CN204250947U - Fat Emulsion glass bottle infusion solutions full automaticity disk loading system - Google Patents
Fat Emulsion glass bottle infusion solutions full automaticity disk loading system Download PDFInfo
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- CN204250947U CN204250947U CN201420659101.5U CN201420659101U CN204250947U CN 204250947 U CN204250947 U CN 204250947U CN 201420659101 U CN201420659101 U CN 201420659101U CN 204250947 U CN204250947 U CN 204250947U
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- 239000011521 glass Substances 0.000 title claims abstract description 40
- 239000003978 infusion fluid Substances 0.000 title claims description 7
- 239000002960 lipid emulsion Substances 0.000 title claims 5
- 230000001954 sterilising effect Effects 0.000 claims abstract description 61
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 24
- 238000009434 installation Methods 0.000 claims description 2
- 230000003028 elevating effect Effects 0.000 claims 3
- 238000005192 partition Methods 0.000 abstract description 32
- 239000008267 milk Substances 0.000 abstract description 14
- 210000004080 milk Anatomy 0.000 abstract description 14
- 235000013336 milk Nutrition 0.000 abstract description 14
- 238000001802 infusion Methods 0.000 abstract description 13
- 238000000034 method Methods 0.000 description 7
- 230000009977 dual effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
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- Apparatus For Disinfection Or Sterilisation (AREA)
Abstract
本实用新型涉及一种脂肪乳玻瓶大输液全自动装盘系统,属于制药灭菌领域,包括机架,机架的下部设置横梁,机架的顶部设置伺服电动缸,伺服电动缸下方设置灭菌车输送轨道和隔板输送轨道,灭菌车输送轨道下方的横梁上安装液压升降平台,液压升降平台与灭菌车输送轨道上的灭菌车相对应,对应灭菌车输送轨道和隔板输送轨道在伺服电动缸上安装抓瓶双伺服步进组件和隔板抓取伺服步进组件,抓瓶双伺服步进组件和隔板抓取伺服步进组件底部分别连接玻瓶抓取装置和隔板抓取装置,灭菌车输送轨道的一侧设置有链板线输送装置。本实用新型结构简单,使用方便,省时省力,降低了人工成本和工作人员劳动强度,提高了工作效率。
The utility model relates to a full-automatic loading system for large infusion of fat milk glass bottles, belonging to the field of pharmaceutical sterilization, comprising a frame, a beam is arranged at the lower part of the frame, a servo electric cylinder is arranged at the top of the frame, and a sterilizer is arranged below the servo electric cylinder. Sterilization vehicle conveying track and clapboard conveying track, a hydraulic lifting platform is installed on the crossbeam under the sterilizing vehicle conveying track, and the hydraulic lifting platform corresponds to the sterilizing vehicle on the sterilizing vehicle conveying track, corresponding to the sterilizing vehicle conveying track and clapboard The conveying track is installed on the servo electric cylinder with a double servo stepping assembly for grabbing bottles and a servo stepping assembly for grabbing a partition. The clapboard grabbing device and the chain plate line conveying device are installed on one side of the sterilizing vehicle conveying track. The utility model has the advantages of simple structure, convenient use, time saving and labor saving, reduced labor cost and labor intensity of staff, and improved work efficiency.
Description
技术领域technical field
本实用新型涉及一种脂肪乳玻瓶大输液全自动装盘系统,属于制药灭菌领域。The utility model relates to a full-automatic loading system for fat milk glass bottles for large infusions, which belongs to the field of pharmaceutical sterilization.
背景技术Background technique
随着药厂制药设备自动化进程的加快,人员成本已经逐渐成为制药厂家降低生产成本的因素,因此,药厂对自动化生产的需求也越来越高。现有的脂肪乳玻瓶大输液灭菌均采用旋转柜,灭菌车采用外框架结构,肪乳玻瓶大输液和隔板在灭菌车内逐层码放,在装盘过程中,当一层隔板装满玻瓶后,需要将隔板码放在玻瓶上,然后再在隔板上摆放玻瓶大输液,且传统的装盘过程都是通过人工参与玻瓶摆放,人工隔板码放,不但人工成本高,工作人员的工作强度大,而且工作效率非常低。With the acceleration of the automation process of pharmaceutical equipment in pharmaceutical factories, personnel costs have gradually become a factor for pharmaceutical manufacturers to reduce production costs. Therefore, the demand for automated production in pharmaceutical factories is also increasing. The existing fat milk glass bottle infusion is sterilized using a rotating cabinet, and the sterilization car adopts an outer frame structure. The fat milk glass bottle infusion and partitions are stacked layer by layer in the sterilization car. After the shelf is filled with glass bottles, it is necessary to place the shelf on the glass bottle, and then place the glass bottle on the shelf for large infusion, and the traditional loading process is to manually participate in the placement of the glass bottle. Stacking boards not only has high labor costs, but also requires a lot of work intensity, and the work efficiency is very low.
