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CN204251256U - Winch control system and emergency lowering control device thereof - Google Patents

Winch control system and emergency lowering control device thereof Download PDF

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Publication number
CN204251256U
CN204251256U CN201420738193.6U CN201420738193U CN204251256U CN 204251256 U CN204251256 U CN 204251256U CN 201420738193 U CN201420738193 U CN 201420738193U CN 204251256 U CN204251256 U CN 204251256U
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oil
valve
port
joint
control
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李永星
赵秋乐
宋建清
何伟
黄珍
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Zoomlion Heavy Industry Science and Technology Co Ltd
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Zoomlion Heavy Industry Science and Technology Co Ltd
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Abstract

The utility model provides a winch control system and an emergency lowering control device thereof, wherein the emergency lowering control device comprises a first joint used for being connected with a brake cylinder of the winch control system, a second joint used for being connected with a first oil through port of a winch motor of the winch control system and a third joint used for being connected with a second oil through port of the winch motor; emergent controlling means that transfers still includes: the oil supply port of the oil supply device is connected with the first joint in a break-and-break manner; the winch control valve comprises an oil inlet valve port, an oil return valve port, a first working valve port and a second working valve port; the oil inlet valve port is connected with an oil supply port of the oil supply device, the first working valve port is connected with the second joint, and the second working valve port is connected with the third joint, so that the oil supply device supplies oil to the winch motor through the winch control valve. The utility model discloses can mend oil for it under the condition that the working oil circuit of original hoist motor and the control oil circuit of checking cylinder do not demolish.

Description

卷扬控制系统及其应急下放控制装置Hoist control system and its emergency lowering control device

技术领域 technical field

本实用新型涉及液压控制领域,具体而言,涉及一种卷扬控制系统及其应急下放控制装置。 The utility model relates to the field of hydraulic control, in particular to a winch control system and an emergency lowering control device thereof.

背景技术 Background technique

卷扬机构是用于提升、下放重物的装置。在工程机械中,如图1所示,经常使用液压马达驱动减速机带动卷扬卷筒工作,在正常作业时,压力油源经控制阀4输出油液由平衡阀控制卷扬马达1转动,同时一路油S1经液控阀3控制制动缸2开,液压马达1双向运动完成卷扬的起升和下降,从而保证马达在油液驱动下转动提升重物。 The hoisting mechanism is a device for lifting and lowering heavy objects. In construction machinery, as shown in Figure 1, the hydraulic motor is often used to drive the reducer to drive the winch drum to work. During normal operation, the pressure oil source outputs oil through the control valve 4, and the balance valve controls the winch motor 1 to rotate. At the same time, the hydraulic control valve 3 controls the opening of the brake cylinder 2, and the hydraulic motor 1 moves bidirectionally to complete the lifting and lowering of the winch, thereby ensuring that the motor rotates and lifts heavy objects under the drive of the oil.

若卷扬马达1没有压力油控制时,卷扬将处于停止状态。当液压泵损坏、发动机或电动机不能工作时,液压泵不能输出压力油,此时若重物悬停在空中,情况非常危险,有极大的安全隐患。 If the winch motor 1 is not controlled by pressure oil, the winch will be in a stopped state. When the hydraulic pump is damaged and the engine or electric motor cannot work, the hydraulic pump cannot output pressure oil. If a heavy object hovers in the air at this time, the situation is very dangerous and there is a great potential safety hazard.

在现有技术中,一般使用特殊的平衡阀或采用手动泵供油的方式来对液压马达供油。然而,将平衡阀改造后连接到液压马达上的方式,使用液压马达的工作油路打开制动缸,会因压力波动会导致制动缸工作异常,其通用性较差、可靠性较低;而使用手动泵供油,对小型卷扬或绞车操作可行,但对工程机械上使用时,手动泵输出功率小,供油存在不足,易导致液压马达产生真空而发生干摩擦危险。 In the prior art, a special balance valve or a manual pump is generally used to supply oil to the hydraulic motor. However, if the balance valve is modified and connected to the hydraulic motor, using the working oil circuit of the hydraulic motor to open the brake cylinder will cause the brake cylinder to work abnormally due to pressure fluctuations, which has poor versatility and low reliability; Using a manual pump to supply oil is feasible for small hoists or winches, but when used on construction machinery, the output power of the manual pump is small, and the oil supply is insufficient, which will easily lead to vacuum in the hydraulic motor and the risk of dry friction.

实用新型内容 Utility model content

本实用新型的主要目的在于提供一种卷扬控制系统及其应急下放控制装置,以解决现有技术中的卷扬控制系统容易因供油设备损坏而使重物悬停在空中的问题。 The main purpose of the utility model is to provide a hoist control system and its emergency lowering control device to solve the problem that the hoist control system in the prior art is easy to cause heavy objects to hover in the air due to damage to the oil supply equipment.

为了实现上述目的,根据本实用新型的一个方面,提供了一种卷扬控制系统的应急下放控制装置,应急下放控制装置包括用于与卷扬控制系统的制动缸连接的第一接头、用于与卷扬控制系统的卷扬马达的第一通油口连接的第二接头和用于与卷扬马达的第二通油口连接的第三接头;应急下放控制装置还包括:供油装置,供油装置的供油口与第一接头可通断地连接;卷扬控制阀,卷扬控制阀包括进油阀口、回油阀口、第一工作阀口和第二工作阀口;进油阀口与供油装置的供油口连接,第一工作阀口与第二接头连接,第二工作阀口与第三接头连接,使供油装置通过卷扬控制阀为卷扬马达供油。 In order to achieve the above object, according to one aspect of the present invention, an emergency lowering control device of the winch control system is provided. The emergency lowering control device includes a first joint for connecting with the brake cylinder of the winch control system, a The second joint connected with the first oil port of the hoist motor of the hoist control system and the third joint connected with the second oil port of the hoist motor; the emergency lowering control device also includes: an oil supply device , the oil supply port of the oil supply device is connected to the first joint in an on-off manner; the winch control valve, the winch control valve includes an oil inlet valve port, an oil return valve port, a first working valve port and a second working valve port; The oil inlet valve port is connected to the oil supply port of the oil supply device, the first working valve port is connected to the second joint, and the second working valve port is connected to the third joint, so that the oil supply device supplies power to the hoist motor through the hoist control valve. Oil.

