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CN204229936U - Adopt the Plastic-sheathed Cable automatic manufacturing device of electromagnetism sulfuration - Google Patents

Adopt the Plastic-sheathed Cable automatic manufacturing device of electromagnetism sulfuration Download PDF

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Publication number
CN204229936U
CN204229936U CN201420644151.6U CN201420644151U CN204229936U CN 204229936 U CN204229936 U CN 204229936U CN 201420644151 U CN201420644151 U CN 201420644151U CN 204229936 U CN204229936 U CN 204229936U
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CN
China
Prior art keywords
plastic
sheathed cable
electromagnetic induction
extruder
sulfuration
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Expired - Fee Related
Application number
CN201420644151.6U
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Chinese (zh)
Inventor
张伟
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Individual
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Individual
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Priority to CN201420644151.6U priority Critical patent/CN204229936U/en
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Publication of CN204229936U publication Critical patent/CN204229936U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a kind of Plastic-sheathed Cable automatic manufacturing device adopting electromagnetism sulfuration, and its structure includes pay off rack, stand, extruder, rubber belt conveyor, electromagnetic induction curing cage, Automated condtrol case, cooling water tank and take-up stand.The utility model by extruder by the rubber-coated sheath in metal guide core outer ring to synthesize Plastic-sheathed Cable, this Plastic-sheathed Cable enters in tilting electromagnetic induction curing cage and carries out sulfuration to Plastic-sheathed Cable, and the Plastic-sheathed Cable after sulfuration enters cooling water tank to carry out cooling rear take-up.The utility model adopts electromagnetic induction sulfurization technology to replace traditional steam vulcanization (cure) and resistance wire heating sulfurization technology, can ensure the cures requirements of Plastic-sheathed Cable, can reduce energy dissipation again, reduce production cost, improve production efficiency.