实用新型内容Utility model content
根据以上现有技术中的不足,本实用新型要解决的问题是:提供一种结构简单,使用方便,省时省力,降低了人工成本和工作人员劳动强度,提高了工作效率的脂肪乳玻瓶大输液全自动装盘系统。According to the deficiencies in the prior art above, the problem to be solved by the utility model is: provide a fat milk glass bottle with simple structure, convenient use, time saving and labor saving, reduced labor cost and labor intensity of staff, and improved work efficiency Large infusion automatic loading system.
本实用新型解决其技术问题所采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:
所述的脂肪乳玻瓶大输液全自动装盘系统,包括机架,机架的下部设置横梁,机架的顶部设置伺服电动缸,伺服电动缸下方设置灭菌车输送轨道和隔板输送轨道,灭菌车输送轨道下方的横梁上安装液压升降平台,液压升降平台与灭菌车输送轨道上的灭菌车相对应,对应灭菌车输送轨道和隔板输送轨道在伺服电动缸上安装抓瓶双伺服步进组件和隔板抓取伺服步进组件,抓瓶双伺服步进组件和隔板抓取伺服步进组件底部分别连接玻瓶抓取装置和隔板抓取装置,灭菌车输送轨道的一侧设置有链板线输送装置。The full-automatic loading system for large infusion of fat milk glass bottles includes a frame, a beam is set at the bottom of the frame, a servo electric cylinder is set on the top of the frame, and a sterilizing vehicle conveying track and a partition conveying track are set below the servo electric cylinder , the hydraulic lifting platform is installed on the beam under the conveying track of the sterilizing vehicle, and the hydraulic lifting platform corresponds to the sterilizing vehicle on the conveying track of the sterilizing vehicle, and the corresponding sterilizing vehicle conveying track and the partition conveying track are installed on the servo electric cylinder. The bottle double servo stepping assembly and the clapboard grasping servo stepping assembly, the bottom of the bottle grasping dual servo stepping assembly and the clapboard grasping servo stepping assembly are respectively connected to the glass bottle grasping device and the clapboard grasping device, and the sterilization vehicle One side of the conveying track is provided with a chain plate line conveying device.
所述的脂肪乳玻瓶大输液全自动装盘系统整个装盘过程不需要人工过多干预,自动化程度高,不但降低了工作人员的工作量,节约了人工成本,还大大提高了工作人员的工作效率,结构简单,使用方便。The full-automatic loading system for the large infusion of fat milk glass bottles does not require too much manual intervention in the entire loading process, and has a high degree of automation, which not only reduces the workload of the staff, saves labor costs, but also greatly improves the productivity of the staff. Work efficiency, simple structure, easy to use.
进一步地优选,链板线输送装置通过支架固定在灭菌车输送轨道的一侧,链板线输送装置的设置位置与灭菌车输送轨道上的灭菌车的高度持平。方便玻瓶抓取装置进行抓取后进行后续工作,省时省力。Further preferably, the chain plate line conveying device is fixed on one side of the sterilizing vehicle conveying track through a bracket, and the setting position of the chain plate line conveying device is equal to the height of the sterilizing vehicle on the sterilizing vehicle conveying track. It is convenient for the glass bottle grabbing device to carry out follow-up work after grabbing, saving time and effort.
进一步地优选,灭菌车采用顶部开口四周封闭的方体结构,灭菌车的底部还设置有与液压升降平台相配合的开口。制作简单,使用方便。Further preferably, the sterilizing vehicle adopts a square structure with a closed top opening, and the bottom of the sterilizing vehicle is also provided with an opening matching the hydraulic lifting platform. Easy to make and easy to use.