进一步地,卷扬控制阀包括第一位置和第二位置,在卷扬控制阀的第一位置,进油阀口与第一工作阀口连通,回油阀口与第二工作阀口连接;在卷扬控制阀的第二位置,进油阀口与回油阀口连通,第一工作阀口和第二工作阀口均封堵。 Further, the hoist control valve includes a first position and a second position. In the first position of the hoist control valve, the oil inlet valve port communicates with the first working valve port, and the oil return valve port connects with the second working valve port; In the second position of the winch control valve, the oil inlet valve port communicates with the oil return valve port, and both the first working valve port and the second working valve port are blocked.

进一步地,应急下放控制装置还包括:通断控制装置,通断控制装置设置在供油装置的出油口与第一接头之间的液压管路上,且通断控制装置的进油口与供油装置的供油口连接,通断控制装置的出油口与第一接头连接,使通断控制装置控制供油装置与第一接头之间的油路的通断。 Further, the emergency lowering control device also includes: an on-off control device, the on-off control device is arranged on the hydraulic pipeline between the oil outlet of the oil supply device and the first joint, and the oil inlet of the on-off control device is connected to the first joint. The oil supply port of the oil device is connected, and the oil outlet of the on-off control device is connected to the first joint, so that the on-off control device controls the on-off of the oil circuit between the oil supply device and the first joint.

进一步地,通断控制装置包括通断切换阀,通断切换阀的进油口与供油装置的供油口连接,通断切换阀的出油口与第一接头连接,通断切换阀的液控口连接在通断切换阀的出油口与第一接头之间的液压管路上。 Further, the on-off control device includes an on-off switching valve, the oil inlet of the on-off switching valve is connected to the oil supply port of the oil supply device, the oil outlet of the on-off switching valve is connected to the first joint, and the on-off switching valve The hydraulic control port is connected to the hydraulic pipeline between the oil outlet of the on-off switching valve and the first joint.

进一步地,通断控制装置还包括蓄能器,且蓄能器设置在通断切换阀的液控口与第一接头之间的液压管路上。 Further, the on-off control device further includes an accumulator, and the accumulator is arranged on the hydraulic pipeline between the hydraulic control port of the on-off switching valve and the first joint.

进一步地,通断控制装置还包括第一单向阀,第一单向阀设置在通断切换阀的出油口与第一接头之间的液压管路上,且第一单向阀的进油口与通断切换阀的出油口连接,第一单向阀的出油口与第一接头连接。 Further, the on-off control device also includes a first one-way valve, the first one-way valve is arranged on the hydraulic pipeline between the oil outlet of the on-off switching valve and the first joint, and the oil inlet of the first one-way valve The port is connected with the oil outlet of the on-off switching valve, and the oil outlet of the first one-way valve is connected with the first joint.

进一步地,供油装置包括液压泵和回油箱,液压泵的进油口与回油箱连接,液压泵的出油口为供油装置的供油口;其中,卷扬控制阀的回油阀口与回油箱连接。 Further, the oil supply device includes a hydraulic pump and an oil return tank, the oil inlet of the hydraulic pump is connected to the oil return tank, and the oil outlet of the hydraulic pump is the oil supply port of the oil supply device; wherein, the oil return valve port of the winch control valve Connect with return tank.

进一步地,应急下放控制装置还包括:调速阀,调速阀设置在卷扬控制阀的回油阀口与回油箱之间的液压管路上,且调速阀的进油口与卷扬控制阀的回油阀口连接,调速阀的出油口与回油箱连接。 Further, the emergency lowering control device also includes: a speed regulating valve, the speed regulating valve is arranged on the hydraulic pipeline between the oil return valve port of the winch control valve and the oil return tank, and the oil inlet port of the speed regulating valve is connected to the hoist control valve. The oil return valve port of the valve is connected, and the oil outlet of the speed regulating valve is connected with the oil return tank.

进一步地,应急下放控制装置还包括:溢流阀,溢流阀的进油口与液压泵的出油口连接,溢流阀的出油口与回油箱连接。 Further, the emergency lowering control device further includes: an overflow valve, the oil inlet of the overflow valve is connected to the oil outlet of the hydraulic pump, and the oil outlet of the overflow valve is connected to the oil return tank.

根据本实用新型的另一个方面,提供了一种卷扬控制系统,包括卷扬马达和制动缸,卷扬控制系统还包括:应急下放控制装置,应急下放控制装置为上述的应急下放控制装置;其中,应急下放控制装置的第一接头与制动缸连接,应急下放控制装置的第二接头与卷扬马达的第一通油口连接,应急下放控制装置的第三接头与卷扬马达的第二通油口连接。 According to another aspect of the utility model, a hoisting control system is provided, including a hoisting motor and a brake cylinder. The hoisting control system also includes: an emergency lowering control device, which is the above-mentioned emergency lowering control device ; Wherein, the first joint of the emergency lowering control device is connected with the brake cylinder, the second joint of the emergency lowering control device is connected with the first oil port of the hoist motor, and the third joint of the emergency lowering control device is connected with the hoist motor. Second port connection.

本实用新型中的卷扬控制系统的应急下放控制装置包括供油装置和卷扬控制阀,且供油装置的供油口与用于与卷扬控制系统的制动缸连接的第一接头连接,卷扬控制阀的第一工作阀口与用于与卷扬控制系统的卷扬马达的第一通油口连接的第二接头连接,卷扬控制阀的第二工作阀口与用于与卷扬马达的第二通油口连接的第三接头连接。这样,该应急下放控制装置便可以在卷扬控制系统的液压泵、电动机等发生损坏时为卷扬马达供油,进而防止卷扬控制系统因其供油设备发生损坏而使得重物悬停在空中,从而减小了卷扬控制系统的安全隐患。 The emergency lowering control device of the hoist control system in the utility model includes an oil supply device and a hoist control valve, and the oil supply port of the oil supply device is connected to the first joint for connecting with the brake cylinder of the hoist control system , the first working valve port of the winch control valve is connected with the second joint for connecting with the first oil port of the winch motor of the winch control system, and the second working valve port of the winch control valve is connected with the second joint for connecting with the first oil port of the winch motor of the winch control system The third joint connected to the second oil port of the winch motor. In this way, the emergency lowering control device can supply oil to the hoist motor when the hydraulic pump and motor of the hoist control system are damaged, thereby preventing the hoist control system from causing heavy objects to hover on the hoist due to damage to the oil supply equipment. In the air, thereby reducing the safety hazard of the winch control system.

