CN204248396U - Stepping liftable LED lamp mounting equipment - Google Patents

Abstract

The utility model discloses a step-lift type LED lamp assembly equipment; the purpose of the utility model is to provide a step-lift type LED lamp assembly equipment which has a simple mechanism and can realize cycle operation; it includes a frame, a conveying device, Assembly board, control device, lighting, anti-static device, lifting components; the conveying device is divided into upper conveying mechanism, lower conveying mechanism and lifting mechanism, the upper conveying mechanism is installed on the upper part of the frame, and the lower conveying mechanism is installed on the lower part of the frame , there are multiple limit devices and are installed on the frame, the control device includes a base, a limit rod, a limit switch, a locking piece, a limit push rod and a return spring; The groove two matched with the limit rod of the device has the characteristics of simple structure, reasonable design and convenient use.

Description

Step-by-step LED lighting assembly equipment

technical field

The utility model relates to lighting tool production equipment, in particular to a step-lifting LED lamp assembly equipment for producing LED lamps.

Background technique

At present, manual loading and unloading is used in the assembly line of LED lamps. Due to the different production efficiency before and after the production line, a large number of semi-finished products are piled up on the production line. Increase the production cost of the enterprise. At the same time, most of the existing production lines are one-way production lines, which cannot maximize production capacity and increase labor costs.

Utility model content

The purpose of this utility model is to overcome the deficiencies of the prior art and provide a

Step-by-step lifting LED lighting assembly equipment with cyclic operation.

In order to achieve the above purpose, a step-lifting LED lamp assembly equipment designed by the utility model includes a frame, a conveying device, an assembly board, a control device, a lighting lamp, an anti-static device, and a lifting assembly; the conveying device is divided into The upper conveying mechanism, the lower conveying mechanism and the lifting mechanism. The upper conveying mechanism is set on the upper part of the frame, and the lower conveying mechanism is set on the lower part of the frame. The movement direction of the upper conveying mechanism and the lower conveying mechanism are opposite. There are two lifting mechanisms. At the left and right ends of the frame, the highest point of the upper surface of the lifting mechanism is flush with the upper surface of the upper conveying mechanism, and the lowest point of the upper surface of the lifting mechanism is flush with the upper surface of the lower conveying mechanism; The structure of the conveying mechanism is the same as that of the upper conveying mechanism, wherein the upper conveying mechanism includes a transmission shaft 1, a synchronous wheel 1, a conveying chain 1 and a motor 1, the transmission shaft 1 and the conveying chain 1 are two, and the synchronous wheel 1 is four , the transmission shaft one is respectively installed on the left and right sides of the frame and is located on the upper part of the frame, the axes of the transmission shaft one on the front and rear sides are on the same horizontal plane, the synchronous wheel one is fixedly connected to the two ends of the transmission shaft one, and the conveyor chain one Cooperate with the synchronous wheel on the transmission shaft one on the left and right sides, the motor one is fixed on the frame, and the motor one cooperates with one of the transmission shafts; there are many assembly plates, and they are laid flat on the conveyor chain one; The lifting mechanism includes lifting platform, motor 2, transmission shaft 2, synchronous wheel 2, and conveyor chain 2, wherein both transmission shaft 2 and conveyor chain 2 are two, and synchronous wheel 2 is four. At the left and right ends, the two synchronous wheels are fixed on the two ends of the transmission shaft two, and the conveyor chain two cooperates with the two synchronous wheels on the two left and right transmission shafts; Between the two conveyor chains of the conveyor mechanism on the same layer, the top of the control device is higher than the upper surface of the conveyor mechanism, and the distance between adjacent control devices is equal to the length of a single assembly plate. The control device includes a base, a limit rod , limit switch, deadlock, limit push rod and return spring, a protrusion extends upward on the upper surface of the base, a groove is opened on the protrusion, and corresponding holes are provided on both sides of the groove. There is a hole 2 at the bottom, and the hole 2 runs through the base of the control device. There is a groove 1 at the lower end of the limit rod, and a rod is arranged in the groove 1. After the two ends of the rod contact the inner wall of the groove 1, they continue to move forward. Extending through the side wall of groove 1, the part of the pole passing through the side wall of groove 1 cooperates with hole 1 on the base, and the limit push rod is installed in hole 2 of the base, and the limit push rod and the limit The switch is connected, and the limit push rod can move up and down in the second hole of the base, and the production rhythm of the workers can be controlled through the control device, so as to give full play to the purpose of pulling production; the return spring is fixed on the support rod in the groove one at the lower end of the limit rod , one end of the return spring is connected with the limit rod, and the other end is connected with the base. The dead part bears against the side of the limit rod to prevent the limit rod from falling downward. Bit lever reset; in assembly The two ends of the plate are provided with grooves 2 that cooperate with the limit rod of the control device; the smoking device includes a smoking pipe, a smoking main pipe and an exhaust fan, the smoking main pipe is installed on the top of the frame, and the exhaust fan is installed on the top of the smoking main pipe. One end is provided with a plurality of holes on the smoking main pipe, and the holes are connected with the smoking pipe; the anti-static device includes an anti-static wire and an anti-static bracelet, the anti-static wire is installed on the frame, and the anti-static wire and the anti-static wrist The rings are connected to each other.

