CN204257255U - Crosslinked polyetylene insulated overall water-resistant power cable peculiar to vessel - Google Patents
Crosslinked polyetylene insulated overall water-resistant power cable peculiar to vessel Download PDFInfo
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- CN204257255U CN204257255U CN201420806127.8U CN201420806127U CN204257255U CN 204257255 U CN204257255 U CN 204257255U CN 201420806127 U CN201420806127 U CN 201420806127U CN 204257255 U CN204257255 U CN 204257255U
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 49
- 239000004020 conductor Substances 0.000 claims abstract description 43
- 230000004888 barrier function Effects 0.000 claims abstract 3
- 239000004065 semiconductor Substances 0.000 claims abstract 2
- 238000004078 waterproofing Methods 0.000 claims abstract 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 15
- 229910052802 copper Inorganic materials 0.000 claims description 12
- 239000010949 copper Substances 0.000 claims description 12
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 3
- 239000003063 flame retardant Substances 0.000 claims description 3
- 229920000098 polyolefin Polymers 0.000 claims description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims 1
- 238000009954 braiding Methods 0.000 claims 1
- 239000011701 zinc Substances 0.000 claims 1
- 229910052725 zinc Inorganic materials 0.000 claims 1
- 230000000903 blocking effect Effects 0.000 description 15
- 229920003020 cross-linked polyethylene Polymers 0.000 description 12
- 239000004703 cross-linked polyethylene Substances 0.000 description 12
- 238000009413 insulation Methods 0.000 description 5
- 239000000945 filler Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 229910001335 Galvanized steel Inorganic materials 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 239000008397 galvanized steel Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000010382 chemical cross-linking Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 230000009931 harmful effect Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/14—Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables
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- Insulated Conductors (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及电缆技术,尤其涉及一种船用交联聚乙烯绝缘整体阻水电力电缆。The utility model relates to the cable technology, in particular to a marine cross-linked polyethylene insulated integral water-blocking power cable.
背景技术Background technique
电缆在长期的使用过程中,因为潮气和水份的侵蚀,影响电缆的正常使用,特别是在船上,由于潮湿、电缆的阻水性显得格外重要。目前,市场上的水密性、防水和阻水电缆都为电缆截面的径向阻水,采用缆芯及护套阻水带实现,但此种阻水方式是在导体外和缆芯外阻水,一旦有水流入导体,则阻水效果不好,易击穿绝缘外皮,导致电缆的事故发生。During the long-term use of the cable, the normal use of the cable is affected by the erosion of moisture and water, especially on board, because of the humidity, the water resistance of the cable is particularly important. At present, the water-tight, waterproof and water-blocking cables on the market are all radial water-blocking of the cable section, which is realized by the cable core and sheath water-blocking tape, but this water-blocking method is to block water outside the conductor and the cable core. , once water flows into the conductor, the water blocking effect is not good, and it is easy to break down the insulation sheath, resulting in cable accidents.
实用新型内容Utility model content
本实用新型的目的在于,针对上述现有船用电缆均为径向阻水,导致易击穿绝缘外皮的问题,提出一种船用交联聚乙烯绝缘整体阻水电力电缆,该电缆采用多层阻水结构,有效确保了电缆的阻水性能。The purpose of this utility model is to propose a marine cross-linked polyethylene insulated overall water-blocking power cable for the problem that the above-mentioned existing marine cables are radially water-blocking, resulting in easy breakdown of the insulation sheath. The water structure effectively ensures the water resistance of the cable.