本实用新型可以在原有卷扬马达的工作油路和制动缸的控制油路不拆除的情况下为其补油。将第一接头连接到与原卷扬控制系统的制动缸的液控阀连接的快速接头后,将第二接头接到与卷扬马达的第一通油口连接的快速接头,并将第三接头接到与卷扬马达的第二通油口连接的快速接头,这样,便可以在制动缸对卷扬马达解锁后为卷扬马达供油,进而将重物下放下来。 The utility model can supply oil for the original hoist motor's working oil circuit and the control oil circuit of the brake cylinder without removing them. After connecting the first joint to the quick joint connected to the hydraulic control valve of the brake cylinder of the original winch control system, connect the second joint to the quick joint connected to the first oil port of the winch motor, and connect the second The three joints are connected to the quick connector connected with the second oil port of the winch motor, so that oil can be supplied to the winch motor after the brake cylinder unlocks the winch motor, and then the weight can be lowered.

本实用新型中的应急下放控制装置结构简单、应用广泛,可以比较方便地为制动缸和卷扬马达供油,进而将悬在空中的重物下放,从而有效地解决了现有技术中的卷扬控制系统因其供油设备发生损坏而使得重物悬停在空中的问题,避免了高空重物引起的安全隐患。 The emergency lowering control device in the utility model is simple in structure and widely used, and can conveniently supply oil for the brake cylinder and hoisting motor, and then lower the heavy objects suspended in the air, thereby effectively solving the problems in the prior art. The winch control system avoids the safety hazard caused by high-altitude heavy objects due to the problem of heavy objects hovering in the air due to damage to the oil supply equipment.

附图说明 Description of drawings

构成本申请的一部分的说明书附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中: The accompanying drawings constituting a part of this application are used to provide a further understanding of the utility model, and the schematic embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute improper limitations to the utility model. In the attached picture:

图1示出了现有技术中的卷扬控制系统的结构示意图; Fig. 1 shows a schematic structural diagram of a winch control system in the prior art;

图2示出了本实用新型中的卷扬控制系统的应急下放控制装置的结构示意图; Fig. 2 shows the structural diagram of the emergency lowering control device of the winch control system in the utility model;

图3示出了本实用新型中的卷扬控制系统的结构示意图; Fig. 3 shows the structural representation of the winch control system in the utility model;

图4示出了通断切换阀的结构示意图; Figure 4 shows a schematic structural view of an on-off switching valve;

图5示出了卷扬控制阀的结构示意图;以及 Figure 5 shows a schematic structural view of the hoist control valve; and

图6示出了通断控制阀的结构示意图。 Fig. 6 shows a schematic structural diagram of the on-off control valve.

其中,上述附图包括以下附图标记: Wherein, the above-mentioned accompanying drawings include the following reference signs:

1、卷扬马达;2、制动缸;3、液控阀;4、控制阀;10、卷扬马达;11、第一通油口;12、第二通油口;20、制动缸;30、通断控制阀;31、进油口;32、工作油口;33、液压控制口;34、回油口;40、梭阀;50、卷扬控制阀;51、进油阀口;52、回油阀口;53、第一工作阀口;54、第二工作阀口;60、供油装置;61、液压泵;62、回油箱;63、电机;70、平衡阀组;71、第一通口;72、第二通口;73、液控通口;74、顺序阀;75、第二单向阀;81、调速阀;82、溢流阀;91、第一接头;92、第二接头;93、第三接头;100、通断控制装置;110、通断切换阀;111、液控口;112、进油口;113、出油口;120、蓄能器;130、第一单向阀。 1. Hoist motor; 2. Brake cylinder; 3. Hydraulic control valve; 4. Control valve; 10. Hoist motor; 11. First oil port; 12. Second oil port; 20. Brake cylinder ;30. On-off control valve; 31. Oil inlet; 32. Working oil port; 33. Hydraulic control port; 34. Oil return port; 40. Shuttle valve; 50. Hoist control valve; 51. Oil inlet valve port ;52, oil return valve port; 53, first working valve port; 54, second working valve port; 60, oil supply device; 61, hydraulic pump; 62, oil return tank; 63, motor; 70, balance valve group; 71. First port; 72. Second port; 73. Hydraulic control port; 74. Sequence valve; 75. Second one-way valve; 81. Speed control valve; 82. Relief valve; 91. First Joint; 92, second joint; 93, third joint; 100, on-off control device; 110, on-off switching valve; 111, liquid control port; 112, oil inlet; 113, oil outlet; 120, energy storage device; 130, the first one-way valve.

具体实施方式 Detailed ways

需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本实用新型。 It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The utility model will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.