In order to control the up and down movement of the limit push rod, the limit switch is a foot switch, and the foot switch is connected with the limit push rod through a rubber tube.

In order to make the transmission and transmission effect better, the first conveyor chain and the second conveyor chain adopt double-speed chains, the first synchronous wheel and the second synchronous wheel adopt sprockets, and the transmission and transmission functions are realized through the engagement of the sprockets and the double-speed chains.

In order to make the connection between the lifting mechanism and the frame more stable and move up and down more quickly, the lifting assembly can include a motor, a screw, and a nut. The nut is installed on the lifting table, and the motor drives the screw to rotate. Through the connection between the screw and the nut Cooperate to realize the lifting; the lifting component can also include a motor, a gear, and a rack. The rack is installed on the frame, the motor is installed on the lifting table, the gear is installed on the motor shaft of the motor, and the motor drives the gear. Cooperate to realize the up and down movement of the lifting platform.

In the step-up and down-type LED lamp assembly equipment of the utility model, workers assemble LED lamps on the assembly board, and the assembly board is separated from the assembly board by a control device. After completing the corresponding assembly work, it is controlled by a limit switch. The rise and fall of the limit rod makes the assembly board enter the next assembly link, effectively controls the production efficiency of workers, and gives full play to the purpose of pulling production, and the assembly boards are independent of each other, which can effectively reduce the collision between semi-finished products, and because The assembly board is an independent component, and the workers can take it off freely, which is more convenient for cleaning. When the assembly board reaches the lifting mechanism, the assembly board is moved to the lower conveyor belt through the lifting mechanism, and then the assembly board is transported to the The lifting mechanism on the other side transports the assembly plate to the upper upper conveying plate, so reciprocating; therefore, it has the characteristics of simple structure, reasonable design and convenient use.

Description of drawings

Fig. 1 is the structural representation of the utility model;

Fig. 2 is the top view of lifting mechanism;

Fig. 3 is the top view of control device;

Fig. 4 is a schematic diagram of the normally closed state of the control device;

Fig. 5 is a schematic diagram of the normally open body of the control device;

Figure 6 is a top view of the mounting plate.

Detailed ways

Below in conjunction with accompanying drawing, the utility model is further described.

