而且,还能电机具有更好的散热条件,以便提高电机性能。 The utility model relates to the design of the punching piece of the rotor of the electric excitation double salient pole motor. The magnetic field is the basis for the motor to achieve electromechanical energy conversion. A good punch not only achieves good magnetic permeability, which makes the performance of the motor more prominent; moreover, it can also have better heat dissipation conditions for the motor, so as to improve the performance of the motor.
发明内容 Contents of the invention
本实用新型要解决的问题是设计一种新型的转子冲片,适合高电励磁双凸极电机(380V75kW 6000rpm),不仅能够降低成本,还能提高电机的性能。 The problem to be solved by the utility model is to design a new type of rotor punch, which is suitable for high-electric excitation double salient pole motors (380V75kW 6000rpm), which can not only reduce the cost, but also improve the performance of the motor.
本实用新型采用的技术方案如下: The technical scheme that the utility model adopts is as follows:
一种新型电励磁双凸极电机定子冲片,在定子冲片的内边缘上均匀分布有两种不同的槽型,第一种槽型呈梯形状,槽底宽度大于槽口宽度,第二种槽型呈矩形状,槽底宽度等于槽口宽度;这两种槽型的槽口和槽底之间还分别设有槽肩,槽肩为圆角凸起;所述第一种槽型与第二种槽型间隔分布。 A new type of electric excitation doubly salient pole motor stator punching, there are two different grooves evenly distributed on the inner edge of the stator punching, the first groove is trapezoidal, the width of the groove bottom is greater than the width of the slot, the second The first type of groove is rectangular, and the width of the bottom of the groove is equal to the width of the notch; there are groove shoulders between the groove and the bottom of the two groove types, and the groove shoulders are rounded corners; the first groove type Distributed at intervals with the second groove type.
所述定子冲片的外直径为1180mm,内直径为1000mm,槽深60mm。 The outer diameter of the stator punch is 1180mm, the inner diameter is 1000mm, and the groove depth is 60mm.
进一步地,所述第一种槽型的槽口宽32.719mm,槽口到槽肩的距离为1mm,槽肩高4mm,槽底宽56.412,圆角凸起相对于槽轴线的倾斜角度为30°,圆角的半径1mm;第二种槽型的槽口宽32.649mm,槽口到槽肩的距离为0.5mm,槽肩高4mm,圆角凸起相对于槽轴线的倾斜角度为20°,圆角的半径1mm. Further, the notch width of the first groove type is 32.719mm, the distance from the notch to the groove shoulder is 1mm, the height of the groove shoulder is 4mm, the width of the groove bottom is 56.412mm, and the inclination angle of the rounded protrusion relative to the groove axis is 30 °, the radius of the fillet is 1mm; the width of the notch of the second groove type is 32.649mm, the distance from the notch to the shoulder of the groove is 0.5mm, the height of the groove shoulder is 4mm, and the angle of inclination of the fillet protrusion relative to the axis of the groove is 20° , the radius of the fillet is 1mm.
进一步地,所述第一种槽型的结构有16个,所述第二种槽型的结构有32个,每两个第一种槽型结构之间均匀设置两个第二种槽型结构。 Further, there are 16 structures of the first type of groove, and 32 structures of the second type of groove, and two second groove structures are uniformly arranged between every two first type of groove structures .
利用本实用新型的冲片做出的定子铁芯具有结构简单、体积小、叠压方便等优点,适用于该大功率、高转速类型电励磁双凸极电机。具有的优点如下:1、良好的导磁性能,实现了机电能量转换,并提高电机性能——降低损耗、提高效率等;2、本实用新型结构上设计有通风槽,为电机提供了良好的散热条件;3、槽内线圈更为牢固,不易松动、不易溢出槽。 The stator iron core made by using the punched sheet of the utility model has the advantages of simple structure, small volume, convenient stacking, etc., and is suitable for the electric excitation double salient pole motor with high power and high rotating speed. The advantages are as follows: 1. Good magnetic conductivity, realizing electromechanical energy conversion, and improving motor performance - reducing loss, improving efficiency, etc.; Heat dissipation conditions; 3. The coil in the slot is more firm, not easy to loosen, and not easy to overflow the slot.
附图说明 Description of drawings
图1是本实用新型电励磁双凸极电机冲片结构图; Fig. 1 is the structural diagram of punching sheet of electric excitation double salient pole motor of the present utility model;
图2是图1中第一种槽型结构的放大图; Fig. 2 is an enlarged view of the first groove structure in Fig. 1;
图3是图1中第二种槽型结构的放大图。 Fig. 3 is an enlarged view of the second groove structure in Fig. 1 .