根据本实用新型的一个方面,提供了一种卷扬控制系统的应急下放控制装置,请参考图2至图6,应急下放控制装置包括用于与卷扬控制系统的制动缸20连接的第一接头91、用于与卷扬控制系统的卷扬马达10的第一通油口11连接的第二接头92和用于与卷扬马达10的第二通油口12连接的第三接头93;应急下放控制装置还包括:供油装置60,供油装置60的供油口与第一接头91可通断地连接;卷扬控制阀50,卷扬控制阀50包括进油阀口51、回油阀口52、第一工作阀口53和第二工作阀口54;进油阀口51与供油装置60的供油口连接,第一工作阀口53与第二接头92连接,第二工作阀口54与第三接头93连接,使供油装置60通过卷扬控制阀50为卷扬马达10供油。 According to one aspect of the present invention, an emergency lowering control device of the winch control system is provided, please refer to Fig. 2 to Fig. 6, the emergency lowering control device includes a first A joint 91, a second joint 92 for connecting with the first oil port 11 of the hoist motor 10 of the hoist control system and a third joint 93 for connecting with the second oil port 12 of the hoist motor 10 The emergency lowering control device also includes: an oil supply device 60, the oil supply port of the oil supply device 60 is connected to the first joint 91 in an on-off manner; the winch control valve 50, the winch control valve 50 includes an oil inlet valve port 51, The oil return valve port 52, the first working valve port 53 and the second working valve port 54; the oil inlet valve port 51 is connected with the oil supply port of the oil supply device 60, the first working valve port 53 is connected with the second joint 92, the second The second working valve port 54 is connected to the third joint 93 so that the oil supply device 60 supplies oil to the hoist motor 10 through the hoist control valve 50 .

本实用新型中的卷扬控制系统的应急下放控制装置包括供油装置60和卷扬控制阀50,且供油装置60的供油口与用于与卷扬控制系统的制动缸20连接的第一接头91连接,卷扬控制阀50的第一工作阀口53与用于与卷扬控制系统的卷扬马达10的第一通油口11连接的第二接头92连接,卷扬控制阀50的第二工作阀口54与用于与卷扬马达10的第二通油口12连接的第三接头93连接。这样,该应急下放控制装置便可以在卷扬控制系统的液压泵、电动机等发生损坏时为卷扬马达10供油,进而防止卷扬控制系统因其供油设备发生损坏而使得重物悬停在空中,从而减小了卷扬控制系统的安全隐患。 The emergency lowering control device of the hoist control system in the utility model includes an oil supply device 60 and a hoist control valve 50, and the oil supply port of the oil supply device 60 is connected with the brake cylinder 20 of the hoist control system. The first joint 91 is connected, the first working valve port 53 of the winch control valve 50 is connected with the second joint 92 used to connect with the first oil port 11 of the winch motor 10 of the winch control system, and the winch control valve The second working valve port 54 of 50 is connected to the third joint 93 for connecting to the second oil port 12 of the hoist motor 10 . In this way, the emergency lowering control device can supply oil to the hoist motor 10 when the hydraulic pump and motor of the hoist control system are damaged, thereby preventing the hoist control system from causing heavy objects to hover due to damage to the oil supply equipment. In the air, thereby reducing the safety hazard of the winch control system.

如图2所示,本实用新型可以在原有卷扬马达10的工作油路和制动缸20的控制油路不拆除的情况下为其补油。将第一接头91连接到与原卷扬控制系统的制动缸20的液控阀连接的快速接头后,将第二接头92接到与卷扬马达10的第一通油口11连接的快速接头,并将第三接头93接到与卷扬马达10的第二通油口12连接的快速接头,这样,便可以在制动缸20对卷扬马达10解锁后为卷扬马达10供油,进而将重物下放下来。 As shown in Figure 2, the utility model can supply oil for the original hoist motor 10's working oil circuit and the control oil circuit of the brake cylinder 20 without dismantling it. After connecting the first joint 91 to the quick joint connected with the hydraulic control valve of the brake cylinder 20 of the original winch control system, connect the second joint 92 to the quick joint connected to the first oil port 11 of the winch motor 10. joint, and connect the third joint 93 to the quick joint connected to the second oil port 12 of the hoist motor 10, so that the hoist motor 10 can be supplied with oil after the brake cylinder 20 unlocks the hoist motor 10 , and then lower the heavy object down.

本实用新型中的应急下放控制装置结构简单、应用广泛,可以比较方便地为制动缸20和卷扬马达10供油,进而将悬在空中的重物下放,从而有效地解决了现有技术中的卷扬控制系统因其供油设备发生损坏而使得重物悬停在空中的问题,避免了高空重物引起的安全隐患。 The emergency lowering control device in the utility model is simple in structure and widely used, and can conveniently supply oil for the brake cylinder 20 and the hoisting motor 10, and then lower the heavy objects suspended in the air, thereby effectively solving the problem of the prior art. The winch control system in the machine can avoid the problem of heavy objects hovering in the air due to damage to the oil supply equipment, avoiding the safety hazard caused by high-altitude heavy objects.

优选地,卷扬控制阀50包括第一位置和第二位置,在卷扬控制阀50的第一位置,进油阀口51与第一工作阀口53连通,回油阀口52与第二工作阀口54连接;在卷扬控制阀50的第二位置,进油阀口51与回油阀口52连通,第一工作阀口53和第二工作阀口54均封堵。优选地,卷扬控制阀50为二位四通阀。优选地,将第二接头92与卷扬马达10的下降口相连,将第三接头93与卷扬马达10的上升口连接。 Preferably, the hoist control valve 50 includes a first position and a second position. In the first position of the hoist control valve 50, the oil inlet valve port 51 communicates with the first working valve port 53, and the oil return valve port 52 communicates with the second working valve port. The working valve port 54 is connected; in the second position of the winch control valve 50, the oil inlet valve port 51 communicates with the oil return valve port 52, and the first working valve port 53 and the second working valve port 54 are both blocked. Preferably, the hoist control valve 50 is a two-position four-way valve. Preferably, the second joint 92 is connected to the descending port of the hoist motor 10 , and the third joint 93 is connected to the ascending port of the hoisting motor 10 .