Description

Adopt the Plastic-sheathed Cable automatic manufacturing device of electromagnetism sulfuration
Technical field
The utility model relates to a kind of cables manufacturing device, specifically a kind of Plastic-sheathed Cable automatic manufacturing device adopting electromagnetism sulfuration.
Background technology
Plastic-sheathed Cable is conductor by the metal guide core of multiply, the soft movably cable kind of one of outpacking rubber insulation and rubber sheath.The material mainly rubber of rubber sheath, raw rubber is heated deliquescing, and meet cold hardening, embrittlement, not easy-formation, easily weares and teares, and has double bond in molecule, easily plays addition reaction, easily aging.For the performance of rubber sheath, to process raw rubber in process of production, even if the rubber in rubber sheath and vulcanizing agent generation chemical reaction, make it become the large molecule of space network by the macromolecules cross-linking of linear structure, thus make rubber sheath possess high strength, high resiliency, high abrasion, the premium properties such as anticorrosive.
Existing rubber sheath sulfuration adopts the technique of steam vulcanization (cure) tank temperature-pressure sulfuration mostly, and owing to using pressure vessel to there is unsafe factor, production cost is high, and at the bottom of efficiency, produce steam needs a large amount of coal that burns simultaneously, causes environmental pollution.Do not meet the main trend of current energy-saving and emission-reduction.In addition, also have and adopt resistance wire heating curing cage sulfuration process to carry out sulfuration to rubber sheath, but this kind of mode also exists heat conduction loss, the heat efficiency is low, electric energy loss amount large and production cost crosses high defect, and resistance wire at high temperature can be aging and produce fusing phenomenon, thus affects the useful life of heating system.
Utility model content
The purpose of this utility model is just to provide a kind of Plastic-sheathed Cable automatic manufacturing device adopting electromagnetism sulfuration, to solve the high problem of existing Plastic-sheathed Cable production process production cost.
The utility model is achieved in that a kind of Plastic-sheathed Cable automatic manufacturing device adopting electromagnetism sulfuration, includes:
Pay off rack, is arranged on the ground, for be wound around and derive Plastic-sheathed Cable lead core;
Stand, is arranged on pay off rack rear end, for arranging extruder and rubber belt conveyor;
Extruder, is arranged on described stand upper end, for leading core and rubber raw materials synthesis Plastic-sheathed Cable;
Rubber belt conveyor, runs through described stand inner, for carrying rubber raw materials to extruder;
Electromagnetic induction curing cage, on the ground tilting, front end connects with the discharging opening of described extruder, and rear end connects with cooling water tank, for carrying out sulfuration to the Plastic-sheathed Cable of synthesis;
Automated condtrol case, is electrically connected with described electromagnetic induction curing cage, described extruder and described rubber belt conveyor, operates for controlling described electromagnetic induction curing cage, extruder and rubber belt conveyor;
Cooling water tank, is arranged on described electromagnetic induction curing cage rear end, for cooling the Plastic-sheathed Cable after sulfuration; And
Take-up stand, is arranged on described cooling water tank rear end, for cooled Plastic-sheathed Cable is carried out take-up operation.
Also include smoke eliminator, be arranged on electromagnetic induction curing cage upper end, for purifying the flue gas discharged in described electromagnetic induction curing cage.
The utility model by extruder by the rubber-coated sheath in metal guide core outer ring to synthesize Plastic-sheathed Cable, this Plastic-sheathed Cable enters in tilting electromagnetic induction curing cage and carries out sulfuration to Plastic-sheathed Cable, and the Plastic-sheathed Cable after sulfuration enters cooling water tank to carry out cooling rear take-up.The utility model adopts electromagnetic induction sulfurization technology to replace traditional steam vulcanization (cure) and resistance wire heating sulfurization technology, can ensure the cures requirements of Plastic-sheathed Cable, can reduce energy dissipation again, reduce production cost, improve production efficiency.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
In figure: 1, take-up stand, 2, extruder, 3, rubber belt conveyor, 4, Automated condtrol case, 5, smoke eliminator, 6, electromagnetic induction curing cage, 7, cooling water tank, 8, take-up stand.
Embodiment
As shown in Figure 1, the utility model includes pay off rack 1, stand, extruder 2, rubber belt conveyor 3, electromagnetic induction curing cage 6, cooling water tank 7, take-up stand 8, smoke eliminator 5 and Automated condtrol case 4.
Particularly, pay off rack 1 arranges on the ground, for be wound around and derive Plastic-sheathed Cable lead core.Stand is arranged on pay off rack 1 rear end, for arranging extruder 2 and rubber belt conveyor 3.Extruder 2 is arranged on stand upper end, for leading core and rubber raw materials synthesis Plastic-sheathed Cable.Rubber belt conveyor 3 runs through stand inside, carries rubber raw materials for giving extruder 2.Electromagnetic induction curing cage 6, on the ground tilting, front end connects with the discharging opening of extruder 2, and rear end connects with cooling water tank 7, for carrying out sulfuration to the Plastic-sheathed Cable of synthesis.Cooling water tank 7 is arranged on electromagnetic induction curing cage 6 rear end, for cooling the Plastic-sheathed Cable after sulfuration.Take-up stand 8 is arranged on cooling water tank 7 rear end, for cooled Plastic-sheathed Cable is carried out take-up operation.Automated condtrol case 4, is electrically connected with electromagnetic induction curing cage 6, extruder 2 and rubber belt conveyor 3, operates for controlling electromagnetic induction curing cage 6, extruder 2 and rubber belt conveyor 3.The utility model is also provided with smoke eliminator 5, is arranged on electromagnetic induction curing cage 6 upper end, for purifying the flue gas of discharge in electromagnetic induction curing cage 6.
Extruder 2 of the present utility model can adopt inside anisotropic parallel twin-screw extruding machine 2, with avoid rubber raw materials because of in extruder 2 time of staying long, there is chemical reaction so that rubber raw materials scorching.Simultaneously, extruder 2 transfer efficiency is high, extrude good stability, because material is that forced conveyance is without external wall friction energy-conservation more than 30% in the twin-screw of engagement, therefore transfer efficiency is higher than singe screw, and not ensure that the stability of extrusion is conducive to the steady quality of product by the impact of material and machine head port mould.Plastic-sheathed Cable frictional heat in twin-screw is little, and temperature is easy to control, and rubber raw materials is subject to uniform shear action in intermeshing screw rod, and frictional force is little, and the frictional heat therefore produced is fewer than single screw extrusion machine 2, is conducive to the temperature controlling rubber raw materials.Because extruder 2 is arranged on stand, material raw stock needs to be transported in extruder 2 from ground by rubber belt conveyor 3, and equilibrium with the forced feed system synchronous operation of extruder 2.
The control circuit that electromagnetic induction curing cage 6 is electrically connected by the high temperature resistant coil and band high temperature coil being wound around heater outer surface, be magnetic energy electric energy conversion, simultaneously in the housing of electromagnetic induction curing cage 6, form desirable temperature instantaneously, the Plastic-sheathed Cable being coated with metal guide core extruded from extruder 2 enters electromagnetic induction curing cage 6 inside and carries out electromagnetism sulfuration.
Electromagnetic induction curing cage 6 of the present utility model adopts electromagnetic induction heating mode, save the energy, because Automated condtrol case 4 control temperature has saved manpower, high chromium rust free steel plate can be adopted coated, to make the security performance of guarantee electromagnetic induction curing cage 6 at electromagnetic induction curing cage 6 outer surface simultaneously.