进一步地优选,灭菌车输送轨道和隔板输送轨道上设置挡位气缸,挡位气缸与抓瓶双伺服步进组件和隔板抓取伺服步进组件相配合,设置在伺服电动缸下方的灭菌车输送轨道和隔板输送轨道上。能够快速准确的对灭菌车和隔板进行定位,方便后续操作。Further preferably, a gear cylinder is arranged on the conveying track of the sterilizing vehicle and the separator conveying track, and the gear cylinder cooperates with the double servo stepping assembly for grasping the bottle and the servo stepping assembly for grabbing the separator, and is arranged under the servo electric cylinder. On the conveying track of the sterilization vehicle and the conveying track of the clapboard. It can quickly and accurately position the sterilizing vehicle and the partition to facilitate subsequent operations.
本实用新型所具有的有益效果是:The beneficial effects that the utility model has are:
所述的脂肪乳玻瓶大输液全自动装盘系统的链板线输送装置将玻瓶输送到灭菌车一侧后,通过抓瓶双伺服步进组件和玻瓶抓取装置将玻瓶抓取后放置到隔板上,隔板摆放满后,液压升降平台带着整车隔板在灭菌车内向下移动一个瓶子高度的位移,隔板抓取装置在双轴隔板抓取伺服步进组件控制下抓取隔板,并将隔板码放在摆放好的玻瓶上,然后玻瓶抓瓶装置抓取瓶子进行新一层的装盘,整个过程基本无需人工操作,自动化程度高,降低了工作人员的工作量,节约了人工成本,结构简单,使用方便,大大提高了工作人员的工作效率。After the chain plate line conveying device of the fat milk glass bottle large infusion automatic loading system transports the glass bottle to the side of the sterilization vehicle, the glass bottle is grasped by the double servo stepping assembly and the glass bottle grasping device. Take it out and put it on the partition. After the partition is full, the hydraulic lifting platform will move down the displacement of a bottle height with the partition of the whole vehicle in the sterilizer. Under the control of the stepping component, the partition is grabbed, and the partition is placed on the placed glass bottle, and then the glass bottle grabbing device grabs the bottle for a new layer of loading. The whole process basically does not require manual operation, and the degree of automation High, reducing the workload of the staff, saving labor costs, simple structure, easy to use, greatly improving the work efficiency of the staff.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的侧视图;Fig. 2 is a side view of the utility model;
图3为本实用新型的俯视图;Fig. 3 is the top view of the utility model;
图中,1、机架;2、隔板输送轨道;3、横梁;4、灭菌车输送轨道;5、液压升降平台;6、灭菌车;7、链板线输送装置;8、玻瓶抓取装置;9、抓瓶双伺服步进组件;10、隔板抓取装置;11、隔板抓取伺服步进组件;12、伺服电动缸。In the figure, 1. Rack; 2. Partition conveying track; 3. Beam; 4. Sterilizing vehicle conveying track; 5. Hydraulic lifting platform; 6. Sterilizing vehicle; 7. Chain plate line conveying device; 8. Glass Bottle grabbing device; 9. Dual servo stepping components for grabbing bottles; 10. Partition grabbing device; 11. Partition grabbing servo stepping components; 12. Servo electric cylinder.
具体实施方式Detailed ways
下面结合附图对本实用新型的实施例做进一步描述:Embodiments of the utility model are further described below in conjunction with the accompanying drawings:
如图1-图3所示,本实用新型所述的脂肪乳玻瓶大输液全自动装盘系统,包括机架1,机架1的下部设置横梁3,机架1的顶部设置伺服电动缸12,伺服电动缸12下方设置灭菌车输送轨道4和隔板输送轨道2,灭菌车输送轨道4下方的横梁3上安装液压升降平台5,液压升降平台5与灭菌车输送轨道4上的灭菌车6相对应,对应灭菌车输送轨道4和隔板输送轨道2在伺服电动缸12上安装抓瓶双伺服步进组件9和隔板抓取伺服步进组件11,抓瓶双伺服步进组件9和隔板抓取伺服步进组件11底部分别连接玻瓶抓取装置8和隔板抓取装置10,灭菌车输送轨道4的一侧设置有链板线输送装置7。As shown in Figures 1-3, the fat milk glass bottle large infusion automatic loading system described in the utility model includes a frame 1, a beam 3 is set at the bottom of the frame 1, and a servo electric cylinder is set at the top of the frame 1 12. The sterilizing vehicle conveying track 4 and the partition conveying track 2 are set under the servo electric cylinder 12, and the hydraulic lifting platform 5 is installed on the beam 3 under the sterilizing vehicle conveying track 4, and the hydraulic lifting platform 5 is connected with the sterilizing vehicle conveying track 4 Corresponding to the sterilizing vehicle 6, corresponding to the sterilizing vehicle conveying track 4 and the clapboard conveying track 2, the servo electric cylinder 12 is equipped with a bottle grasping double servo stepping assembly 9 and a clapboard grasping servo stepping assembly 11, and the bottle grasping double The bottom of the servo stepping assembly 9 and the partition grabbing servo stepping assembly 11 are respectively connected to the glass bottle grabbing device 8 and the partition grabbing device 10 , and a chain plate line conveyor 7 is provided on one side of the sterilizing vehicle conveying track 4 .