优选地,应急下放控制装置还包括:通断控制装置100,通断控制装置100设置在供油装置60的出油口与第一接头91之间的液压管路上,且通断控制装置100的进油口与供油装置60的供油口连接,通断控制装置100的出油口与第一接头91连接,使通断控制装置100控制供油装置60与第一接头91之间的油路的通断。通过设置通断控制装置100可以比较方便地控制供油装置60与第一接头91之间的油路的通断,这样便可以在为制动缸20供油完毕后,即使制动缸20为卷扬马达10解锁后,停止为制动缸20供油,进而将供油装置60集中为卷扬马达10供油,从而避免卷扬马达10供油不足的情况。 Preferably, the emergency lowering control device further includes: an on-off control device 100, the on-off control device 100 is arranged on the hydraulic pipeline between the oil outlet of the oil supply device 60 and the first joint 91, and the on-off control device 100 The oil inlet is connected to the oil supply port of the oil supply device 60, and the oil outlet of the on-off control device 100 is connected to the first joint 91, so that the on-off control device 100 controls the oil supply between the oil supply device 60 and the first joint 91. The break of the road. By setting the on-off control device 100, the on-off of the oil circuit between the oil supply device 60 and the first joint 91 can be controlled more conveniently, so that after the oil supply for the brake cylinder 20 is completed, even if the brake cylinder 20 is After the hoist motor 10 is unlocked, stop supplying oil to the brake cylinder 20 , and then concentrate the oil supply device 60 to supply oil to the hoist motor 10 , thereby avoiding insufficient oil supply to the hoist motor 10 .

优选地,通断控制装置100包括通断切换阀110,通断切换阀110的进油口112与供油装置60的供油口连接,通断切换阀110的出油口113与第一接头91连接,通断切换阀110的液控口111连接在通断切换阀110的出油口113与第一接头91之间的液压管路上。通过设置通断切换阀110可以比较方便地控制供油装置60与第一接头91之间的油路的通断。 Preferably, the on-off control device 100 includes an on-off switching valve 110, the oil inlet 112 of the on-off switching valve 110 is connected to the oil supply port of the oil supply device 60, and the oil outlet 113 of the on-off switching valve 110 is connected to the first joint 91 connection, the hydraulic control port 111 of the on-off switching valve 110 is connected to the hydraulic pipeline between the oil outlet 113 of the on-off switching valve 110 and the first joint 91 . The on-off of the oil passage between the oil supply device 60 and the first joint 91 can be controlled more conveniently by setting the on-off switching valve 110 .

优选地,通断控制装置100还包括蓄能器120,且蓄能器120设置在通断切换阀110的液控口111与第一接头91之间的液压管路上。通过设置蓄能器120,可以在于制动缸20连接的油路泄油时,为制动缸20补油。 Preferably, the on-off control device 100 further includes an accumulator 120 , and the accumulator 120 is arranged on the hydraulic pipeline between the hydraulic control port 111 of the on-off switching valve 110 and the first joint 91 . By setting the accumulator 120, the brake cylinder 20 can be replenished with oil when the oil passage connected to the brake cylinder 20 drains oil.

优选地,通断控制装置100还包括第一单向阀130,第一单向阀130设置在通断切换阀110的出油口113与第一接头91之间的液压管路上,且第一单向阀130的进油口与通断切换阀110的出油口113连接,第一单向阀130的出油口与第一接头91连接。优选地,第一单向阀130设置在通断切换阀110的出油口113与蓄能器120之间的液压管路上。 Preferably, the on-off control device 100 further includes a first one-way valve 130, the first one-way valve 130 is arranged on the hydraulic pipeline between the oil outlet 113 of the on-off switching valve 110 and the first joint 91, and the first The oil inlet port of the one-way valve 130 is connected with the oil outlet port 113 of the on-off switching valve 110 , and the oil outlet port of the first one-way valve 130 is connected with the first joint 91 . Preferably, the first one-way valve 130 is arranged on the hydraulic pipeline between the oil outlet 113 of the on-off switching valve 110 and the accumulator 120 .

优选地,供油装置60包括液压泵61和回油箱62,液压泵61的进油口与回油箱62连接,液压泵61的出油口为供油装置60的供油口;其中,卷扬控制阀50的回油阀口52与回油箱62连接。通过设置液压泵61和回油箱62可以比较方便地为卷扬马达10供油。 Preferably, the oil supply device 60 includes a hydraulic pump 61 and an oil return tank 62, the oil inlet of the hydraulic pump 61 is connected to the oil return tank 62, and the oil outlet of the hydraulic pump 61 is the oil supply port of the oil supply device 60; The oil return valve port 52 of the control valve 50 is connected with the oil return tank 62 . By setting the hydraulic pump 61 and the oil return tank 62, the hoist motor 10 can be supplied with oil more conveniently.

优选地,应急下放控制装置还包括:调速阀81,调速阀81设置在卷扬控制阀50的回油阀口52与回油箱62之间的液压管路上,且调速阀81的进油口与卷扬控制阀50的回油阀口52连接,调速阀81的出油口与回油箱62连接。通过设置调速阀81可用于调节回油路的油液速度和压力,从而控制执行机构的速度和回油背压,达到执行机构安全平稳地运动效果。 Preferably, the emergency lowering control device further includes: a speed regulating valve 81, which is arranged on the hydraulic pipeline between the oil return valve port 52 of the winch control valve 50 and the oil return tank 62, and the inlet of the speed regulating valve 81 The oil port is connected with the oil return valve port 52 of the winch control valve 50 , and the oil outlet of the speed regulating valve 81 is connected with the oil return tank 62 . By setting the speed regulating valve 81, it can be used to adjust the oil speed and pressure of the oil return circuit, so as to control the speed of the actuator and the back pressure of the oil return, so as to achieve the effect of safe and smooth movement of the actuator.

优选地,应急下放控制装置还包括:溢流阀82,溢流阀82的进油口与液压泵61的出油口连接,溢流阀82的出油口与回油箱62连接。通过设置溢流阀82可用于控制液压系统的最高工作压力,起安全保护作用。 Preferably, the emergency lowering control device further includes: an overflow valve 82 , the oil inlet of the overflow valve 82 is connected to the oil outlet of the hydraulic pump 61 , and the oil outlet of the overflow valve 82 is connected to the oil return tank 62 . By setting the overflow valve 82, it can be used to control the maximum working pressure of the hydraulic system, which plays a role of safety protection.