As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 6, a step-up and down-type LED lamp assembly equipment described in this embodiment includes a frame 1, a conveying device, an assembly plate 2, Control device, lighting, anti-static wire, anti-static bracelet, lifting components; the conveying device is divided into upper conveying mechanism 3, lower conveying mechanism 4 and lifting mechanism, the upper conveying mechanism 3 is set on the upper part of the frame 1, and the lower conveying mechanism 4 is set on the lower part of the frame 1, the movement direction of the upper conveying mechanism 3 is opposite to that of the lower conveying mechanism 4; there are two lifting mechanisms, which are arranged at both ends of the frame, and the highest point of the upper surface of the lifting mechanism and the upper conveying mechanism The upper surface of 3 is flush, and the lowest point where the upper surface of the lifting mechanism drops is flush with the upper surface of the lower conveying mechanism 4; the structure of the lower conveying mechanism 4 is the same as that of the upper conveying mechanism 3, wherein the upper conveying mechanism includes Transmission shaft one 5, synchronous wheel one 6, conveyor chain one 7 and motor one, transmission shaft one 5 and conveyor chain one 7 are two, synchronous wheel one 6 is four, transmission shaft one 5 is installed on the frame 1 On the left and right sides, the axes of the drive shaft-5 on the left and right sides are on the same horizontal plane, the synchronous wheel-6 is fixedly connected to the two ends of the drive shaft-5, and the conveyor chain-7 is synchronized with the drive shaft-5 on the left and right sides. The wheel one 6 cooperates, the motor one 5 is fixed on the frame 1, and the motor one 5 cooperates with one of the transmission shaft one 5; the assembly plate 2 has multiple pieces, and it is laid flat on the conveyor chain one, and the assembly plate 2 starts to work The role of the platform plays a transmission function, and the movement of the assembly plate 2 can effectively avoid the product collision risk caused by product accumulation. At the same time, the assembly plate 2 can be removed freely, which is convenient for cleaning and replacement; the lifting mechanism includes a lifting platform 8 , two motors, two transmission shafts 9, two synchronous wheels 10, two conveyor chains 11, two transmission shafts 9 are installed on the front and rear sides of the lifting table 8, two synchronous wheels 10 are fixedly connected to the two ends of the transmission shaft two 9, and the two conveyor chains Two 11 cooperate with the synchronous wheel two 10 on the transmission shaft two 9 on the front and rear sides; the control device has multiple and is arranged on the frame 1, and is positioned between the two conveying chains one 7 of the conveying mechanism on the same floor , the top of the control device is higher than the upper surface of the conveying mechanism, and the distance between adjacent control devices is equal to the length of the single assembly plate 2. The control device includes a base 12, a limit rod 13, a limit switch 14, and a locking member 15. The limit push rod and the return spring extend a protrusion upward on the upper surface of the base 12, a rectangular groove is formed on the protrusion, corresponding holes are provided on both sides of the rectangular groove, and a Hole two, hole two runs through the base 12 of the control device, the lower end of the limit rod 13 has a groove one, and a rod 16 is arranged in the groove one, and the two ends of the pole 16 are in contact with the inner wall of the groove one to continue Outwardly extending through the side wall of the groove one, the part of the pole 16 passing through the side wall of the groove one cooperates with the hole one on the base 12, the limit push rod is installed in the hole two of the base 12, the limit push rod The rod is connected with the limit switch 14, and the limit push rod can move up and down in the hole two of the base 12; 13 connected, the other end is connected with the base 12, and the locking part 15 is installed on one end of the pole 16 extending out of the groove 1 at the lower end of the limit rod 13. Hold the side of the limit rod 13 to prevent the limit rod 13 from falling down. When the limit rod 13 is not required to stop, when the limit rod 13 falls down, the locking member 15 withstands the bottom of the limit rod 13 , to prevent the limit rod 13 from resetting; the two ends of the assembly plate 2 are provided with grooves 2 17 that cooperate with the limit rod of the control device.

