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CN204231039U - A kind of modified generator stator - Google Patents

A kind of modified generator stator Download PDF

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Publication number
CN204231039U
CN204231039U CN201420592648.8U CN201420592648U CN204231039U CN 204231039 U CN204231039 U CN 204231039U CN 201420592648 U CN201420592648 U CN 201420592648U CN 204231039 U CN204231039 U CN 204231039U
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China
Prior art keywords
stator
layers
groups
layer
iron core
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Expired - Lifetime
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CN201420592648.8U
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Chinese (zh)
Inventor
陈孙艺
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QUANZHOU KPL ELECTRIC APPLIANCE FOR VEHICLE CO Ltd
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QUANZHOU KPL ELECTRIC APPLIANCE FOR VEHICLE CO Ltd
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Abstract

本实用新型公开一种改进型发电机定子,包括铁芯和定子绕组,该铁芯上等间距开设有96个矩形槽,该每个矩形槽按铁芯径向方向由内至外依次分为内上层、内下层、外下层及外上层;定子绕组呈四层分布,该四层的相邻两层间均设有层绝缘纸;定子绕组分为对称的两组,每组由6组定子扁线圈组构成,每组定子扁线圈组的磁极对数P=8;每组的6组定子扁线圈组中,其中三组首尾三角形相接,另外三组的尾端分别连接三角形的三个首尾连接处。定子绕组呈四层分布,四层的相邻两层间均设有层绝缘纸,即每四层分布共夹设有三层层绝缘纸,各线圈间绝缘性好,绕组采用三角和星型连接的配合实现有序且紧凑分布,整个定子线圈槽满率高,带来了高输出功率。

The utility model discloses an improved generator stator, which comprises an iron core and a stator winding. The iron core is provided with 96 rectangular slots at equal intervals. Inner upper layer, inner lower layer, outer lower layer and outer upper layer; the stator windings are distributed in four layers, and there is a layer of insulating paper between the adjacent two layers of the four layers; the stator windings are divided into two symmetrical groups, each group consists of 6 sets of stators It is composed of flat coil groups, and the number of magnetic pole pairs of each stator flat coil group is P=8; among the 6 sets of stator flat coil groups in each group, three groups are connected with triangles at the head and tail, and the tail ends of the other three groups are respectively connected with three triangles. end-to-end connection. The stator winding is distributed in four layers, and there is a layer of insulating paper between the adjacent two layers of the four layers, that is, there are three layers of insulating paper in every four layers. The insulation between the coils is good, and the windings are connected in delta and star. The cooperation realizes orderly and compact distribution, and the full rate of the entire stator coil slot is high, which brings high output power.

Description

一种改进型发电机定子An Improved Generator Stator

技术领域 technical field

本实用新型涉及定子结构设计,具体是指一种改进型发电机定子。  The utility model relates to a stator structure design, in particular to an improved generator stator. the

背景技术 Background technique

现有技术中披露的发电机定子,其能够实现紧凑的设计、大的功率和低的噪声,其定子铁心等间距开设有96矩形槽,定子绕组由多个漆包扁铜线的导体段构成,在不同矩形槽的不同层内导体段彼此相连,以便构成具有高的空间因数和低的电阻的绕组。但现有定子绕组不管采用星形接法或三角形接法,仍会出现发电机发电量太低问题,而且定子绕组各铜线间绝缘还存在可靠性不佳问题。有鉴于此,本发明人对发电机的定子进行了深入研究,本案由此产生。  The generator stator disclosed in the prior art can realize compact design, high power and low noise. The stator core is equidistantly provided with 96 rectangular slots, and the stator winding is composed of a plurality of conductor segments of enamelled flat copper wires. , the conductor segments are connected to each other in different layers of different rectangular slots in order to form a winding with a high space factor and a low electrical resistance. However, no matter whether the existing stator winding adopts the star connection method or the delta connection method, the problem of too low power generation of the generator still occurs, and the insulation between the copper wires of the stator winding still has the problem of poor reliability. In view of this, the present inventor has carried out in-depth research to the stator of generator, and this case arises thus. the