根据本实用新型的另一个方面,提供了一种卷扬控制系统,如图2所示,该卷扬控制系统包括卷扬马达10和制动缸20,卷扬控制系统还包括:应急下放控制装置,应急下放控制装置为上述的应急下放控制装置;其中,应急下放控制装置的第一接头91与制动缸20连接,应急下放控制装置的第二接头92与卷扬马达10的第一通油口11连接,应急下放控制装置的第三接头93与卷扬马达10的第二通油口12连接。 According to another aspect of the utility model, a hoist control system is provided. As shown in FIG. 2, the hoist control system includes a hoist motor 10 and a brake cylinder 20. The hoist control system also includes: emergency lowering control device, the emergency lowering control device is the above-mentioned emergency lowering control device; wherein, the first joint 91 of the emergency lowering control device is connected to the brake cylinder 20, and the second joint 92 of the emergency lowering control device is connected to the first connection of the winch motor 10 The oil port 11 is connected, and the third joint 93 of the emergency lowering control device is connected with the second oil port 12 of the winch motor 10 .

优选地,卷扬控制系统包括与第一接头91相配合的第四接头、与第二接头92相配合的第五接头和与第三接头93相配合的第六接头,第四接头安装在与制动缸20连接的液压管路上,第五接头安装在与卷扬马达10的第一通油口11连接的液压管路上,第六接头安装在与卷扬马达10的第二通油口12连接的液压管路上。 Preferably, the winch control system includes a fourth joint matched with the first joint 91, a fifth joint matched with the second joint 92 and a sixth joint matched with the third joint 93, the fourth joint is installed on the On the hydraulic pipeline connected to the brake cylinder 20, the fifth joint is installed on the hydraulic pipeline connected to the first oil port 11 of the hoist motor 10, and the sixth joint is installed on the second oil port 12 of the hoist motor 10. connected hydraulic lines.

优选地,卷扬控制系统还包括:通断控制阀30,通断控制阀30的进油口31与第一接头91连接,通断控制阀30的工作油口32与制动缸20连接,使通断控制阀30控制通断控制装置100与制动缸20之间的油路通断。优选地,通断控制阀30与第四接头连接。优选地,通断控制阀30包括回油口34,该回油口与油箱连接。 Preferably, the winch control system further includes: an on-off control valve 30, the oil inlet 31 of the on-off control valve 30 is connected to the first joint 91, the working oil port 32 of the on-off control valve 30 is connected to the brake cylinder 20, The on-off control valve 30 controls the on-off of the oil passage between the on-off control device 100 and the brake cylinder 20 . Preferably, the on-off control valve 30 is connected to the fourth joint. Preferably, the on-off control valve 30 includes an oil return port 34, which is connected to the oil tank.

优选地,通断控制阀30为液控阀,且通断控制阀30的液压控制口33通过梭阀40与卷扬马达10的第一通油口11和第二通油口12连接;其中,梭阀40的出油口与通断控制阀30的液压控制口33连接,梭阀40的第一进油口与卷扬马达10的第一通油口11连接,梭阀40的第二进油口与卷扬马达10的第二通油口12连接。 Preferably, the on-off control valve 30 is a hydraulic control valve, and the hydraulic control port 33 of the on-off control valve 30 is connected to the first oil port 11 and the second oil port 12 of the winch motor 10 through a shuttle valve 40; wherein , the oil outlet of the shuttle valve 40 is connected with the hydraulic control port 33 of the on-off control valve 30, the first oil inlet of the shuttle valve 40 is connected with the first oil port 11 of the winch motor 10, the second oil port of the shuttle valve 40 The oil inlet is connected with the second oil port 12 of the winch motor 10 .

优选地,卷扬控制系统还包括:平衡阀组70,平衡阀组70包括第一通口71、第二通口72和液控通口73,第一通口71与卷扬控制阀50的第二工作阀口54连接,第二通口72与卷 扬马达10的第二通油口12连接;其中,液控通口73与卷扬马达10的第一通油口11连接,使从第一通油口11处的油压控制从第二通口72流到第一通口71的油液的通断。 Preferably, the winch control system further includes: a balance valve group 70, the balance valve group 70 includes a first port 71, a second port 72 and a hydraulic control port 73, the first port 71 and the hoist control valve 50 The second working valve port 54 is connected, and the second port 72 is connected with the second oil port 12 of the hoist motor 10; wherein, the hydraulic control port 73 is connected with the first oil port 11 of the hoist motor 10, so that from The oil pressure at the first oil port 11 controls the on-off of the oil flowing from the second port 72 to the first port 71 .

优选地,平衡阀组70包括并联设置的顺序阀74和第二单向阀75,且顺序阀74的出油口与第二单向阀75的进油口连接后与平衡阀组70的第一通口71连接,顺序阀74的进油口与第二单向阀75的出油口连接后与平衡阀组70的第二通口72连接,且顺序阀74的液控口与平衡阀组70的液控通口73连接。优选地,第二接头92与卷扬马达10的下降口连接,第三接头93与平衡阀组70的第二通口72连接。 Preferably, the balance valve group 70 includes a sequence valve 74 and a second one-way valve 75 arranged in parallel, and the oil outlet of the sequence valve 74 is connected to the oil inlet of the second one-way valve 75 and then connected to the first one of the balance valve group 70. One port 71 is connected, the oil inlet port of the sequence valve 74 is connected with the oil outlet port of the second one-way valve 75 and then connected with the second port 72 of the balance valve group 70, and the liquid control port of the sequence valve 74 is connected with the balance valve Pilot port 73 of group 70 is connected. Preferably, the second joint 92 is connected to the descending port of the winch motor 10 , and the third joint 93 is connected to the second port 72 of the balance valve group 70 .

卷扬吊重后下放需满足制动缸20打开,平衡阀组70打开,有足够的压力油提供给卷扬马达10,防止卷扬马达10的腔内产生真空而发生干摩擦损坏。 After the winch is hoisted and lowered, the brake cylinder 20 must be opened, the balance valve group 70 should be opened, and sufficient pressure oil is provided to the winch motor 10 to prevent dry friction damage due to vacuum in the cavity of the winch motor 10.