为实现上述目的,本实用新型采用的技术方案是:一种船用交联聚乙烯绝缘整体阻水电力电缆,导体由铜导体分层绞合而成,每层铜导体之间紧压纵包半导电阻水带(ZDBS),所述导体和依次绕包在导体外的第一ZDS阻水带和绝缘层构成缆芯,所述缆芯外绕包第二ZDS阻水带,所述缆芯与第二ZDS阻水带间的空隙填充有阻水绳;所述第二ZDS阻水带外挤包内护套,所述内护套外编织金属丝铠装,所述金属丝铠装外绕包第三ZDS阻水带,所述第三ZDS阻水带外挤包外护套。In order to achieve the above purpose, the technical solution adopted by the utility model is: a marine cross-linked polyethylene insulated integral water-blocking power cable, the conductor is made of copper conductors layered and twisted, and each layer of copper conductors is tightly pressed and longitudinally wrapped halfway. Conductive resistance water tape (ZDBS), the conductor and the first ZDS water resistance tape and insulating layer wrapped around the conductor in turn constitute the cable core, the second ZDS water resistance tape is wrapped around the cable core, and the cable core The gap between the second ZDS water-blocking tape and the second ZDS water-blocking tape is filled with water-blocking rope; the second ZDS water-blocking tape is extruded with an inner sheath, the inner sheath is braided with metal wire armor, and the metal wire armor is outer The third ZDS water-blocking tape is wrapped around, and the third ZDS water-blocking tape is extruded and wrapped with an outer sheath.
进一步地,所述绝缘层为交联聚乙烯(XLPE)绝缘层。Further, the insulating layer is a cross-linked polyethylene (XLPE) insulating layer.
进一步地,所述内护套、外护套均为阻燃聚烯烃护套。Further, both the inner sheath and the outer sheath are flame-retardant polyolefin sheaths.
进一步地,所述缆芯的个数为1-3根,优选为3根。Further, the number of the cable cores is 1-3, preferably 3.
进一步地,所述金属丝铠装为镀锡铜丝或镀锌钢丝编织铠装。Further, the wire armor is tinned copper wire or galvanized steel wire braided armor.
进一步地,所述紧压系数不小于0.9。Further, the compression coefficient is not less than 0.9.
本实用新型船用交联聚乙烯绝缘整体阻水电力电缆结构简单、合理、紧凑,与现有技术相比较具有以下优点:The utility model marine cross-linked polyethylene insulated overall water-blocking power cable has a simple, reasonable and compact structure, and has the following advantages compared with the prior art:
(1)本实用新型电缆的导体由铜导体分层绞合而成,且每层铜导体之间紧压纵包半导电阻水带,半导电阻水带能在导体间隙形成纵向阻水;(1) The conductor of the cable of the present invention is formed by layered twisting of copper conductors, and each layer of copper conductors is tightly pressed with longitudinally wrapped semi-conductive resistance water tape, and the semi-conductive resistance water tape can form longitudinal water-blocking in the conductor gap;
(2)所述缆芯与第二ZDS阻水带间的空隙填充有阻水绳,以达到径向阻水的目的;(2) The gap between the cable core and the second ZDS water blocking belt is filled with water blocking ropes to achieve the purpose of radial water blocking;
(3)本实用新型电缆的阻水由以下复合而成:分层紧压在导体层内的半导电阻水带(ZDBS)与导体外绕包的第一阻水带、缆芯外绕包的第二ZDS阻水带和第三ZDS阻水带;多层阻水结构有效确保了该电缆具有良好的导体、缆芯和护层整体阻水性能,减少或杜绝了电缆进水情况的发生。(3) The water blocking of the cable of the utility model is composed of the following composites: the semiconducting resistance water belt (ZDBS) layered and pressed tightly in the conductor layer, the first water blocking belt wrapped around the conductor, and the outer wrapped wrap of the cable core The second ZDS water-blocking zone and the third ZDS water-blocking zone; the multi-layer water-blocking structure effectively ensures that the cable has good conductor, cable core and sheath overall water-blocking performance, reducing or eliminating the occurrence of cable water ingress .
附图说明Description of drawings
图1为本实用新型船用交联聚乙烯绝缘整体阻水电力电缆的结构示意图。Fig. 1 is a structural schematic diagram of a marine cross-linked polyethylene insulated integral water-blocking power cable of the present invention.