实用新型内容 Utility model content

本实用新型的目的在于提供一种改进型发电机定子,具有结构紧凑、扁铜线绝缘性佳及高输出功率的特点。  The purpose of the utility model is to provide an improved generator stator, which has the characteristics of compact structure, good insulation of flat copper wires and high output power. the

为了达成上述目的,本实用新型的解决方案是:  In order to achieve the above object, the solution of the utility model is:

一种改进型发电机定子,包括铁芯和绕设在该铁芯上的定子绕组,该铁芯上等间距开设有96个矩形槽,该每个矩形槽按所述铁芯径向方向由内至外依次分为内上层、内下层、外下层及外上层;所述定子绕组呈四层分布,该四层的相邻两层间均设有层绝缘纸;所述定子绕组分为对称的两组,每组由6组定子扁线圈组构成,每组定子扁线圈组的磁极对数P=8;所述每组的6组定子扁线圈组中,其中三组首尾三角形相接,另外三组的尾端分别连接所述三角形的三个首尾连接处。  An improved generator stator, including an iron core and a stator winding wound on the iron core, 96 rectangular slots are equally spaced on the iron core, and each rectangular slot is formed according to the radial direction of the iron core. From the inside to the outside, it is divided into inner upper layer, inner lower layer, outer lower layer and outer upper layer; the stator winding is distributed in four layers, and a layer of insulating paper is arranged between the adjacent two layers of the four layers; the stator winding is divided into symmetrical Two groups, each group is composed of 6 sets of stator flat coil groups, and the number of magnetic pole pairs of each group of stator flat coil groups is P=8; among the 6 groups of stator flat coil groups in each group, three groups of head and tail triangles are connected, The tail ends of the other three groups are respectively connected to the three head-to-tail joints of the triangle. the

采用上述方案后,本新型相对于现有技术的有益效果在于:本新型发电机扁线定子为96槽,定子绕组呈四层分布,四层的相邻两层间均设有层绝缘纸,即每四层分布共夹设有三层层绝缘纸,各线圈间绝缘性好,绕组 采用三角和星型连接的配合实现有序且紧凑分布,整个定子线圈槽满率高,带来了高输出功率。  After adopting the above scheme, the beneficial effect of the new model compared with the prior art is that the flat wire stator of the new generator has 96 slots, the stator windings are distributed in four layers, and a layer of insulating paper is arranged between adjacent two layers of the four layers. That is to say, there are three layers of insulating paper sandwiched in every four layers, and the insulation between each coil is good. The winding adopts the combination of delta and star connection to realize orderly and compact distribution. The full rate of the entire stator coil slot is high, which brings high output. power. the

附图说明 Description of drawings

图1是本新型扁线定子的铁芯结构示意图;  Fig. 1 is a schematic diagram of the iron core structure of the novel flat wire stator;

图2是本新型上、下层线圈在铁芯上跨设的一示意图;  Fig. 2 is a schematic diagram of the novel upper and lower coils straddling the iron core;

图3是本新型定子的侧视图;  Fig. 3 is a side view of the novel stator;

图4是本新型单相一线圈组对应上、下层线圈的部分绕线示意图;  Fig. 4 is a schematic diagram of partial winding of the new single-phase one-coil group corresponding to the upper and lower coils;

图5是本新型部分定子绕组的绕线示意图。  Fig. 5 is a schematic diagram of winding part of the stator winding of the present invention. the

标号说明  Label description

铁芯            1        矩形槽         10  Iron Core 1 Rectangular Slot 10

内上层        101        内下层        102  Inner upper layer 101 Inner lower layer 102

外下层        103        外上层        104  Lower outer layer 103 Upper outer layer 104

定子线圈        2        下层线圈       21  Stator coils 2 lower coils 21

上层线圈       22        绕组引出线     23  Upper coil 22 Winding lead wire 23

具体实施方式 Detailed ways

下面结合附图和具体实施方式对本案作进一步详细的说明。  The present case will be described in further detail below in conjunction with the accompanying drawings and specific embodiments. the