如图3所示,本实用新型是通过输出压力油打开制动缸20,然后根据卷扬马达10泄漏油量补充相应的油液给卷扬马达10,然后使重物平稳下放至地面。 As shown in Figure 3, the utility model opens the brake cylinder 20 by outputting pressure oil, then replenishes the corresponding oil to the hoist motor 10 according to the amount of oil leaked from the hoist motor 10, and then lowers the weight to the ground smoothly.

本实用新型由液压泵和一些控制阀组成,它包含电机63、液压泵61、回油箱62、溢流阀82、调速阀81等。电机63驱动液压泵61输出油液给卷扬马达10。卷扬控制阀50在右位时油泵输出的油液经调速阀81流入回油箱62;当在左位时油液经换卷扬控制阀50输出给执行元件卷扬马达10或油缸。通断切换阀110工作在下位时,油液从液压泵61经第一单向阀130给蓄能器120充液。蓄能器120充液压力可以使通断切换阀110换向至上位时,通断切换阀110的进、出油口断开,充液不再进行;若蓄能器120的压力降低,通断切换阀110在弹簧力的作用下工作在下位,继续给蓄能器120补充压力;若为了得到更高的充液压力,可增大通断切换阀110的弹簧力,从而可以得到更高的充液压力;周而复始。 The utility model is made up of hydraulic pump and some control valves, and it comprises motor 63, hydraulic pump 61, oil return tank 62, overflow valve 82, speed regulating valve 81 etc. The motor 63 drives the hydraulic pump 61 to output oil to the winch motor 10 . When the hoist control valve 50 is in the right position, the oil output by the oil pump flows into the oil return tank 62 through the speed regulating valve 81; when it is in the left position, the oil is output to the actuator hoist motor 10 or the oil cylinder through the hoist control valve 50 . When the on-off switching valve 110 works in the lower position, oil is charged to the accumulator 120 from the hydraulic pump 61 through the first one-way valve 130 . When the accumulator 120 is charged with liquid pressure so that the on-off switching valve 110 is switched to the upper position, the oil inlet and outlet ports of the on-off switching valve 110 are disconnected, and the liquid filling is no longer carried out; if the pressure of the accumulator 120 drops, the on-off switching valve The on-off switching valve 110 works in the lower position under the action of the spring force, and continues to add pressure to the accumulator 120; if in order to obtain a higher filling pressure, the spring force of the on-off switching valve 110 can be increased, so that a higher pressure can be obtained. Fluid filling pressure; go round and round.

卷扬控制阀50的第一工作阀口53经第二接头92供油给卷扬马达10工作,卷扬马达10的回油经第三接头93经卷扬控制阀50的第二工作阀口54回到回油箱62。蓄能器120通过快速接头供应稳定的压力油源给控制油路,如给制动缸20的液控阀提供压力油。 The first working valve port 53 of the hoist control valve 50 supplies oil to the hoist motor 10 through the second joint 92, and the oil return of the hoist motor 10 passes through the third joint 93 and passes through the second working valve port of the hoist control valve 50 54 gets back to return oil tank 62. The accumulator 120 supplies a stable pressure oil source to the control oil circuit through the quick connector, such as providing pressure oil to the hydraulic control valve of the brake cylinder 20 .

本申请通过设置通断切换阀110给蓄能器120中充压,且通断切换阀110可控制蓄能器120的充液压力高低;第一单向阀130可保持蓄能器120内的充液压力,防止其降低;本申请通过设置蓄能器120可保持制动缸20的压力稳定;本申请通过设置调速阀81可控制回油压力和回油流量;本申请通过设置溢流阀82控制系统的最高工作压力。 In this application, the accumulator 120 is charged by setting the on-off switching valve 110, and the on-off switching valve 110 can control the level of the liquid filling pressure of the accumulator 120; Fill the hydraulic pressure to prevent it from decreasing; this application can keep the pressure of the brake cylinder 20 stable by setting the accumulator 120; this application can control the oil return pressure and oil return flow by setting the speed regulating valve 81; Valve 82 controls the maximum operating pressure of the system.

从以上的描述中,可以看出,本实用新型上述的实施例实现了如下技术效果:。 From the above description, it can be seen that the above-mentioned embodiments of the utility model have achieved the following technical effects:.

本申请不需更换卷扬机构的平衡阀便可对卷扬马达进行供油,不影响原来机构的完整性;仅需简单拆装三根胶管(连接三对连接头),工作量小;可以保证卷扬马达10不会吸空,机构运转平稳;可以满足安全要求;可以满足多种机构的工作要求;可以控制卷扬马达10或油缸,如将机构中卷扬马达10更换成油缸也同样适用,即应用范围广;可以保证制动缸20的控制油路稳定,制动缸20工作更可靠。 This application does not need to replace the balance valve of the winch mechanism to supply oil to the winch motor without affecting the integrity of the original mechanism; it only needs to simply disassemble and assemble three rubber hoses (connecting three pairs of connectors), with a small workload; The hoist motor 10 will not suck air, and the mechanism runs smoothly; it can meet the safety requirements; it can meet the work requirements of various institutions; it can control the hoist motor 10 or the oil cylinder, and it is also applicable if the hoist motor 10 in the mechanism is replaced with an oil cylinder. That is, the application range is wide; the control oil circuit of the brake cylinder 20 can be guaranteed to be stable, and the work of the brake cylinder 20 is more reliable.