链板线输送装置7通过支架固定在灭菌车输送轨道4的一侧,链板线输送装置7的设置位置与灭菌车输送轨道4上的灭菌车6的高度持平,方便玻瓶抓取装置进行抓取后进行后续工作,省时省力。The chain plate line conveying device 7 is fixed on one side of the sterilizing vehicle conveying track 4 through a bracket, and the installation position of the chain plate line conveying device 7 is equal to the height of the sterilizing vehicle 6 on the sterilizing vehicle conveying track 4, which is convenient for grasping the glass bottles. The follow-up work is carried out after the grabbing device is used to save time and effort.
灭菌车6采用顶部开口四周封闭的方体结构,灭菌车6的底部还设置有与液压升降平台5相配合的开口。The sterilizing vehicle 6 adopts a square structure with a closed top opening around it, and the bottom of the sterilizing vehicle 6 is also provided with an opening that matches the hydraulic lifting platform 5 .
灭菌车输送轨道4和隔板输送轨道2上设置挡位气缸,挡位气缸与抓瓶双伺服步进组件9和隔板抓取伺服步进组件11相配合,设置在伺服电动缸12下方的灭菌车输送轨道4和隔板输送轨道2上,能够快速准确的对灭菌车和隔板进行定位。Gear cylinders are set on the conveying track 4 of the sterilizing vehicle and the conveying track 2 of the partition, and the gear cylinder cooperates with the double servo stepping assembly 9 for grabbing bottles and the servo stepping assembly 11 for grabbing the partition, and is arranged under the servo electric cylinder 12 On the conveying track 4 of the sterilizing vehicle and the conveying track 2 of the clapboard, the sterilizing vehicle and the clapboard can be positioned quickly and accurately.
本实用新型的工作原理和使用过程:Working principle and application process of the utility model:
所述的脂肪乳玻瓶大输液全自动装盘系统的链板线输送装置7将玻瓶输送到抓瓶位,并通过瓶子挤压在链板线上排放整齐,玻瓶抓取装置8在抓瓶双伺服步进组件9的驱动下移动到抓瓶位,玻瓶抓取装置8与玻瓶的接触部位的外部为固定部分,内部设置有气囊组件,在抓取玻瓶时,向玻瓶抓取装置8内通入压缩空气,气囊膨胀,脂肪乳玻瓶大输液依靠局部压差吸附在抓瓶头上,抓瓶双伺服步进组件9驱动玻瓶抓取装置8将玻瓶摆放在隔板上,这样按照同样的方式将脂肪乳玻瓶大输液摆放在隔板上面,当隔板上摆放满之后,液压升降平台5顶着所有隔板在灭菌车6内往下移动一个玻瓶的高度,隔板抓取装置10在隔板抓取伺服步进组件11的驱动下抓取隔板,并在隔板抓取伺服步进组件11的驱动下移动到灭菌车6的顶部,然后将隔板码放在摆放整齐的脂肪乳玻瓶大输液上面,隔板抓取装置10在隔板抓取伺服步进组件11的驱动下回到原位,隔板抓取装置10的结构为两块夹板,夹板中间连接一电缸,通过电缸的作用进行夹板距离的调节进行隔板的夹取。玻瓶抓取装置8在抓瓶双伺服步进组件9的驱动下抓取玻瓶,并摆放在灭菌车6内的隔板上,就这样逐层对隔板进行码放,逐层摆放脂肪乳玻瓶大输液,当灭菌车6被装满后,这个灭菌车6由灭菌车输送轨道4运输出去,进行灭菌工序。The chain plate line conveying device 7 of the fat milk glass bottle large infusion automatic loading system transports the glass bottles to the bottle grasping position, and squeezes the bottles on the chain plate line to discharge neatly, and the glass bottle grasping device 8 Driven by the double-servo stepper component 9 for grasping the bottle, it moves to the position of grasping the bottle. The outside of the contact part of the glass bottle grasping device 8 and the glass bottle is a fixed part, and an airbag component is arranged inside. Compressed air is introduced into the bottle grasping device 8, and the air bag expands. The large infusion liquid of the fat milk glass bottle is adsorbed on the bottle grasping head by the local pressure difference. Put it on the partition, so put the fat milk glass bottle infusion on the partition in the same way, when the partition is full, the hydraulic lifting platform 5 will push all the partitions in the sterilization car 6 Moving down