具体实施方式 Detailed ways
本实用新型的冲片结构如图1所示,在定子冲片1的内边缘上均匀分布有两种不同的槽型,第一种槽型2呈梯形状,槽底6宽度大于槽口4宽度,总共设有16个;第二种槽型3呈矩形状,槽底6宽度等于槽口4宽度,总共设有32个。每两个槽型2之间均匀设置两个槽型3结构。定子冲片的外直径为1180mm,内直径为1000mm,槽深60mm。 The punching structure of the utility model is shown in Figure 1. There are two different groove types evenly distributed on the inner edge of the stator punching plate 1. The first groove type 2 is trapezoidal, and the width of the groove bottom 6 is greater than that of the notch 4. There are 16 slots in total; the second groove type 3 is rectangular, and the width of the slot bottom 6 is equal to the width of the notch 4, and there are 32 slots in total. Two groove 3 structures are evenly arranged between every two groove 2 . The outer diameter of the stator punch is 1180mm, the inner diameter is 1000mm, and the groove depth is 60mm.
如图2和3的放大图所示,这两种槽型的槽口4和槽底6之间还分别设有槽肩5,槽肩5为圆角凸起,圆角的半径1mm。第一种槽型2中的圆角凸起相对于槽轴线的倾斜角度θ为30°,第二种槽型3中的圆角凸起相对于槽轴线的倾斜角度为20°。 As shown in the enlarged diagrams of Figures 2 and 3, groove shoulders 5 are respectively provided between the notch opening 4 and the groove bottom 6 of these two groove types, and the groove shoulders 5 are rounded corners with a radius of 1 mm. The inclination angle θ of the rounded protrusion in the first groove type 2 relative to the groove axis is 30°, and the inclination angle of the rounded protrusion in the second groove type 3 relative to the groove axis is 20°.
第一种槽型的槽口4宽32.719mm,槽口4到槽肩5的距离为1mm,槽肩5高4mm,槽底6宽56.412;第二种槽型的槽口4宽32.649mm,槽口4到槽肩5的距离为0.5mm,槽肩5高4mm。 The width of notch 4 of the first groove type is 32.719mm, the distance from notch 4 to groove shoulder 5 is 1mm, the height of groove shoulder 5 is 4mm, and the width of groove bottom 6 is 56.412mm; the width of notch 4 of the second groove type is 32.649mm, The distance from the notch 4 to the groove shoulder 5 is 0.5 mm, and the height of the groove shoulder 5 is 4 mm.
由于电励磁双凸极电机定子槽中包含两类线圈励磁线圈和电枢线圈,第一种槽型2的槽口包含两类线圈,第二种槽型3的槽口中只包含电枢线圈。 Since the stator slot of the electrically excited double salient pole motor contains two types of coils, the excitation coil and the armature coil, the slots of the first slot type 2 contain two types of coils, and the slots of the second slot type 3 only include the armature coils.
本实用新型的结构具体设计步骤如下: The concrete design steps of the structure of the present utility model are as follows:
(1)根据电机额定数据,通过有限元仿真软件Ansoft maxwell进行电磁计算,并根据设计结果调整计算结果,直到得到良好的结果。 (1) According to the rated data of the motor, the electromagnetic calculation is performed through the finite element simulation software Ansoft maxwell, and the calculation result is adjusted according to the design result until a good result is obtained.
(2)结合有限元仿真软件Workbench,进行转轴应力以及临界转速计算,并与Ansoft maxwell进行耦合热量仿真计算,根据计算数据结果调整电机结构尺寸。 (2) Combining the finite element simulation software Workbench to calculate the shaft stress and critical speed, and conduct coupling heat simulation calculation with Ansoft maxwell, and adjust the structural size of the motor according to the calculation data results.
(3)利用CAD软件,完成电机结构的设计。 (3) Use CAD software to complete the design of the motor structure.
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CN201420395239.9U CN204258455U (en) | 2014-07-16 | 2014-07-16 | A kind of Novel electric excitation biconvex electrode electric machine stator punching |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104143865A (en) * | 2014-07-16 | 2014-11-12 | 南京师范大学 | Stator punching of a new type of electrically excited doubly salient pole motor |
WO2016192345A1 (en) * | 2015-06-01 | 2016-12-08 | 广东威灵电机制造有限公司 | Washing machine and motor for washing machine |
CN110521084A (en) * | 2017-04-20 | 2019-11-29 | 法雷奥电机设备公司 | Rotating electric machine with variable stator groove width |
-
2014
- 2014-07-16 CN CN201420395239.9U patent/CN204258455U/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104143865A (en) * | 2014-07-16 | 2014-11-12 | 南京师范大学 | Stator punching of a new type of electrically excited doubly salient pole motor |
CN104143865B (en) * | 2014-07-16 | 2016-08-10 | 南京师范大学 | Stator punching of an electrically excited doubly salient pole motor |
WO2016192345A1 (en) * | 2015-06-01 | 2016-12-08 | 广东威灵电机制造有限公司 | Washing machine and motor for washing machine |
CN110521084A (en) * | 2017-04-20 | 2019-11-29 | 法雷奥电机设备公司 | Rotating electric machine with variable stator groove width |
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Granted publication date: 20150408 Effective date of abandoning: 20160810 |
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C25 | Abandonment of patent right or utility model to avoid double patenting |