以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。 The above descriptions are only preferred embodiments of the utility model, and are not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims (10)

1. the emergent of a winch control system transfers control setup, it is characterized in that, describedly emergent transferring that control setup comprises the first joint (91) for being connected with the brake cylinder (20) of described winch control system, the second joint (92) of being connected for the first logical hydraulic fluid port (11) of the hoist motor (10) with described winch control system and the 3rd joint (93) for being connected with the second logical hydraulic fluid port (12) of described hoist motor (10); Describedly emergent transfer control setup and also comprise:
Feed apparatus (60), the oil-feed port of described feed apparatus (60) can be connected to break-make with described first joint (91);
Rolling control valve (50), described rolling control valve (50) comprises oil-feed valve port (51), return port (52), the first work valve port (53) and the second work valve port (54); Described oil-feed valve port (51) is connected with the oil-feed port of described feed apparatus (60), described first work valve port (53) is connected with described second joint (92), described second work valve port (54) is connected with described 3rd joint (93), makes described feed apparatus (60) be described hoist motor (10) fuel feeding by described rolling control valve (50).
2. according to claim 1 meeting an urgent need transfers control setup, it is characterized in that, described rolling control valve (50) comprises primary importance and the second place, in the primary importance of described rolling control valve (50), described oil-feed valve port (51) and described first valve port (53) that works is communicated with, and described return port (52) and described second valve port (54) that works is connected; In the second place of described rolling control valve (50), described oil-feed valve port (51) is communicated with described return port (52), described first work valve port (53) and described second work valve port (54) all shutoff.
3. according to claim 1ly emergent transfer control setup, it is characterized in that, describedly emergently transfer control setup and also comprise:
On-off control device (100), described on-off control device (100) is arranged on the hydraulic tubing between the oil outlet of described feed apparatus (60) and described first joint (91), and the oil inlet of described on-off control device (100) is connected with the oil-feed port of described feed apparatus (60), the oil outlet of described on-off control device (100) is connected with described first joint (91), makes described on-off control device (100) control the break-make of the oil circuit between described feed apparatus (60) and described first joint (91).
4. according to claim 3 meeting an urgent need transfers control setup, it is characterized in that, described on-off control device (100) comprises break-make transfer valve (110), the oil inlet (112) of described break-make transfer valve (110) is connected with the oil-feed port of described feed apparatus (60), the oil outlet (113) of described break-make transfer valve (110) is connected with described first joint (91), the hydraulic control mouth (111) of described break-make transfer valve (110) is connected on the hydraulic tubing between the oil outlet (113) of described break-make transfer valve (110) and described first joint (91).
5. according to claim 4 meeting an urgent need transfers control setup, it is characterized in that, described on-off control device (100) also comprises energy storage (120), and described energy storage (120) is arranged on the hydraulic tubing between the hydraulic control mouth (111) of described break-make transfer valve (110) and described first joint (91).
6. according to claim 4 meeting an urgent need transfers control setup, it is characterized in that, described on-off control device (100) also comprises the first check valve (130), described first check valve (130) is arranged on the hydraulic tubing between the oil outlet (113) of described break-make transfer valve (110) and described first joint (91), and the oil inlet of described first check valve (130) is connected with the oil outlet (113) of described break-make transfer valve (110), the oil outlet of described first check valve (130) is connected with described first joint (91).
7. according to claim 1 meeting an urgent need transfers control setup, it is characterized in that, described feed apparatus (60) comprises Hydraulic Pump (61) and oil sump tank (62), the oil inlet of described Hydraulic Pump (61) is connected with described oil sump tank (62), and the oil outlet of described Hydraulic Pump (61) is the oil-feed port of described feed apparatus (60); Wherein, the return port (52) of described rolling control valve (50) is connected with described oil sump tank (62).
8. according to claim 7ly emergent transfer control setup, it is characterized in that, describedly emergently transfer control setup and also comprise:
Governor valve (81), described governor valve (81) is arranged on the hydraulic tubing between the return port (52) of described rolling control valve (50) and described oil sump tank (62), and the oil inlet of described governor valve (81) is connected with the return port (52) of described rolling control valve (50), the oil outlet of described governor valve (81) is connected with described oil sump tank (62).
9. according to claim 7ly emergent transfer control setup, it is characterized in that, describedly emergently transfer control setup and also comprise:
By pass valve (82), the oil inlet of described by pass valve (82) is connected with the oil outlet of described Hydraulic Pump (61), and the oil outlet of described by pass valve (82) is connected with described oil sump tank (62).
10. a winch control system, comprise hoist motor (10) and brake cylinder (20), it is characterized in that, described winch control system also comprises:
Emergent transfer control setup, described emergent emergent according to any one of claim 1 to 9 of control setup of transferring transfers control setup;
Wherein, described emergent first joint (91) of transferring control setup is connected with described brake cylinder (20), first logical hydraulic fluid port (11) of described emergent second joint (92) and described hoist motor (10) of transferring control setup is connected, and the second logical hydraulic fluid port (12) of described emergent 3rd joint (93) and described hoist motor (10) of transferring control setup is connected.
CN201420738193.6U 2014-11-28 2014-11-28 Winch control system and emergency lowering control device thereof Expired - Lifetime CN204251256U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104891341A (en) * 2015-05-25 2015-09-09 徐州和润起重设备技术有限公司 Servo hydraulic mast control system
CN105570214A (en) * 2016-03-17 2016-05-11 上海振华重工(集团)股份有限公司 Emergency descent valve bank
CN105692454A (en) * 2016-04-14 2016-06-22 徐州重型机械有限公司 Winch control system and crane
CN107745020A (en) * 2017-11-16 2018-03-02 安徽德系重工科技有限公司 A kind of hydraulic system of four-roller ripple veneer reeling machine
CN111362170A (en) * 2020-03-31 2020-07-03 三一海洋重工有限公司 Control method and device for hanger cable reel and crane

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104891341A (en) * 2015-05-25 2015-09-09 徐州和润起重设备技术有限公司 Servo hydraulic mast control system
CN104891341B (en) * 2015-05-25 2018-03-13 徐州和润起重设备技术有限公司 A kind of follow-up hydraulic mast control system
CN105570214A (en) * 2016-03-17 2016-05-11 上海振华重工(集团)股份有限公司 Emergency descent valve bank
CN105692454A (en) * 2016-04-14 2016-06-22 徐州重型机械有限公司 Winch control system and crane
CN107745020A (en) * 2017-11-16 2018-03-02 安徽德系重工科技有限公司 A kind of hydraulic system of four-roller ripple veneer reeling machine
CN107745020B (en) * 2017-11-16 2023-08-01 安徽德系重工科技有限公司 Hydraulic system of four-roller corrugated plate bending machine
CN111362170A (en) * 2020-03-31 2020-07-03 三一海洋重工有限公司 Control method and device for hanger cable reel and crane

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