the height of a glass bottle, the partition grabbing device 10 grabs the partition driven by the partition grabbing servo stepping assembly 11, and moves to the sterilization on the top of the cart 6, and then put the partition board on the neatly arranged fat milk glass bottle large infusion solution, the partition grabbing device 10 returns to the original position under the drive of the partition grabbing servo stepping assembly 11, and the partition grabbing The structure of the fetching device 10 is two splints, an electric cylinder is connected between the splints, and the distance between the splints is adjusted through the action of the electric cylinder to clamp the partitions. The glass bottle grasping device 8 grasps the glass bottles under the drive of the bottle grasping dual-servo stepping assembly 9, and places them on the partitions in the sterilization vehicle 6. In this way, the partitions are stacked layer by layer, and placed layer by layer. Put fat milk glass bottle big infusion, after sterilizing car 6 is filled, this sterilizing car 6 is transported out by sterilizing car conveying track 4, carries out sterilizing process.
本实用新型自动化程度高,降低了工作人员的工作量,节约了人工成本,结构简单,使用方便,大大提高了工作人员的工作效率。The utility model has a high degree of automation, reduces the workload of the staff, saves labor costs, has a simple structure, is convenient to use, and greatly improves the work efficiency of the staff.
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CN105600044A (en) * | 2015-10-23 | 2016-05-25 | 江苏汤姆包装机械有限公司 | Automatic baffle placing and box filling machine |
CN105600044B (en) * | 2015-10-23 | 2018-06-26 | 江苏汤姆包装机械有限公司 | One kind puts partition board recrater automatically |
CN105480665A (en) * | 2015-12-25 | 2016-04-13 | 楚天科技股份有限公司 | Sterilization logistics system and sterilization logistics method |
CN107442981B (en) * | 2017-09-07 | 2020-11-06 | 上海振华重工(集团)股份有限公司 | Baffle snatchs positioner |
CN107442981A (en) * | 2017-09-07 | 2017-12-08 | 上海振华重工(集团)股份有限公司 | Dividing plate captures positioner |
CN108163555A (en) * | 2017-11-28 | 2018-06-15 | 广州益普包装技术有限公司 | Stacking machine |
CN109823855B (en) * | 2019-04-24 | 2020-02-11 | 安丘市鼎正机械设备有限公司 | Intelligent anti-collision bottle unstacker |
CN109823855A (en) * | 2019-04-24 | 2019-05-31 | 安丘市鼎正机械设备有限公司 | An intelligent depalletizer for anti-collision bottles |
CN110155728A (en) * | 2019-05-24 | 2019-08-23 | 格力电器(武汉)有限公司 | Automatic material placing device |
CN110540074A (en) * | 2019-08-16 | 2019-12-06 | 佛山市瀛辉包装机械设备有限公司 | Full-automatic small bottle stacking machine |
CN113428436A (en) * | 2021-07-26 | 2021-09-24 | 楚天科技股份有限公司 | Sterilization system |
CN113651121A (en) * | 2021-08-20 | 2021-11-16 | 安徽海思达机器人有限公司 | Wine box destacking device |
CN114906612A (en) * | 2022-05-31 | 2022-08-16 | 安丘市鼎正机械设备有限公司 | Full-automatic robot box unloading machine |
CN114906612B (en) * | 2022-05-31 | 2024-02-06 | 安丘市鼎正机械设备有限公司 | Full-automatic robot box unloading machine |
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