本案涉及一种改进型发电机定子,如图1-5所示,主要包括铁芯1和绕设在该铁芯1上的定子绕组2。  This case involves an improved generator stator, as shown in Figure 1-5, which mainly includes an iron core 1 and a stator winding 2 wound on the iron core 1. the

如图1所示,铁芯1上等间距开设有96个矩形槽10,该每个矩形槽10内沿其矩形槽壁铺设有一与该矩形槽10相适配的槽绝缘纸(图中未标示出)。如图2所示,设每个矩形槽10按其内的定子线圈2的排布分有四层,其按铁芯1径向方向由内至外依次为内上层101、内下层102、外下层103及外上层104。对应所述四层设计,定子绕组2为采用四层分布,如图3所示,该四层的相邻两层间均设有层绝缘纸3,即四层线圈间共夹设有三层层绝缘纸3,即用层绝缘纸3来隔开相邻的两层漆包线线圈,从而避免焊接时可能对线圈漆包层烧伤而导致定子匝间或者相间击穿问题,以此来确保定子线圈优良工作性能。  As shown in Figure 1, 96 rectangular slots 10 are provided at equal intervals on the iron core 1, and a slot insulating paper (not shown in the figure) matching the rectangular slot 10 is laid along its rectangular slot wall in each rectangular slot 10. marked). As shown in Figure 2, it is assumed that each rectangular slot 10 is divided into four layers according to the arrangement of the stator coils 2 therein, which are the inner upper layer 101, the inner lower layer 102, the outer The lower layer 103 and the outer upper layer 104 . Corresponding to the four-layer design, the stator winding 2 is distributed in four layers. As shown in Figure 3, a layer of insulating paper 3 is provided between two adjacent layers of the four layers, that is, three layers of layers are sandwiched between the four-layer coils. Insulating paper 3, that is, use a layer of insulating paper 3 to separate adjacent two layers of enameled wire coils, so as to avoid the possibility of burning the coil enameled layer during welding and causing breakdown between turns or phases of the stator, so as to ensure the excellent quality of the stator coil work performance. the

如图4-5所示为定子绕组2的绕线设计,定子绕组2分为对称的两组,每组由6组定子扁线圈组构成,其中,磁极对数P=8,每组定子扁线圈组为单线圈组,对应分布在每相对应的16个矩形槽中,包括7根上层线圈21、8根下层线圈22及2根绕组引出线23。本新型三相绕组中各相对应的铁芯矩形槽号的示意图如下:  Figure 4-5 shows the winding design of the stator winding 2. The stator winding 2 is divided into two symmetrical groups, and each group is composed of 6 sets of stator flat coil groups. The coil group is a single coil group, correspondingly distributed in each corresponding 16 rectangular slots, including 7 upper layer coils 21 , 8 lower layer coils 22 and 2 winding lead-out wires 23 . The schematic diagram of each corresponding iron core rectangular slot number in the new three-phase winding is as follows:

如图2、图4所示,下层线圈21的节距为6,为跨设在二矩形槽的内下层102与外下层103间的叠绕式线圈;上层线圈22的节距为6,为跨设在二矩形槽的内上层101与外上层104间的波绕式线圈。如图5所示,相线圈按照上述规律顺次串接后,其对应首尾端还各引一绕组引出线23,每组的6组定子扁线圈组中,其中三组首尾三角形相接,另外三组的尾端分别连接所述三角形的三个首尾连接处,即构成图5中C、D、E三个连接节点,另外三组的首端(A、B、F)作为绕组引出线引出。  As shown in Fig. 2 and Fig. 4, the pitch of the lower coil 21 is 6, which is a stacked coil between the inner lower layer 102 and the outer lower layer 103 of the two rectangular slots; the pitch of the upper coil 22 is 6, which is A wave-wound coil straddling the inner upper layer 101 and the outer upper layer 104 of the two rectangular slots. As shown in Figure 5, after the phase coils are connected in series according to the above-mentioned rules, the corresponding head and tail ends each lead to a winding lead-out line 23. Among the 6 sets of stator flat coil groups in each group, three groups of the head and tail are connected in a triangle, and in addition The tail ends of the three groups are respectively connected to the three head-to-tail connections of the triangle, that is, the three connection nodes C, D, and E in Fig. 5 are formed, and the head ends (A, B, F) of the other three groups are drawn out as winding lead-out lines . the