Claims (2)

1. adopt a Plastic-sheathed Cable automatic manufacturing device for electromagnetism sulfuration, it is characterized in that, include:
Pay off rack, is arranged on the ground, for be wound around and derive Plastic-sheathed Cable lead core;
Stand, is arranged on pay off rack rear end, for arranging extruder and rubber belt conveyor;
Extruder, is arranged on described stand upper end, for leading core and rubber raw materials synthesis Plastic-sheathed Cable;
Rubber belt conveyor, runs through described stand inner, for carrying rubber raw materials to extruder;
Electromagnetic induction curing cage, on the ground tilting, front end connects with the discharging opening of described extruder, and rear end connects with cooling water tank, for carrying out sulfuration to the Plastic-sheathed Cable of synthesis;
Automated condtrol case, is electrically connected with described electromagnetic induction curing cage, described extruder and described rubber belt conveyor, operates for controlling described electromagnetic induction curing cage, extruder and rubber belt conveyor;
Cooling water tank, is arranged on described electromagnetic induction curing cage rear end, for cooling the Plastic-sheathed Cable after sulfuration; And
Take-up stand, is arranged on described cooling water tank rear end, for cooled Plastic-sheathed Cable is carried out take-up operation.
2. the Plastic-sheathed Cable automatic manufacturing device of employing electromagnetism according to claim 1 sulfuration, is characterized in that, also include smoke eliminator, is arranged on electromagnetic induction curing cage upper end, for purifying the flue gas discharged in described electromagnetic induction curing cage.
CN201420644151.6U 2014-11-03 2014-11-03 Adopt the Plastic-sheathed Cable automatic manufacturing device of electromagnetism sulfuration Expired - Fee Related CN204229936U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420644151.6U CN204229936U (en) 2014-11-03 2014-11-03 Adopt the Plastic-sheathed Cable automatic manufacturing device of electromagnetism sulfuration

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420644151.6U CN204229936U (en) 2014-11-03 2014-11-03 Adopt the Plastic-sheathed Cable automatic manufacturing device of electromagnetism sulfuration

Publications (1)

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CN204229936U true CN204229936U (en) 2015-03-25

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111016023A (en) * 2019-12-25 2020-04-17 保定建强制动软管有限公司 High-speed vulcanizing device for rubber hose
CN111524661A (en) * 2020-05-09 2020-08-11 江苏永达采煤机电缆制造有限公司 Multi-color spectrum reflective cable production device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111016023A (en) * 2019-12-25 2020-04-17 保定建强制动软管有限公司 High-speed vulcanizing device for rubber hose
CN111524661A (en) * 2020-05-09 2020-08-11 江苏永达采煤机电缆制造有限公司 Multi-color spectrum reflective cable production device

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Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150325

Termination date: 20151103

EXPY Termination of patent right or utility model