Claims (4)

1. A step-up and down-type LED lamp assembly equipment, characterized in that: it includes a frame, a conveying device, an assembly board, a control device, a lighting lamp, an antistatic wire, an antistatic bracelet, and a lifting assembly; the conveying device is divided into The upper conveying mechanism, the lower conveying mechanism and the lifting mechanism. The upper conveying mechanism is set on the upper part of the frame, and the lower conveying mechanism is set on the lower part of the frame. The movement direction of the upper conveying mechanism and the lower conveying mechanism are opposite. There are two lifting mechanisms. At the left and right ends of the frame, the highest point of the upper surface of the lifting mechanism is flush with the upper surface of the upper conveying mechanism, and the lowest point of the upper surface of the lifting mechanism is flush with the upper surface of the lower conveying mechanism; The structure of the conveying mechanism is the same as that of the upper conveying mechanism, wherein the upper conveying mechanism includes a transmission shaft 1, a synchronous wheel 1, a conveying chain 1 and a motor 1, the transmission shaft 1 and the conveying chain 1 are two, and the synchronous wheel 1 is four , the transmission shaft one is respectively installed on the left and right sides of the frame and is located on the upper part of the frame, the axes of the transmission shaft one on the front and rear sides are on the same horizontal plane, the synchronous wheel one is fixedly connected to the two ends of the transmission shaft one, and the conveyor chain one Cooperate with the synchronous wheel on the transmission shaft one on the left and right sides, the motor one is fixed on the frame, and the motor one cooperates with one of the transmission shafts; there are many assembly plates, and they are laid flat on the conveyor chain one; The lifting mechanism includes lifting platform, motor 2, transmission shaft 2, synchronous wheel 2, and conveyor chain 2, wherein both transmission shaft 2 and conveyor chain 2 are two, and synchronous wheel 2 is four. At the left and right ends, the two synchronous wheels are fixed on the two ends of the transmission shaft two, and the conveyor chain two cooperates with the two synchronous wheels on the two left and right transmission shafts; Between the two conveyor chains of the conveyor mechanism on the same layer, the top of the control device is higher than the upper surface of the conveyor mechanism, and the distance between adjacent control devices is equal to the length of a single assembly plate. The control device includes a base, a limit rod , limit switch, deadlock, limit push rod and return spring, a protrusion extends upward on the upper surface of the base, a groove is opened on the protrusion, and corresponding holes are provided on both sides of the groove. There is a hole 2 at the bottom, and the hole 2 runs through the base of the control device. There is a groove 1 at the lower end of the limit rod, and a rod is arranged in the groove 1. After the two ends of the rod contact the inner wall of the groove 1, they continue to move forward. Extending through the side wall of groove 1, the part of the pole passing through the side wall of groove 1 cooperates with hole 1 on the base, and the limit push rod is installed in hole 2 of the base, and the limit push rod and the limit The switch is connected, and the limit push rod can move up and down in the second hole of the base, and the production rhythm of the workers can be controlled through the control device, so as to give full play to the purpose of pulling production; the return spring is fixed on the support rod in the groove one at the lower end of the limit rod , one end of the return spring is connected with the limit rod, and the other end is connected with the base. The dead part bears against the side of the limit rod to prevent the limit rod from falling downward. Position lever reset; at both ends of mounting plate Groove 2 that cooperates with the limit rod of the control device is provided. 2. A step-up and down-type LED lamp assembly device according to claim 1, wherein the limit switch is a foot switch, and the foot switch is connected to the limit push rod through a rubber tube. 3. A step-up and down-type LED lamp assembly equipment according to claim 1, characterized in that: the first conveyor chain and the second conveyor chain adopt double-speed chains, the first synchronous wheel and the second synchronous wheel are sprockets, and through The engagement of the sprocket and the double-speed chain realizes the transmission and transmission functions. 4. A step-up and down-type LED lamp assembly equipment according to claim 1, characterized in that: the lifting assembly includes a motor, a screw, and a nut, the nut is installed on the lifting table, and the motor drives the screw to rotate, The lifting is realized through the cooperation of the screw and the nut; the lifting component includes a motor, a gear, and a rack. The rack is installed on the frame, the motor is installed on the lifting platform, and the gear is installed on the motor shaft of the motor. Cooperate with the rack to realize the up and down movement of the lifting platform.