以上所述仅为本新型的优选实施例,凡跟本新型权利要求范围所做的均等变化和修饰,均应属于本新型权利要求的范围。  The above descriptions are only preferred embodiments of the present invention, and all equal changes and modifications made in accordance with the claims of the present invention shall fall within the scope of the claims of the present invention. the

Claims (1)

1.一种改进型发电机定子,包括铁芯和绕设在该铁芯上的定子绕组,其特征在于:该铁芯上等间距开设有96个矩形槽,该每个矩形槽按所述铁芯径向方向由内至外依次分为内上层、内下层、外下层及外上层;所述定子绕组呈四层分布,该四层的相邻两层间均设有层绝缘纸;所述定子绕组分为对称的两组,每组由6组定子扁线圈组构成,每组定子扁线圈组的磁极对数P=8;所述每组的6组定子扁线圈组中,其中三组首尾三角形相接,另外三组的尾端分别连接所述三角形的三个首尾连接处。1. An improved generator stator, comprising an iron core and a stator winding wound on the iron core, characterized in that: the iron core is equidistantly provided with 96 rectangular slots, and each rectangular slot is as described The radial direction of the iron core is divided into inner upper layer, inner lower layer, outer lower layer and outer upper layer sequentially from inside to outside; the stator winding is distributed in four layers, and a layer of insulating paper is arranged between adjacent two layers of the four layers; The stator windings are divided into two groups of symmetry, and each group is composed of 6 sets of stator flat coil groups, and the number of magnetic pole pairs of each set of stator flat coil groups is P=8; among the 6 sets of stator flat coil groups in each group, three of them The triangles at the head and tail of one group are connected, and the tails of the other three groups are respectively connected with the three connecting points of the triangles at the head and tail.
CN201420592648.8U 2014-10-14 2014-10-14 A kind of modified generator stator Expired - Lifetime CN204231039U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109327094A (en) * 2018-11-05 2019-02-12 浙江龙芯电驱动科技有限公司 A kind of new-energy automobile of 6 layers of 72 slot or more flat type copper wire lap winding structures and the application winding construction
CN109713812A (en) * 2019-02-21 2019-05-03 芜湖杰诺瑞汽车电器系统有限公司 A kind of automobile current generator with flat wire stator winding
CN112366869A (en) * 2020-11-13 2021-02-12 天津市松正电动汽车技术股份有限公司 Stator winding, motor stator and motor
CN113839499A (en) * 2020-06-23 2021-12-24 比亚迪股份有限公司 Stator assembly and motor

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109327094A (en) * 2018-11-05 2019-02-12 浙江龙芯电驱动科技有限公司 A kind of new-energy automobile of 6 layers of 72 slot or more flat type copper wire lap winding structures and the application winding construction
CN109327094B (en) * 2018-11-05 2023-11-17 浙江龙芯电驱动科技有限公司 72-slot over 6-layer flat copper wire lap winding structure and new energy automobile
CN109713812A (en) * 2019-02-21 2019-05-03 芜湖杰诺瑞汽车电器系统有限公司 A kind of automobile current generator with flat wire stator winding
CN113839499A (en) * 2020-06-23 2021-12-24 比亚迪股份有限公司 Stator assembly and motor
CN113839499B (en) * 2020-06-23 2023-03-14 比亚迪股份有限公司 Stator assembly and motor
CN112366869A (en) * 2020-11-13 2021-02-12 天津市松正电动汽车技术股份有限公司 Stator winding, motor stator and motor
CN112366869B (en) * 2020-11-13 2022-05-24 天津松正汽车部件有限公司 Stator winding, motor stator and motor

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Granted publication date: 20150325