其中:1-导体;2-第一ZDS阻水带;3-绝缘层;4-第二ZDS阻水带;5-阻水绳;6-内护套;7-金属丝铠装;8-第三ZDS阻水带;9-外护套。Among them: 1-conductor; 2-first ZDS water blocking tape; 3-insulation layer; 4-second ZDS water blocking tape; 5-water blocking rope; 6-inner sheath; 7-wire armor; 8- The third ZDS water blocking belt; 9-outer sheath.
具体实施方式Detailed ways
以下结合实施例对本实用新型进一步说明:The utility model is further described below in conjunction with embodiment:
本实施例公开了一种具有优良阻水性能的船用交联聚乙烯绝缘整体阻水电力电缆,其结构如图1所示,包括导体1,该导体1为符合IEC60228规定的退火镀锡铜导体或裸铜导体。所述导体1由铜导体分层绞合而成,每层铜导体之间紧压纵包半导电阻水带(ZDBS),即每层铜导体由内而外依次纵向包有半导电阻水带,半导电阻水带是对铜导体间隙形成阻水。电缆导体在绞制时分层次与半导电阻水带(ZDBS)紧压成型,保证了导体的紧密和阻水结构性能。紧压系数不小于0.9,导体表面光洁、无油污、无损伤屏蔽及绝缘的毛刺、锐边,无凸起或断裂的单线。导体的组成和性能符合IEC60092-350的规定。This embodiment discloses a marine cross-linked polyethylene insulated overall water-blocking power cable with excellent water-blocking performance. Its structure is shown in Figure 1, including a conductor 1, which is an annealed tinned copper conductor conforming to the provisions of IEC60228 or bare copper conductors. The conductor 1 is made of copper conductors layered and twisted, and each layer of copper conductors is tightly pressed with a longitudinally wrapped semiconducting resistance water belt (ZDBS), that is, each layer of copper conductors is longitudinally wrapped with a semiconducting resistance water belt from the inside to the outside. Tape, semi-conductive resistance water tape is to form a water resistance for the copper conductor gap. When the cable conductor is twisted, it is layered and pressed tightly with the semi-conductive resistance water belt (ZDBS), which ensures the tightness of the conductor and the performance of the water-blocking structure. The compression coefficient is not less than 0.9, the conductor surface is smooth, free of oil, free of burrs and sharp edges that damage shielding and insulation, and free of raised or broken single wires. The composition and performance of the conductor comply with the regulations of IEC60092-350.
所述导体和依次绕包在导体外的第一ZDS阻水带2和绝缘层3构成缆芯,本实施例中缆芯的数量为三根。导体外再绕包第一ZDS阻水带,且不留有空隙的目的,在于有效地抑制水渗透于电缆导体内。很好地起到了导体完整阻水的效果。所述绝缘层3为交联聚乙烯(XLPE)绝缘层,绝缘采用全封闭化学交联工艺。ZDS阻水带为非导电阻水带。The conductor, the first ZDS water-blocking tape 2 and the insulating layer 3 wrapped around the conductor in turn constitute a cable core, and the number of cable cores in this embodiment is three. The purpose of wrapping the first ZDS water-blocking tape outside the conductor without leaving gaps is to effectively prevent water from penetrating into the cable conductor. It plays a good role in the complete water blocking of the conductor. The insulating layer 3 is a cross-linked polyethylene (XLPE) insulating layer, and the insulation adopts a fully enclosed chemical cross-linking process. ZDS water resistance tape is non-conductive resistance water tape.
所述缆芯外绕包第二ZDS阻水带4,所述缆芯与第二ZDS阻水带4间的空隙填充有填充物,本实施例中填充物为阻水绳5,以达到纵向阻水的目的;所述阻水绳的数量为3根,均布填充在缆芯与第二ZDS阻水带4间。可以理解所述填充物遇水膨胀紧密无空隙。填充物应与电缆运行温度相适应,并对绝缘材料不产生有害影响。The second ZDS water-blocking tape 4 is wrapped around the cable core, and the gap between the cable core and the second ZDS water-blocking tape 4 is filled with a filler. In this embodiment, the filler is a water-blocking rope 5 to achieve longitudinal The purpose of water blocking: the number of the water blocking ropes is 3, which are evenly distributed between the cable core and the 4 second ZDS water blocking belts. It can be understood that the filler swells tightly with water and has no voids. The filler shall be compatible with the operating temperature of the cable and shall not have a harmful effect on the insulating material.
所述第二ZDS阻水带4外挤包内护套6,所述内护套6外编织金属丝铠装,本实施例中金属丝铠装7为镀锡铜丝或镀锌钢丝编织铠装。金属丝铠装7采用的金属丝标称直径应符合IEC60092-350的规定。The second ZDS water blocking tape 4 is extruded and covered with an inner sheath 6, and the inner sheath 6 is braided with wire armor. In this embodiment, the wire armor 7 is tinned copper wire or galvanized steel wire braided armor. Pack. The nominal diameter of the wire used in the wire armor 7 shall comply with the requirements of IEC60092-350.
所述金属丝铠装外绕包第三ZDS阻水带8,所述第三ZDS阻水带8外挤包外护套9。本实施例中所述内护套、外护套均为阻燃聚烯烃护套。护套厚度符合IEC60092-353的规定。外护套厚度平均值应不小于标称值,任一点最小厚度应不小于标称值的85%。外护套外观应圆整、平滑、无损伤。The wire armor is wrapped with a third ZDS water-blocking tape 8 , and the third ZDS water-blocking tape 8 is wrapped with an outer sheath 9 . Both the inner sheath and the outer sheath in this embodiment are flame-retardant polyolefin sheaths. The thickness of the sheath complies with the requirements of IEC60092-353. The average thickness of the outer sheath should not be less than the nominal value, and the minimum thickness at any point should not be less than 85% of the nominal value. The appearance of the outer sheath should be round, smooth and free of damage.
本实施例所述船用交联聚乙烯绝缘整体阻水电力电缆适合船上和潮湿地区,具有良好整体径向、纵向和导体阻水全方位防止水浸入渗透的阻水性能,安全可靠、使用寿命长。The marine cross-linked polyethylene insulated overall water-blocking power cable described in this embodiment is suitable for ships and humid areas, and has good overall radial, longitudinal, and conductor water-blocking properties to prevent water from infiltrating and penetrating in all directions. It is safe, reliable, and has a long service life. .
本实用新型不局限于上述实施例所记载的船用交联聚乙烯绝缘整体阻水电力电缆,其中导体材质的改变、缆芯数量的改变、内护套和外护套材质的改变、金属丝铠装的改变、阻水绳形状和数量的改变均在本实用新型的保护范围之内。The utility model is not limited to the marine cross-linked polyethylene insulated overall water-blocking power cable described in the above embodiments, wherein the change of the conductor material, the change of the number of cable cores, the change of the material of the inner sheath and the outer sheath, the wire armor The change of dress, the change of water-blocking rope shape and quantity are all within the protection scope of the present utility model.
最后应说明的是:以上各实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述各实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model, and are not intended to limit it; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand : It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the various embodiments of the present invention Scope of technical solutions.
Claims (6)
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114937528A (en) * | 2022-04-29 | 2022-08-23 | 远东电缆有限公司 | Conductor water-blocking high-tensile high-cold-resistance optical fiber monitoring power cable |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114937528A (en) * | 2022-04-29 | 2022-08-23 | 远东电缆有限公司 | Conductor water-blocking high-tensile high-cold-resistance optical fiber monitoring power cable |
CN114937528B (en) * | 2022-04-29 | 2023-11-28 | 远东电缆有限公司 | Conductor water-blocking high-tensile Gao Naihan optical fiber monitoring power cable |
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